SmartDairy. Quality Milk. Through. Technology. Quality Milk. Through. Technology. Performance. Reliability. Efficiency. Flexibility. Control.

Size: px
Start display at page:

Download "SmartDairy. Quality Milk. Through. Technology. Quality Milk. Through. Technology. Performance. Reliability. Efficiency. Flexibility. Control."

Transcription

1 Performance Reliability Efficiency Flexibility Control Freedom My.com BouMatic Global Headquarters 1919 S. Stoughton Rd. P.O. Box 8050 Madison, WI USA BouMatic Europe Rue Jules Melotte Remicourt Belgium 2009 BouMatic. All Rights Reserved. LIT00300EN.0908

2 3. Quality milk through technology. My.com A Single Principle has Always been BouMatic s Foundation The milking machine should remove the available milk from the cow s udder, gently, completely and quickly. After 70 years of pioneering new technology based on this principle, the future is here today with a new efficiency, flexibility and freedom for the world s dairy producers. The industry s best dairy equipment and milking practices managed through a high performance control and monitoring system that provides superior cow handling and milk production. That s Quality. That s Performance. That s. Your herd. Your milking facility. Fully integrated. What s Best for Your Cows Gentle cow management systems Milk production management Breeding and Animal Health management Reproductive management Feeding and Hoof Care Flexible Controls Fingertip parlor performance control Control access flexibility Fully integrated equipment monitoring Complete parlor performance management Safe, Reliable Data Management Access and review of data locally or remotely System redundancy for complete data security Durable, robust controls built on a Flexible, Efficient, Modular Platform INNOVATION THEN INNOVATION TOMORROW INNOVATION TODAY... New System or Retrofit Any Herd Size Any Parallel, Rotary or Herringbone Any Number of Stalls Any Brand of Milking System Fully Integrated Herd Management Milk Harvest Equipment Systems Stall Systems Facility Automation Cooling CIP/Wash Hoof Care Sorting Maintenance Feeding The Base Platform Herd Management HerdMetrix Country specific data transfer Advanced HerdMetrix levels StepMetrix/StepGuardian In and Out of parlor Feeding Reports ID Rate CIP/Conductivity Parlor Performance Early detections/kickoff Milker routine management Manual attachments Wrong lot reports Milk deviation And more Equipment Maintenance Vacuum/Pulsation Claws, pulsation, meters Diagnostics Test Day/CowTV Controller diagnostics TouchPoint/ViewPoint Setup software Parlor type configuration TouchPoint/ViewPoint Language/clock settings Equipment connections Password protected areas Help/Tutorial HerdMetrix tutorials Glossary of terms Help Desk contacts How a Modular Platform is Best for Your Cows A rock solid Base platform is the foundation World class herd management software is an integral part of Activity monitoring for cow health and breeding Sorting, Feeding, Cooling, Hoof Care applications integrate seamlessly New features and applications can be added as your dairy grows Ultimate flexibility to expand control and management capabilities The Modular platform will grow with your dairy. Start with desired applications and expand as your dairy grows.

3 5 Sort Gate Crowd Gate Hoof Care Cooling Control Feeding Station SmartEID Cooling System Management TouchPoint SmartControl Meter Facility Automation ViewPoint By My.com

