PIRANHA Multishift Full automation laser processing system

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1 PIRANHA Multishift Full automation laser processing system Precision meets full automation. Laser marking Laser engraving Laser cutting Laser welding Laser digitalization

2 Your one-stop shop solution. Across all industries.

3 Automotive industry Mold building Tool-making industry Minting industry Medical technology Plastics industry Service providers Horology and jewelry-making ACSYS laser systems In every specific requirements, we see an active challenge. In meeting that challenge, we broaden the scope of our technological expertise - to your benefit! Our solution-oriented wealth of innovativeness and our reliability are consistently harnessed to meeting your individual requirements. We take due account of economic aspects to support you in the implementation of your corporate success with our industrial plant, characterised by process reliability and productivity. We master all disciplines of laser material processing across a vast array of different materials. Your application is our challenge - whether it involves marking, engraving, cutting or welding. Challenge us with your application! Through continuous investigation and development of new as well as extended solutions and customer applications, we can offer our target markets state-of-the-art technology from a one-stop shop. Simplicity made by ACSYS.

4 PIRANHA Multishift Precision meets full automation. Technical data Laser digitalization, laser marking, laser engraving max. workpiece weight 3 kg per pallet max. workpiece size (WHD) 530 x 450 x 440 mm Materials Metal, plastic, composites PIRANHA QR code for film

5 1. 1. Precision camera system for the LAS - Live Adjust System and the OPR - Optical Part Recognition. 2. "Fortuna Redux" - 3D laser engraving, different laser frosting & surface structures before and after chrome-plating of the coining stamp PIRANHA Multishift. High-precision pallet processing with optical Part Recognition. PIRANHA Multishift Laser processing system PIRANHA Multishift is a symbiosis of fully-automatic processing and high-precision laser processing. This is based on the PIRANHA, with an extended loading and unloading lift station. Depending on configuration, the magazine can hold up to 20 panels that are loaded into the system automatically. The heights of the pallet inserts are variable, and can be adjusted to suit different component heights. The range of parts for the individual tableaus are processed in a segregated manner by grade, but the PIRANHA Multishift can process a different configuration of inserts with the option during operation of a 'chaotic sequence' achieved through the use of DMC encoding. Another option is to equip the laser system with OPR (Optical Part Recognition) from ACSYS. The workpieces are then inserted loose in the tableaux, the system detects the position and rotational angle of the workpieces, and then processes them automatically at the previously taught-in position. The ultra-strong, temperature-stable and vibration-free granite table on the PIRANHA Multishift ensures that the laser system has the required level of precision and satisfies the highest requirements for repeatability in micro-processing.

6 Options For every claim. LAS Live Adjust System LAS Live Adjust System. Dual camera (external + internal with beam track of the laser). Efficiency with ACSYS: Precise and direct. The LAS - Live Adjust System from ACSYS - provides our customers with the fastest and simplest way to set up a machine. The LAS features a comprehensive and intuitive zoom function, contrast and other image-processing functions. The camera set-up module LAS Live Adjust System at a glance. Phase 1: Load the part to be processed. Phase 2: Zoom and align texts, graphics and 3D models directly on the workpiece on screen. Phase 3: Start laser processing. Phase 4: Remove the perfect result and continue with the next project. LAS - Live Adjust System The camera-based LAS Live Adjust System significantly simplifies the setup process and allows the precise positioning of even the smallest of workpieces. A high-resolution camera with coordinated precision optic, including field illumination, is complemented by the continuous digital zoom function, revealing the detailed features of the workpiece. This way, layouts can be placed with high precision. An exact preview shows the target result on the screen. New layouts can be created directly on the workpiece without having to take additional measurements. ACSYS offers a two-camera solution for maximum precision. The first camera shows the entire working area and provides the operator with an overview of the workpieces that are to be machined.

