Helping make groundwork... The UK s largest stockist of Large Diameter UltraGrip. Pioneers in pipe solutions

Transcription

1 Helping make groundwork... The UK s largest stockist of Large iameter UltraGrip Pioneers in pipe solutions SIZES vailable FROM N40 to N600

2 Get to grips with ULTRGRIP n dvanced esign, Exceptional Performance Next Generation UltraGrip is designed to offer a solution for either repairing or joining plain-ended pipes. It contains an end load resistant mechanism that grips and seals onto a variety of pipe materials. Key enefits Grips and seals on the most corroded pipes Increased diameter range and wide tolerance delivers a reduction in stock holding costs Reversible bolts for quick and easy installation Easy on site handling delivered through world leading intelligent carrier design New design based on proven technology with enhancements to deliver longevity, reliability and total peace of mind High performance in both water (uti N600) and gas applications (uti N400) Innovative progressive gripping design ensures ultimate end load performance Pipe Materials sbestos Cement & GRP pipe materials should not be used with the gripping version of UltraGrip. *Note: ue to the flexible nature of the plastic pipes, a close fit Stainless Steel internal support liner is required when PE Pipe or thin walled PVC is used to make a repair to prevent excessive pipe deformation which can occur when UltraGrip is installed. 2 Viking Johnson Next Generation UltraGrip Telephone: +44 (0)

3 Next Generation UltraGrip Couplings Couplings Up to 8 angular deflection Insertion epth imensions Size Range olts Nom Size () Overall Sleeve Weight Kg Min Max Min Max L T No-size Type M12x70 HRH M12x70 CSX M12x70 HRH M12x70 HRH M16x93 CSX M16x93 CSX M16x93 CSX M16x93 CSX M16x93 CSX M16x120 CSX M16x120 CSX M16x120 CSX M16x120 CSX M16 x 150 HRH M20 x 150 HRH M20 x 150 HRH M20 x 150 HRH M20 x 150 HRH T L Working Pressure & Temperature Ratings Nominal Size Gripping Product Flex Product Operating Gas Water Gas Water Temperature N40 to N300 5bar 16bar 5bar 16bar N350 to N400 5bar 10bar 5bar 10bar -20 C to +30 C N450 to N600 N/ 10bar N/ 10bar Notes: 1) Site Test Pressure 1.5 times working pressure. 2) Factory Test Pressure The minimum requirement in European Standards is 1.5 times working pressure plus 5bar (e.g. 29bar for 16bar working pressure), but in many cases Viking Johnson reaches substantially higher levels up to 36bar. 3) ll water contact components are approved for use with Potable Water. olt Torque Nm M M M UltraGrip Product Notes Gripping product suitable for Steel/uctile iron/grey cast iron/ PE/PVC Flex product suitable for Steel/uctile iron/grey cast iron/ PVC/sbestos cement Support liners PE and PVC pipes close fit support liner is required when used on: ll PE pipes Thin walled PVC pipes When used on thick walled PVC pipes a support liner is not required. Please contact Viking Johnson for further details. Use of restrained couplings on exposed pipework bove ground exposed pipework is subject to both loads from the internal pressure and those from temperature changes / thermal expansion, which can be substantially higher than those from internal pressure and cannot always be safely determined. For this reason it is recommended that the use of UltraGrip be restricted to buried pipelines, valve chambers and above ground indoor applications and not exposed to direct sunlight or excessive temperature changes (e.g. pump houses). Materials & Relevant Standards End Rings, Sleeve S.G. Iron to S EN 1563 Symbol EN-GJS Gaskets EPM: EPM Compound Grade E to S EN W KTW & VGW approved NR: Nitrile Compound EN682 VGW pproved Gripper and Carrier cetal Copolymer Grade M25 or equivalent olts/nuts/washers olts - Stainless steel to S EN Grade 2 Property Class 80 or 70 Nuts - Stainless Steel to S EN Grade 4 Property Class 80 Steel to S EN Property Class 8.0 Washer - Stainless steel S1449:PT2 Grade 304 S15 Coatings Cast/Metal Components - Rilsan Nylon 11 (lack) olts - ry Film Lubricant Nuts - acromet coated pprovals Rilsan Nylon 11 (lack): WRS approved for use with potable water Gasket: WRS as well as KTW, VGW & W270 approvals Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice. Viking Johnson Next Generation UltraGrip 3