4 7 Milk Harvest SmartControl Meter The heart of the Milk Harvest module, BouMatic s SmartControl Meter, gives dairymen proven dependability to manage individual cow data. Based on the legendary performance and reliability of BouMatic s Perfection 3000 meter, the SmartControl Meter has its own intelligence that collects and delivers milk yield, flow rate, milk conductivity and other critical parlor performance data. TouchPoint TouchPoint is the parlor display and keypad for controlling milking procedures at each stall point. Constructed of super-durable engineered resin, TouchPoint can be mounted in a cabinet or as a stand alone unit on herringbone and parallel stalls and can be integrated into rotary milking cabinets. TouchPoint is the direct parlor link to the herd management software and provides complete command and control of the entire milking process. The TouchPoint display provides stall position, cow number, milk yield and flow rate in real time and gives warnings on deviations from your cow s normal milking levels. Enter commands, recall data or custom program function keys through the TouchPoint keypad. Pulsation Control through TouchPoint 1. With TouchPoint, pulsation can be controlled and managed at each stall point. No master control is needed. ViewPoint When there is limited need or time available to access data at each stall, ViewPoint offers a milker interface for the milking facility through one or more touch screens placed in the parlor. The ViewPoint touch screen can be programmed to provide information needed for the entire parlor, plus vital individual cow data can be accessed at the screen. Touch Screen as the ViewPoint interface 1. View real time cow information available from software on the touch screen; cow ID at the stall, milk yield, conductivity and activity per cow are all available at each ViewPoint touch screen for every cow in the parlor. 2. Additional controls allowing the milking crew to sort cows manually and at the end of the milking sessions are part of the touch screen interface. QuickStart with 1. When the milking claw is lifted, and tension is taken off the rope or chain, vacuum is automatically sent to the milking unit. No buttons to push, no extra steps. Saves extra motion the milking crew, so attention can be focused on the cows. 2. Vacuum delays, retract delays, and take-off thresholds are all programmable with the QuickStart feature. 2. Program pulsation to stop when the milking unit is detached on each individual cow. Save unnecessary run time with power saving mode when your pulsators are not in use. 3. Special pulsation rate/ratio can be programmed for the wash cycle. Adjusting pulsation during washing saves run time on pulsation and reduces liner wear. 4. Pulsation control is available from the SmartControl Meter or TouchPoint to give you more flexibility when designing your milking facility. collects and delivers all data, safely and reliably, while providing fully integrated control of your dairy at the touch of a finger.

5 8 Facility Automation SmartCool Automatic Milk Cooling Facility Automation A Fully integrated system advancing PLC (Programmable Logic Controller) technology to new levels of performance on today s dairies. For Retrofit or New system installations, family farms or large commercial operations, Facility Automation means easy, convenient and efficient fingertip control and monitoring of critical dairy functions integrated into a single PLC. The industry s most efficient milk cooling system, SmartCool Automatic Milk Cooling moves raw milk through the cooling process with an even flow to maximize the efficiency of the plate heat exchanger. SmartCool features BouMatic s OptiFlo CF, equipped with the dairy industry s first 3A-approved milk probe. Falling Film chiller controls, for 6 or 12 plate units, provide intelligent management of the chiller s compressor operation to improve efficiency and extend equipment service life. Facility Automation continued Facility Automation provides the ultimate level of fingertip control, management and operation of critical cow and milk handling equipment on your dairy. For regions requiring time and temperature recording, SmartCool offers a digital Milk TTR- Time and Temperature Recorder to record and document milk tank data. Fast becoming SmartTraffic Automatic Crowd Gate Control the industry standard, it replaces old style chart recorders. Cow comfort and safety with even, consistent movement through the milking process means productivity that will make a difference on any dairy operation. The heart of SmartTraffic Automatic Crowd Gate Control is simple, proven SmartEID, ISO Eartag ID technology. SmartCool Milk House Management For Rotary or Conventional parlors, SmartTraffic Automatic Crowd Gate Control uses cow ISO Eartag ID to advance the crowd gate automatically as cows enter the milking system. Designed to monitor gate and cow movement, cow flow through any holding area is enhanced dramatically with SmartTraffic Automatic Crowd Gate Control. SmartTraffic doesn t stop with the Crowd Gate. Cow comfort and health are enhanced with SmartTraffic controls for Flushing the holding area. It s at your fingertips through the integrated PLC. Optimum management of cooled milk for efficient storage requires SmartCool Milk House Management. It s fingertip control for the way you move your milk. The SmartCool Direct Load feature includes a robust magnetic flow meter, a 6-bay Tank Level Monitor with alarms, Milk Production Report for silo and bulk tank controls, Tank Cooling, Tank Wash and Tank Unload controls with monitoring. One PLC provides fingertip control of multiple tanks, and each can be set up with variable operational requirements. SmartCool Milk House Management Rotary Controls Once again, cow comfort and safety while entering and exiting an external rotary platform are a priority with Rotary Controls. But even more important is the safety of the milking crew. Rotary Controls deliver consistent speed to the rotary drive and monitors each hydraulic motor through protected set-points in the integrated PLC. Hydraulic pressure can be monitored and alarm thresholds set for ultimate safety. SmartCool CIP/Wash Manage cooling system wash up with SmartCool CIP/Wash, all at the touch of a finger. The SmartCool CIP/Wash module manages milk pipeline washing and sanitation, multiple vacuum controls and air injection based on required wash guidelines. Chemical pumps, multiple tank sensors provide real time, fingertip control of the cooling system wash up SmartCool CIP/Wash process. SmartCool CIP/Wash provides secure, password protected input of wash settings. My.com

