HOW CAN AEROSPACE COMPANIES BALANCE PROFITABILITY AND INNOVATION? AEROSPACE.

Transcription

1 HOW CAN AEROSPACE COMPANIES BALANCE PROFITABILITY AND INNOVATION? AEROSPACE

2 AIRCRAFT PRODUCTION RATES DOUBLED IN THE LAST DECADE: PWC L&T Technology Services drives innovation. Ever since we widened our service platter to cater the transport segment, we have continuously developed new products and technologies that make our clients' job easier, safer and more productive. We offer both mechanical and avionics' comprehensive engineering services to the Aerospace industry in addition to the defense OEMs and their suppliers. Our service offerings span entire product life cycle - from concept design to reverse engineering, modelling and analysis, virtual testing, flight control testing systems, prototyping, physical testing certification support and manufacturing. Why L&T Technology Services? At L&T Technology Services, we work with technology that moves people and material. We are glad to bring innovative solutions in aerospace engineering by working shoulder-to-shoulder with the people who use them. Our expertise and experience deliver holistic solutions to airborne mobility demands - with precision, professionalism and speed. As we help you meet your twin objectives of lowering costs and delivering value, we empower maneuverability through solutions for your product, process, manufacturing and facility set-up. COMMERCIAL AIRCRAFT ORDERS TO GROW BY 5% PER YEAR FOR NEXT 20 YEARS: WALL STREET JOURNAL * * WSJ, July 11, 2016: Boom Times Wane for Airplane Makers 01

3 Aerospace Capabilities Aerospace Aerodynamics I Airframe Design I Stress Analysis I Sustenance Engineering I Value Engineering Aero System Mechanical Systems Electrical Systems Hydraulic Systems Cabin & Interiors System Safety Analysis Avionics Aftermarket Services Maintenance Operations Materials Engineering & Management Training & Simulation Repair Engineering Integrated Logistics Support Maintenance Planning & Support IM R 0 Turnkey Solutions Technical Documentation Air Traffic Management & Inflight Entertainment & Connectivity System Level Development Software Development Verification & Validation Test Automation Tool Automation & Customization Tools Development Web-based Applications Development Cockpit Electronics FMS Display System Electrical System Landing Gear System Flight Controls Weapon System Utility Management System Mission Computer Engine Control FTI Hydraulics Systems Cabin Systems Simulator & Test System Ground Base System Aerospace Applications Testing & Certification Electronics Testing - Board level Production / Integration - LRU I SRU Level Mechanical Testing Testing & Certification - Qualification Compliant with DO160G & D0178, MIL STD 810G & MIL STD 461, MIL STD 1553, DO-254 & DoD STD 2167, ARP4754, IEEE12207 Aero Engines Design Support Performance Analysis Manufacturing Engineering Support Testing and Validation Support Avionics and Embedded Solutions Aftermarket Engineering Manufacturing Engineering Transfer of Technology Support Component Engineering Tooling and Fixture Design NC Programming and Prove-out Prototyping and Manufacturing Support & Digital Manufacturing Lean Manufacturing Strategic Sourcing CMM Programming & FAIR Support WORKS WITH LEADING AEROSPACE COMPANIES IN THE WORLD 02

4 AEROSTRUCTURE The wing design, laminar flow help in increasing fuel efficiency of the plane. Our Aerostructure practice provides innovative designs to help improve the fuel efficiency of the aircraft. At L&T Technology Services we have been working on future technologies like 3D manufacturing and composite materials to design and develop next generation aircrafts. Aerodynamics CFD Meshing Airfoil / External Aerodynamics Analysis Fluid-structure Interaction Aero Acoustics Cabin Cooling Thermal Management of Electronics Auxiliary Mechanical Equipment Stress Analysis Static Analysis SRM Analysis Dynamic Analysis Concessions/Repair Engineering F&DT Analysis Aeroelasticity Classical Analysis Justification and Certification Reports Weight Optimization Airframe Design Conceptual Design Detail Design DMU Creation and Validation Detail Drawing creation (2D&3D) Assembly and Installation ICD, SCD and BOM creation Value Engineering Should Cost Analysis Reverse Engineering Tear Down Analysis Sustenance Engineering Engineering Change Management and Concessions Data Migration and Legacy Conversion PLM Harmonization Product Improvement/ Enhancement 03

