System Engineering TURNKEY SYSTEMS FOR THE PROCESSING, HANDLING AND STORAGE OF DRY BULK SOLIDS. TEKFA Powder Technology. TEKFA Powder Technology

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1 System Engineering TURNKEY SYSTEMS FOR THE PROCESSING, HANDLING AND STORAGE OF DRY BULK SOLIDS TEKFA A/S Århusvej 201 DK-8464 Galten Denmark Phone Fax Web:

2 A dedicated team of specialists OUR COMPETENCE YOUR PROJECT PARTNER UNIQUE BENEFITS TEKFA has provided processing, handling and storage-system solutions for dry bulk for several decades and our products are an integral part of the process industry all over the world. Our dedicated team of specialists has great expertise in size reduction, sifting, mixing, storage, flow control, and conveying of powdered, granulated, flaked and pellet materials. TEKFA develops and manufactures all mechanical constructions and electronics at our main plant in Galten, Denmark. This is also the location of our Test Centre, where all material tests are carried out. All our manufacturing facilities and contractmanagement capabilities are quality accredited in accordance with ISO 9001:2000. Working with you every step of the way, TEKFA is more than just a hardware supplier. During every phase of a project, from preorder right through to plant acceptance a team of specialist engineers; project managers, and installation/commissioning engineers will work closely together with your organisation. As valued customers, our aim is to be your partner in a joint effort to integrate our equipment into the production requirements of your plant. Every piece of equipment is designed to provide you with the most efficient, reliable, and environmentally safe process solution. Most important is our ability to provide an integrated process solution tailored to your individual needs. Our wide experience and expertise in all aspects of processing of dry-bulk solids enable us to cater for all requirements of your processing system from bulk storage of raw materials to packaging of the final product. TEKFA is able to manage complete turnkey projects, including design, manufacture, installation, and commissioning, right through to a final system handover. In addition to the design and production of tailor-made process systems, TEKFA undertakes the refurbishment and remodelling of existing production lines. When you select TEKFA as your project partner, you can be assured that your project will be implemented with professional commitment in accordance with the highest standards. Every project is structured around building blocks. Not two projects are the same, but we pride ourselves in understanding your specific needs and translating those needs into a workable, cost-effective concept and design that performs in accordance with your unique operating requirement. When you invest in a TEKFA process system, these are some of the benefit made available to you: KNOW-HOW COST EFFICIENCY FLEXIBILITY CUSTOMISATION USER-FRIENDLY EQUIPMENT AFTER-SALES SERVICE

3 Systems engineering for different industries APPLICATIONS Powder transport (Vacuum, blowing, dense phase etc.) Powder sieving Powder transfer (screw conveyor) Powder storage (FIBC, silo, container) Powder emptying, filling system Powder milling BAKERY INDUSTRY Ingredients conveying, dosing and weighing systems Storage systems Powder-blending systems FIBC filling and emptying systems Sieving Powder weighing FOOD INDUSTRY IN GENERAL Dosing and weighing systems TEKFA SYSTEMS ARE IN OPERATION THROUGHOUT THE WORLD: Europe The Middle East Asia North America Africa Australia INDUSTRIES SERVED Building Materials Chemical Detergents Feeds Food Hygiene Products Pharmaceuticals Plastics Others SERVICES PROVIDED Consulting and process planning Systems engineering including third party products Material test runs in test laboratory Supervision during systems installation Start-up and commissioning of systems On-site training of customer personnel Emergency service Retrofit of installed systems with new technology APPLICATIONS KNOW HOW CHEMICALS & PHARMACEUTICAL Dosing and weighing systems FIBC filling and emptying systems Storage, conveying, weighing and dosing systems DAIRY & ICE CREAM INDUSTRY Milk-powder storage, dosing and weighing systems Milk and whey-powder storage, conveying, and dosing systems Cheese-powder handling, weighing and dosing Almonds dosing and weighing systems Coco and milk-powder storage, conveying and dosing systems FIBC filling and emptying systems Storage and ingredients conveying PLASTIC INDUSTRY Pneumatic conveying system with weighing and dosing Raw material processing systems BUILDING MATERIALS Hydrate lime, dosing and weighing systems FEEDS Weighing and dosing systems OTHERS Product handling and storage systems Conveying, dosing and weighing systems