7 ASC Automatic Scanner Calibration. The digitally controlled high-speed galvanic head is equipped with automatic calibration and it compensates for internal temperature drifts. 2. ODC - Online Depth Control Micron-precise material removal for depth and 3D engravings to achieve high-precision results. The ODC module measures the current depth of engraving inductively and employs feedback control to direct the laser to the precise target depth. 3. OPR pallet handling Optical Part Recognition enables the fully automatic processing of unpalletized loose parts. The software detects the position and rotation of the workpieces and then processes them at the previously taught-in location. Segmented laser marking of a lubrication diagram

8 24/7 Compact design for volume production.

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10 AC-LASER Laser Software Suite. INDUSTRY 4.0 READY Software made by ACSYS Discover the new dimensions of laser processing. AC-LASER software is the ideal software package for laser material processing. In a homogeneous, intuitive environment, the AC-LASER provides you with all the important tools for your work from the production of simple markings up to the manufacture of complex 3D engravings for one-off or volume production operations. Achieve superlative results with our AC-LASER high-performance software modules. Thanks to the graphic user interface, you can implement every requirement within a very short period of time, without having to make compromises in terms of design or quality. Intelligent image processing functions reduce the set-up times to a minimum. AC-LASER software permits productivity without compromises. The close integration and uniform functionality of different modules enables you to implement your ideas and requirements in a consistent manner.

11 ACSYS software We create the interface. Key features Industry 4.0 The AC-LASER and the ACSYS laser systems are equipped with the latest technology in every respect. A variety of intelligent networking option interlinks the production with information and communication technology. Camera image The LAS - Live Adjust System - allows the precise positioning of even the smallest of workpieces. Multi-axis functions A large number of controlled axes can be accessed simply by clicking a mouse or fully automatically. 3D functionality Extensive processing options for 3D engraving operations with integral depth control and digitalization functions. Custom programming Customized layout and process programming as well as database connectivity. Professional text layout tools Line spacings, pitch and format changes can be programmed and modified for any font installed on Windows. Intuitive user interface Different user interface standards are available. The AC-LASER offers a intuitive layout for fast and creative working, ranging from the "easy mode" setting to the customer-programmable user interface. Material Parameter Assistant Easy searching for suitable laser parameters for a wide range of materials. Automatic creation of a parameter scale from an extensive parameters database. Barcode and DataMatrix code Extensive editing module for barcodes and DataMatrix codes. Dual-laser control The software is capable of managing and controlling two laser sources simultaneously. Split Layout Intelligent segmentation. Large-area engravings are "intelligently" segmented on flat or round parts and seamlessly executed. Multiple Execution Intelligent stack processing. The laser system is capable of controlling tasks fully automatically, overnight or at weekends, and it can process several blanks automatically. Ultra-precise laser marking (UDI Code) on a laser-cut orthopaedic sawblade.

12 Seeing and recognizing are not the same... The ACSYS assistance systems. 3D Assistant The 3D assistant makes it easy to create elaborate 3D and micro-engravings. A graphic preview makes it easier to set up the workpiece. Through automatic adjustment of the laser focus, it is also possible to produce very deep 3D engravings to top-quality standards. Through targeted parameterization of the laser, very good surface quality can be achieved. DFC Dynamic Focus Control The Dynamic Focus Control enables the focal point to be altered during the laser processing operation. This makes it possible to produce free-form surfaces without optical distortion and impaired quality. This also eliminates the need for time-consuming disassembly of the layout in various focal positions. OPR Optical Part Recognition Optical Part Recognition enables the fully automatic processing of unpalletized loose parts. The software detects the position and rotation of the workpieces and then goes on toe process them at the previously taught-in position (s.r.). QR code Film