5 AERO SYSTEM A strong and reliable aero system engineering and support is critical for industries working in aerospace. We have developed strong competency and have emerged as perfect partners with end-to-end solutions. We have demonstrated efficiency by offering design support to testing and certification for all major systems including in aircraft mechanical systems and interiors and electrical systems. Mechanical Systems Hydraulic Systems Electrical Systems Fuel Systems Environmental Control Systems Flight Test Instrumentation Installations Landing Gears and Actuation Systems Braking Systems Electrical Systems Installation Flight Test Instrumentation Installations Cabin & Interiors System Safety Analysis Cabin Lighting Systems Electrical Systems Monument Design Mechanical and Electrical Systems Life Prediction, FMEA & FTA Knowledge Base Engineering LOPA & Interior Installations 04

6 AVIONICS Our expertise in Avionics serves as a one-stop solution provider for airborne hardware and software development activities. We have an enriched experience in DO 254 and DO 178B/C processes. We have expertise in activities of the complete lifecycle ranging from development of HLR with support in certification activities using contemporary tools and methods for our OEMs/Tier 1 suppliers. We also provide Independent Verification and Validation activities with certification support. Avionics Cockpit Electronics Flight Management Systems Display System Electrical System Landing Gear System Flight Controls Utility Management System Mission Computer Engine Control Flight Test Instrumentation Engine Control System Cabin Systems Simulator and Test System Ground Base System Air Traffic Management InFlight Entertainment and Connectivity Aerospace Software Applications GIS Based C4ISR Software, UAV Systems ARINC429, Mill553, AFDX, CAN, Ethernet, USB, RS232/422/485 DO-178B/C, D0254, DO-160G, ARP4754, ARP4761, MIL 81OG, 1629, HDBK 217F, ARINC Scheduler SW, RTOS Based Embedded OS Based Application and Low Level Software Avionics Buses/Protocols Standards SW Types 05

7 TESTING AND CERTIFICATION OEMs need experts to check faulty assembly, defective components and calibration of systems. We offer testing services, adhering to regulations for increased efficiency and safety. Right from building a test plan to creating a test set-up, followed by test sequencing with the best combination of loading spectrum, temperature variation cycles, voltage spikes etc., to the final test witnessing and post-test activities we cover it all. ELECTRONICS TESTING MECHANICAL TESTING Board level Bed of Nails JTAG Structures Testing (Static & Fatigue) Hydraulics and Fuel System Engine Test Cell In Circuit Production/Integration Manual Test Jigs Automated Test Equipment Integration Test Rigs Functional Hardware in Loop Testing & Certification Design Update & Validation Prepare Test plan & Test Set-up Qualification Test Support Witnessing Test (DER) Certification Report Compilation 06

8 MANUFACTURING ENGINEERING To minimize time-to-market at optimal cost, global aerospace manufacturing industry needs process innovation during all phases of product life cycle. We meet these demands with manufacturing process planning, production visual aid, assembly and installations planning, bill of materials validation and alternate material proposals. Transfer of Technology Support (ToT) Bed of nails Process Mapping and Analysis Design for Manufacturing Design Liaison Process prove-out and Implementation Digital Simulation and Lean Manufacturing Plant Simulation Ergonomic Studies Layout Engineering Lean Process Design Assembly Simulation Component Engineering Manufacturing Process Planning Production Visual Aids Assembly and Installations Planning Bills of Materials Validation Alternate Material Proposals NC Programming and Prove-out NC Program Generation Cutting Tool List Creation Tool Path Generation and NC Program Prove-Out Machine Simulation Tooling and Fixture Design Component Level Tooling Setup Tool and Clamping Design for Machined Parts Assembly and Installation Tooling Tool Design for Component Level Testing Special Purpose Machine Design Test Rig Design Prototyping and Manufacturing Support 3D Printing Pilot Manufacturing CMM Programming CMM Programming (Off line) CMM Fixture design AS 9102/FAIR Support DIPS development Strategic Sourcing Vendor Identification and Selection Vendor Development Process Establishment Quality and Testing Method Implementation 07