4 Next Generation UltraGrip Flange daptors Flange daptors Full flange sealing face can be used on wafer-type butterfly valves Up to 4 angular deflection T TYPE 1 Nom Size Range Flange Flange Insertion epth () imensions olts Weight Type Size Min Max Nom Size rilling Min Max C T No-size Type Kg PN10, M12x70 HRH PN10, M12x70 HRH PN10, M12x70 CSX /65 PN10, M12x70 HRH PN10, M12x70 HRH PN10, M12x70 HRH PN10, M16x90 HRH PN10, M16x90 HRH PN10, M16x90 HRH PN10, M16x93 CSX PN10, M16x93 CSX PN10, M16x120 HRH PN10, M16x120 HRH PN10, M16x120 CSX PN10, M16x120 CSX PN10, M16 x 150 HRH PN10, M20 x 150 HRH PN10, M20 x 150 HRH PN10, M20 x 150 HRH PN10, M20 x 150 HRH Flange rilling - ll flanges are drilled to S EN 1092 (formerly S 4504) 7005* with the rating as per table C T C TYPE 2 * There are several parts to these standards to suit different flange materials: 1. S EN 1092 PT1 2. S EN 1092 PT2 3. S EN 1092 PT3 4. S EN 1092 PT4 5. ISO ISO ISO Working Pressure & Temperature Ratings Nominal Size Gripping Product Flex Product Operating Gas Water Gas Water Temperature N40 to N300 5bar 16bar 5bar 16bar N350 to N400 5bar 10bar 5bar 10bar -20 C to +30 C N450 to N600 N/ 10bar N/ 10bar Notes: 1) Site Test Pressure 1.5 times working pressure. 2) Factory Test Pressure The minimum requirement in European Standards is 1.5 times working pressure plus 5bar (e.g. 29bar for 16bar working pressure), but in many cases Viking Johnson reaches substantially higher levels up to 36bar. 3) ll water contact components are approved for use with Potable Water. olt Torque Nm M M M UltraGrip Product Notes Gripping product suitable for Steel/uctile iron/grey cast iron/ PE/PVC Flex product suitable for Steel/uctile iron/grey cast iron/ PVC/sbestos cement Support liners PE and PVC pipes close fit support liner is required when used on: ll PE pipes Thin walled PVC pipes When used on thick walled PVC pipes a support liner is not required. Please contact Viking Johnson for further details. Materials & Relevant Standards Use of restrained couplings on exposed pipework bove ground exposed pipework is subject to both loads from the internal pressure and those from temperature changes / thermal expansion, which can be substantially higher than those from internal pressure and cannot always be safely determined. For this reason it is recommended that the use of UltraGrip be restricted to buried pipelines, valve chambers and above ground indoor applications and not exposed to direct sunlight or excessive temperature changes (e.g. pump houses). End Rings, daptor ody S.G. Iron to S EN 1563 Symbol EN-GJS Gaskets EPM: EPM Compound Grade E to S EN W KTW & VGW approved NR: Nitrile Compound EN682 VGW pproved Gripper and Carrier cetal Copolymer Grade M25 or equivalent olts/nuts/washers olts - Stainless steel to S EN Grade 2 Property Class 80 or 70 Nuts - Stainless Steel to S EN Grade 4 Property Class 80 Steel to S EN Property Class 8.0 Washer - Stainless steel S1449:PT2 Grade 304 S15 Coatings Cast/Metal Components - Rilsan Nylon 11 (lack) olts - ry Film Lubricant Nuts - acromet coated pprovals Rilsan Nylon 11 (lack): WRS approved for use with potable water Gasket: WRS as well as KTW, VGW & W270 approvals Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice. 4 Viking Johnson Next Generation UltraGrip Telephone: +44 (0)

