MATING/UNMATING COMPARISON REPORT PART DESCRIPTION TEM-1XX-02-DH1-S-D/SEM-1XX-03.0-S-D-WT

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1 Prject Number: Tracking Cde: TC0839-TEM-DH-1979 Requested by: Brandn Harpenau Date: 9/22/2008 Prduct Rev: 1 Lt #: 1 Tech: Rdney Riley Eng: Try Ck Qty t test: 100 Test Start: 9/22/2008 Test Cmpleted: 10/29/2008 MATING/UNMATING COMPARISON REPORT PART DESCRIPTION TEM-1XX-02-DH1-S-D/SEM-1XX-03.0-S-D-WT Page 1 f 9

2 CERTIFICATION All instruments and measuring equipment were calibrated t Natinal Institute fr Standards and Technlgy (NIST) traceable standards accrding t IS l and ANSI/NCSL , as applicable. All cntents cntained herein are the prperty f Samtec. N prtin f this reprt, in part r in full shall be reprduced withut prir written apprval f Samtec. SCOPE T perfrm the fllwing tests: Cmplete DVT (see flwchart). In-huse testing. APPLICABLE DOCUMENTS Standards: EIA Publicatin 364 TEST SAMPLES AND PREPARATION 1) All materials were manufactured in accrdance with the applicable prduct specificatin. 2) All test samples were identified and encded t maintain traceability thrughut the test sequences. 3) After sldering, the parts t be used fr LLCR and DWV/IR testing were cleaned accrding t TLWI ) Either an autmated cleaning prcedure r an ultrasnic cleaning prcedure may be used. 5) The autmated prcedure is used with aqueus cmpatible sldering materials. 6) Parts nt intended fr testing LLCR and DWV/IR are visually inspected and cleaned if necessary. 7) Any additinal preparatin will be nted in the individual test sequences. 8) Slder Infrmatin: Lead Free 9) Re-Flw Time/Temp: See accmpanying prfile. 10) Samtec Test PCBs used: PCB TST-XX Page 2 f 9

3 TYPICAL OVEN PROFILE (Sldering Parts t Test Bards) Page 3 f 9

4 FLOWCHARTS //Gaps/Nrmal Frce/Deflectin Frce TEST GROUP A GROUP A GROUP A STEP 10 Bards 10 Bards 10 Bards 5 Psitin 25 Psitin 50 Psitin 01 / / / 02 Data Review Data Review Data Review Cycles 100 Cycles 100 Cycles 04 / / / 05 Data Review Data Review Data Review Thermal Aging = EIA , Test Cnditin 4, 105 deg C; Time Cnditin 'B' (250 hurs) Humidity =EIA , Test Cnditin B (240 Hurs) and Methd III (+25 C t %RH t 98% RH) ambient pre-cnditin and delete steps 7a and 7b /Un- Frces = EIA Page 4 f 9

5 ATTRIBUTE DEFINITIONS The fllwing is a brief, simplified descriptin f attributes. THERMAL: 1) EIA , Temperature Life with r withut Electrical Lad Test Prcedure fr Electrical Cnnectrs. 2) Test Cnditin 4 at 105 C. 3) Test Time Cnditin B fr 250 hurs. 4) All test samples are pre-cnditined at ambient. 5) All test samples are expsed t envirnmental stressing in the mated cnditin. HUMIDITY: 1) Reference dcument: EIA , Humidity Test Prcedure fr Electrical Cnnectrs. 2) Test Cnditin B, 240 Hurs. 3) Methd III, +25 C t + 65 C, 90% t 98% Relative Humidity excluding sub-cycles 7a and 7b. 4) All samples are pre-cnditined at ambient. 5) All test samples are expsed t envirnmental stressing in the mated cnditin. MATING/UNMATING: 1) Reference dcument: EIA , and Frces Test Prcedure fr Electrical Cnnectrs. 2) The full insertin psitin was t within t f the plug bttming ut in the receptacle t prevent damage t the system under test. 3) One f the mating parts is secured t a flating X-Y table t prevent damage during cycling. Page 5 f 9

6 5 Psitin Page 6 f 9 RESULTS Frces Initial Min Lbs Max Lbs Min Lbs Max Lbs After 100 Cycles 25 Psitin Min Lbs Max Lbs Min Lbs Max Lbs Frces Initial Min Lbs Max Lbs Min Lbs Max Lbs After 100 Cycles 50 Psitin Min Lbs Max Lbs Min Lbs Max Lbs Frces Initial Min Lbs Max Lbs Min Lbs Max Lbs After 100 Cycles Min Lbs Max Lbs Min Lbs Max Lbs

7 MATING/UNMATING: DATA SUMMARIES / Data fr 5, 25 and 50 Psitin TEM-DH (Initial) (Initial) (100 Cycles) (100 Cycles) Frce (lbs) Ps. 25 Ps. 50 Ps. Number f Terminals per Rw Initial After 100 Cycles 5 Ps. Frce (Oz) Frce (Lbs)Frce (Oz Frce (Lbs) Frce (Oz) Frce (Lbs) Frce (Oz) Frce (Lbs) Minimum Maximum Average Initial After 100 Cycles 25 Ps. Frce (Oz) Frce (Lbs)Frce (Oz Frce (Lbs) Frce (Oz) Frce (Lbs) Frce (Oz) Frce (Lbs) Minimum Maximum Average Initial After 100 Cycles 50 Ps. Frce (Oz) Frce (Lbs)Frce (Oz Frce (Lbs) Frce (Oz) Frce (Lbs) Frce (Oz) Frce (Lbs) Minimum Maximum Average Page 7 f 9

8 MATING/UNMATING: DATA 5 Ps. Initial After 100 Cycles Sample# Ps. Initial After 100 Cycles Sample# Ps. Initial After 100 Cycles Sample# Page 8 f 9

9 EQUIPMENT AND CALIBRATION SCHEDULES Equipment #: LC-100N-2 Descriptin: 100 N icell lad cell fr Dilln Test Stand Manufacturer: Mecmesin (Dilln/Quantrl) Mdel: ILC Serial #: Accuracy:.10% f Capacity Last Cal: 02/15/2008, Next Cal: 02/15/2009 Equipment #: TCT-03 Descriptin: Dilln Quantrl TC2 Test Stand Manufacturer: Dilln Quantrl Mdel: TC2 Serial #: Accuracy: Speed Accuracy: +/- 5% f indicated speed; Displacement: +/- 5 micrmeters. Last Cal: 5/18/07, Next Cal: 5/18/08 Equipment #: Null Descriptin: Manufacturer: Mdel: Serial #: Accuracy: Last Cal:, Next Cal: Page 9 f 9