9 AERO ENGINES A sound engine design and engineering is critical to every machine s longevity and performance. We have the capability to perform various design and analysis functions for aircraft engines, wind turbine and industrial gas turbines with capabilities for design optimization, manufacturing drawings creation, legacy conversion, manufacturing support, heat transfer, CFD analysis and structural analysis. Our other offerings include FEM/FEA, electrical, magnetic, thermal FE analysis, tool design, tech publications, user manual, repair manual, catalogue creation, E-manual and web-based training manual creation. Design & Analysis Aerodynamic Mechanical Structural Aftermarket Engineering Technical Publications Repair Engineering Obsolescence Management Flight Data Analysis Performance Analysis Thermodynamic Cycle Test Facility Set up Test Cell Calibration Design Point & off Design Structural Analysis CFD Manufacturing Engineering Support Transfer of Technology Support Methods Engineering Tooling & Fixture Design Digital Simulation & Lean Manufacturing NC programming & Prove outs Strategic Sourcing Avionics and Embedded Solution FADEC Solution Support Engine Controls SW Development HW Development Support Testing and Validation Support Component Level Testing & Data Analysis Full Engine Testing Support & Data Health Monitoring System Support 08

10 AFTERMARKET SERVICES We provide aftermarket services to ensure that our customers products are serviced and supported throughout their product lifespan. Our aftermarket services adhere to industry regulations and standards and include technical publications, repair engineering, maintenance planning and support, maintenance, repair and overhaul training and simulation and integrated logistics support. Right from maintenance, documentation like digital data, manuals and catalogues a seamless aftermarket service is critical to all OEMs. We smoothen this process with our customized solutions in commercial and defence segment for specific requirements of aircraft, engine, systems and components for OEMs and their major suppliers. Technical Publications Maintenance Aircraft Maintenance Manuals Component Maintenance Manuals Structural Repair Manuals Engine Manuals Cleaning, Inspection and Repair Manuals Service Bulletin Maintenance, Repair and Overhaul Structures Power Plat (Software Design/Upgrade) Engineering Manufacturing Support Interior Refurbishments Avionics Automatic Test equipment/test Automation Certification Operations Infrastructure Support Aircraft Flight Instructions Quick Reference Handbook Flight Crew Operation Manual Training and Simulation LMS/CBT/WBT Training Augmented Reality Materials Engineering & Management Illustrated Parts Catalogue Spare Parts Data Maintenance Simulator Procedure Simulator Full Mission Simulator Type Trainings Digital Data Services Integrated Logistics Support Logistics Engineering Technical Helpdesk 09

11 Accreditation RECOGNIZED AS A LEADER As a leading global pure-play ER&D services company. We have been recognised by Zinnov, in the leadership zone, Zinnov's highest-ranking category in aerospace industry. Certified to ISO9001:2008 All centres (Bangalore, Chennai, Mysore, Mumbai & Vadodara) CMMI Dev + IPPD, Ver. 1.2, Maturity Level 5 Assessed to be at Maturity Level 5 in All Embedded Systems& Software activities undertaken from Mysore, Bangalore, Chennai & Mumbai Certified to AS9100C Aerospace activities undertaken from Bangalore & Mysore Certified to work on US Defence projects & Airworthiness Certification in India Established Export Control certified facilities in India and New Jersey, USA Registered with DGAQA and CEMILAC certified 10

12 L&T Technology Services Aerospace Industry Vertical The L&T TS Aerospace Industry Vertical provides Engineering, Research & Development Services for leading global Aerospace companies. The vertical works across the Aerospace value chain from material to maintenance. The important thing is not to stop questioning. Curiosity has its own reason for existing, said Albert Einstein. We couldn t agree more That s what we do: IMAGINE: Possibilities for enriched products, services and life EXPLORE: Ingenious and innovative ways for a sustainable future DELIVER: Top quality solutions leveraging the 75-year old rich legacy and engineering heritage of our parent company Larsen & Toubro We offer design and development solutions throughout the entire product development chain across various industries such as Industrial Products, Medical Devices, Transportation, Telecom, Consumer Electronics and Semiconductors and Process Engineering, besides Mechanical Engineering Services, Embedded System Services, Product Life Cycle Management (PLM), Engineering Analytics and Power Electronics and Machine-to-Machine (M2M) and the Internet of Things (IoT). Today, 37 own and 137 co-authored patents later, our engineering specialists continue to solve business problems for 170+ customers, including 50+ Fortune 500 companies. With presence in 16 countries, 12 Global Delivery Centers and 27 Sales Offices, we continue to dominate the Engineering, Research and Development (ER&D) space, globally. Reach us at info@lnttechservices.com For External Distribution Copyright 2016 L&T Technology Services Date of creation: 23/12/2016 Valid Until: 22/12/2017