5 Next Generation UltraGrip Reducing Couplings T Reducing Couplings Up to 8 angular deflection Nom Size Size Range Insertion epth imensions olts Small End Large End Small End Large End Small End (1) Large End (2) Overall Sleeve Small End Large End Min Max Min Max Min Max Min Max 1 2 L T Size Type Size Type M12x70 CSX 3-M12x70 CSX M12x70 HRH 3-M16x93 CSX M16x93 CSX 3-M16x93 CSX M16x93 CSX 4-M16x93 CSX M16x93 CSX 4-M16x93 CSX M16x93 CSX 5-M16x93 CSX M16x93 CSX 5-M16x93 CSX M16x93 CSX 6-M16x120 CSX M16x120 CSX 8-M16x120 CSX M16x120 CX 12-M16x150 HRH M20x150 HRH 9-M20x150 HRH M20x150 HRH 10-M20x150 HRH L 2 2 Weight Kg Working Pressure & Temperature Ratings Nominal Size Gripping Product Flex Product Operating Gas Water Gas Water Temperature N40 to N300 5bar 16bar 5bar 16bar N350 to N400 5bar 10bar 5bar 10bar -20 C to +30 C N450 to N600 N/ 10bar N/ 10bar Notes: 1) Site Test Pressure 1.5 times working pressure. 2) Factory Test Pressure The minimum requirement in European Standards is 1.5 times working pressure plus 5bar (e.g. 29bar for 16bar working pressure), but in many cases Viking Johnson reaches substantially higher levels up to 36bar. 3) ll water contact components are approved for use with Potable Water. olt Torque Nm M M M UltraGrip Product Notes Gripping product suitable for Steel/uctile iron/grey cast iron/ PE/PVC Flex product suitable for Steel/uctile iron/grey cast iron/ PVC/sbestos cement Support liners PE and PVC pipes close fit support liner is required when used on: ll PE pipes Thin walled PVC pipes When used on thick walled PVC pipes a support liner is not required. Please contact Viking Johnson for further details. Use of restrained couplings on exposed pipework bove ground exposed pipework is subject to both loads from the internal pressure and those from temperature changes / thermal expansion, which can be substantially higher than those from internal pressure and cannot always be safely determined. For this reason it is recommended that the use of UltraGrip be restricted to buried pipelines, valve chambers and above ground indoor applications and not exposed to direct sunlight or excessive temperature changes (e.g. pump houses). Materials & Relevant Standards End Rings, Sleeve S.G. Iron to S EN 1563 Symbol EN-GJS Gaskets EPM: EPM Compound Grade E to S EN W KTW & VGW approved NR: Nitrile Compound EN682 VGW pproved Gripper and Carrier cetal Copolymer Grade M25 or equivalent olts/nuts/washers olts - Stainless steel to S EN Grade 2 Property Class 80 or 70 Nuts - Stainless Steel to S EN Grade 4 Property Class 80 Steel to S EN Property Class 8.0 Washer - Stainless steel S1449:PT2 Grade 304 S15 Coatings Cast/Metal Components - Rilsan Nylon 11 (lack) olts - ry Film Lubricant Nuts - acromet coated pprovals Rilsan Nylon 11 (lack): WRS approved for use with potable water Gasket: WRS as well as KTW, VGW & W270 approvals Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice. Viking Johnson Next Generation UltraGrip 5

6 Next Generation UltraGrip Pecatadaptors & End Caps Pecatadaptors Length of PE will accommodate two electrofusion connections Nom Size Size Range PE Insertion epth () Overall imensions PE Pipe End Insertion epth oss Nom Size Range imensions olts () Weight xial Radial Size Kg Min Max Min Max Min SP Max SP Min SP Max SP No-size Type /2 2 1/2 3/ M12x70 CSX /2 2 1/2 3/ M12x70 CSX /2 2 1/2 3/ M12x70 CSX /2 2 1/ M16x93 CSX /2 2 1/ M16x93 CSX /2 2 1/ M16x93 CSX /2 2 1/ M16x93 CSX /2 2 1/2 1 1/ M16x93 CSX /2 2 1/ M16x120 CSX /2 2 1/ M16x120 CSX 38.9 olts Weight Kg Min Max Size Sdr Min Max L Size Type M12x70 HRH M16x93 CSX M16x93 CSX M16x93 CSX M16x93 CSX M16x93 CSX M16x93 CSX M16x93 CSX 34.8 End Caps Optional - drilled and tapped bosses available: xial to act as inlet/drainage point (Min=1/2, Max=2 - all sizes) Radial to act as air release/bleed hole (Min=1/2, Max=2 - depending on diameter) Working Pressure & Temperature Ratings Nominal Size Gripping Product Flex Product Operating Gas Water Gas Water Temperature N40 to N300 5bar 16bar 5bar 16bar N350 to N400 5bar 10bar 5bar 10bar -20 C to +30 C N450 to N600 N/ 10bar N/ 10bar UltraGrip Product Notes Up to 4 angular deflection on UltraGrip end Factory fitted connection between PE and UltraGrip end Up to 4 angular deflection End caps supplied with Sheraplex coated steel bolts to allow repeated use without the need to lubricate threads. Stainless steel bolts are optional Notes: 1) Site Test Pressure 1.5 times working pressure. 2) Factory Test Pressure The minimum requirement in European Standards is 1.5 times working pressure plus 5bar (e.g. 29bar for 16bar working pressure), but in many cases Viking Johnson reaches substantially higher levels up to 36bar. 3) ll water contact components are approved for use with Potable Water. L Radial oss xial oss olt Torque Nm M M M Gripping product suitable for Steel/uctile iron/grey cast iron/ PE/PVC Flex product suitable for Steel/uctile iron/grey cast iron/ PVC/sbestos cement Support liners PE and PVC pipes close fit support liner is required when used on: ll PE pipes Thin walled PVC pipes Materials & Relevant Standards When used on thick walled PVC pipes a support liner is not required. Please contact Viking Johnson for further details. Use of restrained couplings on exposed pipework bove ground exposed pipework is subject to both loads from the internal pressure and those from temperature changes / thermal expansion, which can be substantially higher than those from internal pressure and cannot always be safely determined. For this reason it is recommended that the use of UltraGrip be restricted to buried pipelines, valve chambers and above ground indoor applications and not exposed to direct sunlight or excessive temperature changes (e.g. pump houses). End Rings, Pecatadaptor ody, End Cap S.G. Iron to S EN 1563 Symbol EN-GJS Gaskets EPM: EPM Compound Grade E to S EN W KTW & VGW approved NR: Nitrile Compound EN682 VGW pproved Gripper and Carrier cetal Copolymer Grade M25 or equivalent olts/nuts/washers olts - Stainless steel to S EN Grade 2 Property Class 80 or 70 Nuts - Stainless Steel to S EN Grade 4 Property Class 80 Steel to S EN Property Class 8.0 Washer - Stainless steel S1449:PT2 Grade 304 S15 Completion Sleeve to Pecatadaptor Mild Steel Tube to IN1629 Grade ST52 or ST37-2 PE Pipe for Pecatadaptor Pipe used for Pecatadaptor is black PE100 SR 11 Coatings Cast/Metal Components - Rilsan Nylon 11 (lack) olts - ry Film Lubricant Nuts - acromet coated pprovals Rilsan Nylon 11 (lack): WRS approved for use with potable water Gasket: WRS as well as KTW, VGW & W270 approvals Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice. 6 Viking Johnson Next Generation UltraGrip Telephone: +44 (0)

