mysap Supply Chain Management

Transcription

1 Roundup: Optimizing on the Basis of Hierarchical Planning Principles mysap Supply Chain Management SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 1 PD. Dr. Heinrich Braun Dr. Dirk Meier-Barthold GBU SCM

2 Agenda 1 Integration of SNP and PP/ DS 2 Example: Integrated campaign optimization SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 2

3 Integrating SNP and PP/DS planning SNP Respects PP/DS orders as fixed " Capacity reduction " Material flow Planning SNP orders only in SNP Horizon PP/DS Respects pegged SNP demands as due dates " No capacity reduction " But material flow No restriction for scheduling PP/DS orders But release SNP orders only in PP/DS Horizon PP/DS Horizon SNP Horizon SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 3

4 SNP considers setup in PP/DS Setup for each bucket Bucket 1 Bucket 2 SNP PP/DS Enhancing PP/DS orders by SNP orders PP/DSorders SNPorders PP/DS orders Bucket 1 Bucket 2 A B A SNP PP/DS SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 4

5 SNP considers setup in PP/DS Setup for each bucket Bucket 1 Bucket 2 SNP PP/DS Enhancing PP/DS orders by SNP orders PP/DSorders SNPorders PP/DS orders Bucket 1 Bucket 2 A B SNP PP/DS SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 5

6 Lotsize/campaigns spanning several buckets Setup for each bucket SNP Setup for each lotsize/ campaign SNP SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 6

7 Enhance campaigns PP/DSorders SNPorder SNP SNP PP/DS PP/DS released SNP-order 1. SNP plans order in the bucket at the end of the campaign, if capacity is available 2. PP release order in this bucket 3. Campaign optimizer tries to enhance the campaign, if allowed in optimizer profile SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 7

8 SNP selects alternative PPMs (sourcing) Sourcing of SNP to alternative Production Process Model orders Can be respected for release to PP/DS orders PP/DS need not create orders SNP-Orders PPM 1 PPM Fix Lotsize: 150 PPDS-Orders PPM 1 PPM SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 8

9 Supply network wide campaign planning stages Rolling planning schema Packaging Bulk Active Ingredient t t+1 1. Enhance plan horizon and actualize demands time 2. Optimize supply chain plan 3. Release SNP-orders in PP/ DS-orders in PP/ DS-horizon 4. Campaign optimization in PP/ DS 5. Reoptimize supply chain plan (considering PP/DS optimization) SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 9

10 Agenda 1 Integration of SNP and PP/ DS 2 Example: Integrated campaign optimization SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 10

11 Concept of integrated campaign optimization APO PI-CIF R/3 DP SNP PP/DS PP/PI Demand Planning with Bill of Material Release DP-forecast to SNP SNP-confirmed forecasts Supply Network Optimization SNPproduction orders Deleting of PP/ DS production orders (optional) Release SNP-orders to PP/DS PP/DSproduction orders R/3-production orders Campaign planning for bottleneck resource Production orders assigned to campaign Trigger for releasing to R/3 R/3-production orders assigned to campaign PP/PI-production orders assigned to campaign SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 11

12 An Example of integrated campaign optimization SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 12

13 Concept of Demand Planning with dependent demand DP-Relationships (Product 4711,Customer A,...) (Product 4711,Customer B,...) *q *s SNP-Relationships (Component F,Product 4711,Customer A,...) (Component F,Product 4711,Customer B,...) SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 13

14 Demand Planning with dependent demand (1) SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 14

15 Demand Planning with dependent demand (2) SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 15

16 Result of the Demand Planning SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 16

17 Release of Demand Planning forecast to SNP SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 17

18 Forecast im SNP SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 18

19 Strategy of the SNP-Optimizer SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 19

20 SNP-Optimizer result SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 20

21 SNP-Optimizer result for endproduct SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 21

22 Release of SNP-confirmed forecast to Demand Planning SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 22

23 SNP-confirmed forecast in Demand Planning SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 23

24 SNP-Optimizer result for bottled product (1) SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 24

25 SNP-Optimizer result for packaged product (2) SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 25

26 SNP-Optimizer result for bulk product SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 26

27 SNP-Optimizer result for active ingredient SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 27

28 SNP-Optimizer result for raw material SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 28

29 SNP-Optimizer result in PP/ DS planning table SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 29

30 Concept of SNP-order and PP/DS-order integration SNP Packaging PP/DS X Campaign Optimization SNP Bulk PP/DS Campaign Optimization X Rounding value!!! X SNP Active Ingredients PP/DS Campaign Optimization Production horizon Demand Set up time of SNP order Production time of SNP order Production time of PP/DS order Set up time of PP/ DS order between different campaigns Set up time of PP/DS order within a campaign SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 30

31 Result of the release in the product view SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 31

32 Result of the release in the PP/DS planning table SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 32

33 Strategy of the campaign optimizer SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 33

34 Result of the campaign planning for the active ingredients SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 34

35 Result of the campaign planning for the bulk product SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 35

36 Result of the campaign planning for the packaged product SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 36

37 Result of the campaign planning for the end product SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 37

38 Strategy of the Generic Algorithm SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 38

39 Result of the integrated campaign optimization SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 39