4 You name it, we have handled it Explosion vents according to ATEX Conditioned air room incl. pumps and filters for vacuum powder transport Examples of some of the different materials TEKFA has handled over the years. As a standard, all our equipment is designed to meet the strict EU standards for food, dairy, pharmaceutical, and chemical use. This enables us to satisfy practically every aspect of your bulk handling requirements, regardless of your material, industry or location! Almonds Dextrose Popcorn Animal Feed Donut mix Pigments Antioxidant Dough Plant food Apple juice Dry ice Plastic fluff Ascorbic Acid Egg powder Plastic granules Brake shoe dust Fish food Plastic pellets Brewery yeast Flavouring Pharmaceutical- Cat food Flour powder Cationic starch Gelatine powder Plastic powder Cayenne pepper Grain Rice Cellulose Graphite powder Roasted coffee Cement Iron oxide Rubber Chalk powder Lactose Single cell protein Cheese powder Lime hydrated Spices 60 m 3 powder silos One of TEKFA s specialities is handling of different types of powder. Whether your bulk material consist of fine powder, pellets, or both; flows freely or not at all; has a bulk density of 50 or 5000 kg/m 3, or packs, plugs, fluidises, agglomerates, breaks easily, or separates, you can rest assured that TEKFA has conveyed, fed, discharged, filled, weighed, or otherwise handled such materials before! Small component scale FIBC dosing units Sack tipping unit Reciever cyclones Chocolate powder Cocoa powder Coconut Coffee instant Coffee powder Cookie bits Copper carbonate Corn flakes Corn muffin mix Culture Dairy powder Detergent Detergent fines Magnesium oxide Malt Micro salt Milk powder Mineral salt Oil Onions P.E.T. pellets Paprika Peanuts Perlite Pet food Polyester Soap powders Sorbsil silica Soup mix Sugar Sugar confectionary Sugar dust Talcum powder Tea Tobacco Trisyl silica Wheat flour Whey Zinc oxide

5 TekfaVision2000 TAILOR-MADE SYSTEMS BATCHING AND WEIGHING TECHNOLOGY USER FRIENDLY OPERATOR INTERFACE TEKFA has a wide experience in designing, selecting and programming tailor-made control systems. Our highly qualified engineers will discuss every aspect of your control and automation requirements from controlling storage to ingredients dispensing, weighing and flow rate control. Means of control depend upon the specific requirements of the user as well as upon the processing system itself. The unique control system, TekfaVision2000, can be programmed in co-operation with you in order to secure that features, plant layout and functions, etc., suit your requirements. This ensures total integration of the system with recipe-treatment functions, storage control, weight control and alarm. TekfaVision2000 is built upon Microsoft Windows 2000, which makes it possible to communicate with almost all PLC-control, databases, and economy systems. TekfaVision2000 is the new generation of process-software. It enables the implementation of supervision, control, logging, recipe handling, and reporting in one and the same program. The process can be continuously monitored via flow-graphs, tables, and I/O-icons, and this enables efficient supervision and interaction throughout the process. User-friendly control packages provide the cost-effective response and flexibility required to meet your business strategy. Information is available at the touch of a button: Management information Raw material control Recipe control Batch control Alarm log Efficient control ensures optimum performance, flexibility and profitability.

6 Service PROJECT MANAGEMENT TEST CENTRE SERVICE/SUPPORT TEAM DOCUMENTATION SERVICE We believe that efficient project management is the key to on-time and onbudget performance. Our project manager has full responsibility of the co-ordination of the entire contract from design engineering, through to manufacture, controls and instrumentation, preerection and commissioning, and training of your staff. We use CAD-design systems to produce three-dimensional drawings from the outset of the design process. All our drawings can be transferred electronically to you. Through the years, we have built-up a comprehensive and specialised knowledge about powder and granules handling. In our test centre we continuously test powder characteristics in model tests. At our test centre we are able to offer specialised tests of every component in accordance with your specifications. This enables us to tailor make the equipment to your unique requirements. We have a dedicated service and support team of engineers with a wide experience in mechanics, electrics, software usage, and materials handling. A support hot line is at your disposal 24 hours a day, seven days a week. We believe that any product or system must be simple to install, use and maintain. That is why we consider easy-to-use documentation an important part of the product. User manuals, parts lists and diagrams are essential in order to ensure a cost-effective installation. All key elements of an installation are pre-assembled and test run prior to despatch in order to guarantee an uncomplicated on-site installation and commissioning. System design Equipment design, procurement and manufacture Control system design, supply and integration System installation Commissioning and start-up Training Field service and maintenance Our involvement does not stop once the system is commissioned and running to your satisfaction. We offer ongoing service arrangements and technical support to ensure optimum plant performance at all times. TEKFA has a large number of distributors throughout the world who are at your disposal. Their personnel are trained by TEKFA in order to ensure high quality expertise at all times. All TekfaVision systems can be serviced via modem. By installing a modem and remote-control software on the same PC that runs the TekfaVision program, we are able to perform the servicing from our headquarter in Denmark anything from fault-finding and control of alarms to transferring new versions of TekfaVision. So, by adding a modem to the TekfaVision, servicing becomes simple regardless of your location.