7 Next Generation UltraGrip Support Liner For PE & PVC Pipes Support Liner - Standard - 1mm thickness Pipe O Insert length L SR Rating Wedge Length W SR 13, SR SR SR 13, SR SR SR 13, SR SR SR SR SR SR 13, SR SR SR Materials Stainless steel STM, ISI 304 Note: The use of UltraGrip on PVC pipes with wall thickness above Class 4 of IN8062 does not require the use of a support liner. However, for all other classes of PVC pipes, please contact the Viking Johnson Technical epartment with details on your pipe Outside iameter and wall thickness to receive availability of the liner. Minimum order quantities may apply. To negate the use of a support liner, quafast can be used for metric PVC pipe connections. Support Liner - Standard - 2mm thickness Pipe O Insert length L SR Rating Wedge Length W SR SR SR SR SR SR SR 13, SR SR SR SR SR SR SR Support Liner - Standard - 3mm thickness Pipe O Insert length L SR Rating Wedge Length W SR SR SR SR SR SR SR SR SR SR Viking Johnson Next Generation UltraGrip 7

8 Walsall Portway Road Wednesbury Walsall West Midlands WS10 7EQ Tel: Manchester Higher insworth Road Radcliffe Manchester Greater Manchester M26 4F Tel: UNEE Mid Craigie Road Kingsway East undee undee 4 7RN Tel: undee@frazer.eu.com vailable throughout Frazer for delivery within 24 hours ellshill Marion Street Mossend ellshill Lanarkshire ML4 1E Tel: ellshill@frazer.eu.com Newton bbot Roundhead Road Heathfield Industrial Estate Newton bbot evon TQ12 6SZ Tel: Newtonbbot@frazer.eu.com Kings lynn ryggen Road North Lynn Industrial Estate Kings Lynn norfolk PE30 2HZ Tel: Kingslynn@frazer.eu.com WILURY WY HITCHIN, HERTFORSHIRE SG4 0U. UNITE KINGOM TELEPHONE: +44 (0) fax: +44 (0) EMIL: info@vikingjohnson.com ISO EMS esigned and manufactured under quality management systems in accordance with S EN ISO ISO 9001 FM To visit our Video Library go to: Environmental Management System accredited to ISO For full terms and conditions, please visit our website. Printed in the UK We hope our communications have an impact on you - but not the environment - we have taken steps to ensure this brochure is printed on Forestry Stewardship Council material and the paper is made by a totally chlorine free process. Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice. R8267_09_2015 Pioneers in pipe solutions