6 11 Feeding Feeding Balancing the diet of cows in various stages of lactation is critical for optimum milk production. Many feeding systems on dairy farms today result from diversified housing and feeding facilities. If individual feeding of grain is used to balance the total ration of the cow, feeding grain to maintain or increase production can reduce overall feed and labor costs. software provides input commands for single or multiple sorting operations. The system also allows herd managers to use handheld PDAs and scanning equipment to read ISO RFID tags and sort as needed. No more wasting time pushing cows out of a group or holding them in headlocks gives you fast, flexible and efficient sorting at your fingertips. Sorting continued Feeding In the parlor Feeding grain in the parlor offers the opportunity to feed to the individual needs of the cow s milk production, stage of gestation and body condition score. If all cows are fed the same amount of grain in the parlor, some cows will be overfed, Hoof Care which will increase feed costs. Overfeeding also leads to inefficient feed utilization. Some cows will also be underfed, which will not allow them to optimize their level of production and may also deplete body reserves to the point that it affects reproduction and general health. StepMetrix StepMetrix is the first automated, objective, real-time lameness detection system available to milk producers. Research has shown that a typical case of lameness costs a dairy $300. More accurate than human observation, StepMetrix will save dairy operators Hoof Care Feeding Out of the parlor With computer-controlled concentrate feed stations in the freestall area, each cow is identified with its ISO RFID ear tag as it enters the feeding station. The correct amount of feed is dispensed based on the cow s predetermined ratio calculated in the software. User friendly set up of feeding parameters provides the ability to recalculate individual or money monitoring the soundness of every cow, every day. Installed in return lanes, StepMetrix identifies cows and measures their leg pressure as they walk over the system s sensors. A numeric value is created for each hind leg based on weight distribution, and will indicate potential hoof problems before they are visible and more costly to treat. StepMetrix can be used to track lameness on individual cows, groups, or an entire herd. group ratios. Reports give dairymen the information needed to optimize their balanced feed programs. StepGuardian StepGuardian hoof baths are an important part of the complete facility management concept. A fully automated system, StepGuardian reduces time and labor needed to clean, fill and empty hoof baths on your dairy. StepGuardian dispenses the optimum levels of powder, liquid chemical and water into Sorting Sorting Sorting cows is one of the most labor intensive activities on a dairy. And every dairy needs to sort cows for grouping, culling, hoof trimming, breeding and health issues. Now this time consuming process can be eliminated with SortMetrix from BouMatic. its mixing chamber before pumping it to the hoof bath. Having precise metering and dispensing of chemicals creates a safer work place and reduces the amount of chemicals used. With StepGuardian, mixing, filling and flushing your hoof baths is managed at the touch of a finger. Using new ISO RFID tags found on dairies around the world, SortMetrix identifies cows reading their tags as they enter the milking system, and with, herd managers can select cows to be sorted through their PC or in the parlor through their TouchPoint or My.com ViewPoint systems.