Assembly Systems and Robotics

Transcription

1 Assembly Systems and Robotics

2 Conveyor Technology Mobile Devices Digital Factory Planning Switchgear Drive Technology MES/Process Control Systems Assembly Systems Automotive Industry Process Industry Image Processing Robotics Mechanics Testing Technology Manufacturing Industry Mechanical Engineering Information Technology Electrical Engineering Network Technology For whom what where? Handling Systems Energy Environment & Building Industry Agriculture Storage Systems Building Automation Exhaust Systems SCHULZ Group Company Energy Supply Service & Maintenance Feeding and Watering Technology Climate Systems Company Our parent company SCHULZ in Visbek/Germany with more than employees and various locations guarantees continuous corporate development and future competitiveness of the company: Family run company in second generation with more than 60 years of experience 16 subsidiaries in 9 countries Certified acc. to ISO 9001 since 2008 SCC, Vds 2129, DIN We are an internationally operating company in Bremen/Germany, specializing in the field of special machinery and automation concepts. At our site in Bremen, we develop highly complex special-purpose machines for industries such as automotive, packaging and household goods as well as electric or medical technology. We deliver complete solutions in all disciplines related to special-purpose machine construction - from planning, design, engineering, machine systems engineering and service. We therefore guarantee our clients 100 percent availability of the systems we developed. Furthermore we develop customised automation concepts. We can take you through the entire implementation process from planning, to programming and practical implementation. Take advantage of our know-how in the field of production lines with all necessary facilities, as handling systems, robotics, conveyor technology, process technology and test equipment.

3 Locations Germany Headquarters : Locations China In Cooperation with: SCHULZ Systemtechnik GmbH Europaallee 2 D Bremen, Germany bremen@schulz.st SCHULZ Systemtechnik psa GmbH Johann-von-Bodeck-Str. 5 D Bremen, Germany bremen.psa@schulz.st Sinowolf Fluidic Technology Trading (Shanghai) Co., Ltd. 1st Floor B3 West Block No. 289, Songxiu Road, Quingpu District Shanghai, China shanghai@schulz.st

4 Service range Planning of assembly processes with logistics, material flow, assembly processes, strategies for downtimes and NIO, simulation of whole systems Preparation of sales quotation incl. layout of whole plant, detailed description of system, if necessary planning of installation, processes and analyses of cycle time Project-Management Complete support of the projects, guarantee of technical and quality requirements as well as time schedules in coordination with our clients Concept Sales Projekt Management Customer Projekt management Design Mechanical Design Electrical After Sales and Training Assembly Procurement Installation and commissioning Disassembly of the systems, packaging and transport, installation and commissioning at our clients plant, performance test and final inspection, training of the plant operators and maintenance staff Assembly of the equipment control cabinet assembly, assembly of pneumatic equipment, integration of hydraulic systems, electrical connection, bus testing, programming and commissioning until pre-acceptance Procurement of production parts and purchased parts at established partners Client references Conception and design with 3D-CAD systems, pneumatic plans in Eplan P8, layout calculation, cycle time analyses, process simulation, risk analyses, FMEA, CE-documentation Conception and design with 3D-CAE systems, MES-/BDE-/ Plus connection, SPSprogramming, robot-programming, visualisation, integration of external systems, CE-documentation

5 Customer Industry: Automotive Conveyor Assembly Testing Customer Industry: Automotive Years of experience in the automotive industry make us a reliable partner when it comes to customised and optimally-arranged automation processes. mechanical and electrical processes and the technical know-how of our company group, we offer you reliability and innovative strength. Welding Filling Bonding Whether it s an OEM or Tier1 manufacturer - with our comprehensive experience in engineering for We design our system technology, including all required installation and test processes, in accordance with all quality and safety standards and, of course, taking into account the context of logistics, material flow, ergonomics and profitability.

6 Customer Industry: Electrical Industry Assembly Printing and testing systems Insert moulding Customer Industry: Electrical Industry Production systems in the electrical industry are very demanding from a technical point of view. Furthermore, a wide range of product variants makes an automated and efficient production system necessary to remain competitive. With our company roots in the electrical industry and our long-term experience, we can find an answer to any technical challenge and offer our clients the best solution for optimal workflows. Extrusion stamping Extrusion assembly Palletizing

7 Customer Industry: Packaging Industry Foldable crate Confectionery cups IML-Beverage crate Customer Industry: Packaging Industry High production numbers, low cycle times and high variant flexibility in system technology play a crucial role in the packaging industry. In addition, sustainability and resource conservation as well as the legal framework within which the industry operates needs to be taken into account at all times. We offer specific solutions that increase innovation and production strength and tap into new market potential, thereby providing clear competitive advantages for the many different subsegments of the industry - paper, cardboard box, corrugated cardboard, plastic, metal, container glass and wood. Fast take out Assembly Cable ties

8 Customer Industry: Household and Medical Industry Vacuum jug Bottle carrier Beverage container Customer Industry: Household and Medical Industry Whether it s variant flexibility, high production volumes or low cycle times - our years of experience in the household goods sector and numerous projects make us an innovative and flexible partner in this field. At the same time, complying with legal regulations such as pollutant limits and product mechanical safety are things which are a matter of course for us. Medical technology is one of the strongest growth markets in the world. In addition to industry specific attributes with respect to structures and rules, it is necessary to comply with legal requirements. Our main focus is particularly in areas such as safety and quality. Thanks to our high quality, technical standards and know-how, we are able to meet these demands and guarantee our clients reliable and innovative systems. Washing machine Medical cup Deep moulding-stacking

9 Training Instruction of the machine operators during set-up and start-up Training of the machine operators Handling Troubleshooting Cleaning Safety Training Training of the maintenance staff Handling Troubleshooting Preventive maintenance Repair / Maintenance Teaching of robot positions Safety

10 Service Hotline with teleservice Inspection before guarantee expires Free use of telephone hotline Machines equipped with modem and teleservice-software Free use of teleservice for remote diagnostic in case of malfunction Repair and troubleshooting (within max. 24 hours) Immediate sending of service technicians to analyse and resolve the malfunction quickly Service Our service begins with planning and coordinating the construction of your system in your factory. Your contact partner guides you through installation and ensures a smooth start of production and the best possible system availability. We also perform any preventive maintenance and servicing upon request. This refers to all of our projects, whether in Germany, Europe or worldwide. In China in particular, we are able to offer a high-quality service thanks to our close cooperation with our partner Sinowolf Fluidic Technology Trading (Shanghai) Co., Ltd. in Shanghai. Spare parts service (consignment stock) Spare parts service from Bremen and/ or establishment of spare and ware parts package at a consignment stock High machine availability due to preventive service and maintenance work Inspection contract Regular inspection of the plant condition by SCHULZ specialists Report about the machine condition - recommendations of spare and ware parts which should be replaced - definition of nesessary maintenance and repair work Carrying out of defined tasks according to customer request Maintenance contract Services of the inspection contract Individual definition of maintenance tasks (incl. spare parts which should be replaced) together with the customer based on maintenance plan

11