13 PIRANHA Multishift. Full automation with OPR - Optical Part Recognition.

14 Technical data PIRANHA Multishift PIRANHA Multishift Housing Class 1 laser Dimensions W/D/H (mm): 2540 x 2120 x 2020 Approx. weight (kg): 3500 max. workpiece weight (kg) 3 (per pallet) inner surface (mm) 750 x 500 Working range Travel x/y/z (mm): 360 x 270 x 390 Axis positioning x/y 25 Usable range at optics with 70 x 70 mm (f=100) Processing area x/y/z (mm) Usable range at optics with 110 x 110 mm (f=160) Processing area x/y/z (mm) Usable range at optics with 170 x 170 mm (f=254) Processing area x/y/z (mm) 430 x 340 x x 380 x x 440 x 220 EAGLE EYE EAGLE EYE specifications Vertical axis Z Precision microns Reproducibility microns Working range mm Working distance mm Measuring range max Transverse axis X Transverse resolution 2-90 microns Laser dot size microns Data processing Bit rate up to 3000 pps LASER ACSYS offers various laser sources for a wide range of very different materials. Whether nanosecond or picosecond lasers - power ratings from 0.5 to 1000 Watt ensure that we will have the optimum configuration for all your applications. Ideal Laser source powered by Fiber lasers Picosecond lasers Femtosecond lasers UV lasers CO 2 laser Solid state lasers

15 Technical Software Data Language versions Security Interfaces File import Text processing 3D functionality Database connection Barcode and DataMatrix code Batch processing LAS Live Adjust System OPR Optical Part Recognition DFC Dynamic Focus Control ODC Online Depth Control OCR/OCV - Optical Character Recognition Automatic DMC verification Remote control Custom programming Intuitive user interface Material Parameter Assistant Automatic splitting - Split layout Dual-laser control * Listing includes optional software components. German, English, French, Italian The software is protected by a product-specific dongle. AC-LASER Profibus, RS232, TCP/IP, Digital IO (SPS), additional project-specific interfaces are possible. STL, DXF, DWG, PLT, JPEG, BMP, HP-GL, HP-GL/2, SVG Line spacing, changes in tracking and record type to professional standards are possible with any font installed in Windows. Extensive 3D editing module for a wide range of formats. For automation, AC-LASER offers the option of a customized connection to databases and external data sources such as Excel or text files. Extensive editing module for barcodes and DataMatrix codes. QR code, Aztec and GS1 Datamatrix are optional. Multiple execution. The laser system is capable of controlling tasks fully automatically, and processing multiple blanks automatically overnight or over a weekend. Camera-based processing of graphics and text directly on the workpiece. Full automatic detection and machining of palletized and unpalletized workpieces. The Dynamic Focus Control allows the modification of the focal point during the laser machining process. The basis is the projection of the "real" 3D model onto the workpiece. μ-exact material removal for depth and 3D engraving ensures highly precise results. Free-form surfaces can also be sampled and digitized with the ODC module, making them easy to process. Character recognition and automatic verification of laser-engraved texts on a wide range of components. Process-integrated reading back of DataMatrix code with verification of contents and, if necessary, evaluation of the reading results (dependent on the reader that is used). The online connection "ACSYS - Direct Access Line" for service, support or training allows us to assist you directly on your system with complex tasks, to support you with training for new software-based technology, or to provide you with remote maintenance service as quickly as possible in case of improper functionality. Customized layout and process programming as well as database connectivity. Different user interface standards are available. Ranging from the "easy mode" setting to the customer-programmable user interface, the AC-LASER offers an intuitive layout for fast and creative working. Easy searching for suitable laser parameters for a wide range of materials. Automatic creation of a parameter scale from an extensive parameter database. Intelligent segmentation. Large-area engravings are "intelligently" segmented and seamlessly executed on flat or round parts. The software is capable of managing and controlling two laser sources simultaneously. All details reflect the current definition at the time of printing of this magazine. Binding details can be obtained at any time - please just ask! The values quoted are maximum values, and may vary depending on configuration and variant!

16 ACSYS Lasertechnik GmbH Leibnizstrasse Kornwestheim GERMANY Phone: Fax: info@acsys.de ACSYS Lasertechnik US Inc Nieman Road Building 5, Lenexa, KS USA Phone: Fax: info@acsyslaser.com ACSYS Lasertechnik UK Ltd. Unit 6, Silver Birches Business Park, Aston Road Bromsgrove, Worcestershire B60 3EU UNITED KINGDOM Phone: info@acsyslaser.co.uk