Suitable for 224 intelligent Auto Tape Feeder

Transcription

1 MODEL: BS387V1 / BS387V2 SMT PICK & PLACE MACHINE SUMMARY Suitable for 224 intelligent Auto Tape Feeder Max. PCB-size: 380 x 990 mm High Accuracy and high Flexibility for 01005, 0201, 0402, 0603, SOIC, PLCC, BGA, μbga, CSP, QFP, up to fine-pitch 0.3mm Non-contact Linear Encoder System for high Repeatability and Stability Smart Feeder System provides Automatic feeder Position Checking, Automatic Component Counting, Production Data Traceability Perfect for small & medium volume Production COGNEX Alignment System Vision on the Fly Bottom Vision Alignment System for fine pitch QFP & BGA Built in Camera System with Auto Smart Fiducial Mark Learning Dispenser System Vision Inspection before and after Production Windows 2000 Software Universal CAD Conversion Placement rate: 6400 CP/H

2 The SMT Pick & Place Machines of BS387-series were especially designed for small volume and sample production with wide range of different feeders. Various models are provided for different applications. Two different models are available, which distinguish between their placement speeds. BS387 is fully compatible with AUTOTRONIK Pick & Place series and all the feeders are interchangeable. Due to this fact, most reliability and easy maintenance for all models is guaranteed. Preloaded Ball Screws with Closed Loop Servo motor system provides high repeatability and stability. Additionally, the BS387 series feature COGNEX vision processing and head mounted for non-contact Vision on the Fly alignment. Smart Tape Feeders High-Precision Design, Built-In Memory Modules, For the Most Advanced and Reliable Tape Feeder Operation COMPLETED with some of the most useful and innovative features in the industry, Autotronik Smart Tape Feeders are setting a new standard for accurate, dependable, and economical surface mount component presentation. A new slim-profile design maximizes the number of feeders that can be mounted in the space available on the pick and place machine and provides ultra-smooth, electronic actuation and tape advance. Each individual Autotronik Smart Tape Feeder has a DB-9 interface connector on its front end and, in seconds, easily plugs in to either the 48-port FR-48K or 32-port FR-32K Smart Feeder Bases on BS Series pick and place systems. This interface allows communication between the Autotronik Smart Feeder Control Software and the memory module built into each Smart Feeder. The memory module stores a unique ID number that links feeder hardware with assigned feeder position data, component data, and even tape indexing data. Autotronik Smart Feeders are available for 8 mm to 72 mm tape widths and feature programmable tape index settings from 2mm (for 0201 and 0402 s) up to 36 mm. Optional Bar Code Reader for component data entry and verification isprior to assembly.

3 FEATURES Slim-profile: New, slim-profile hardware design for maximum feeder mounting and utilization Quick setup & changeover: Connection through feeder port and base links smart feeders to known location on Pick and Place machine for optimized setups or quick changeover User-friendly design: Ultra-smooth, electronic tape indexing and adjustable peel-back tensioner Built-in memory module: Built-in memory module links individual tape feeders to specific component data. Data values written to memory modules are retained when feeders are removed from machine or until overwritten Loose packaging tolerance: Automatic, vision-assisted closed-loop adjustment of smart tape feeder pickup position to compensate for loose packaging tolerance Optional for 0201 & 0402 devices: Optional 2 mm minimum indexing for small 0201 and 0402 devices SPECIFICATION Model # KFTA- 08HS Tape Size Minimum Index Step Maximum Tape Thickness Feeder Base Port Positions Occupied 8 mm 2 mm 3.3 mm 1 KFTA-08 8 mm 4 mm 3.3 mm 1 KFTA-12E 12 mm 4 mm 7.0 mm 2 KFTA-16E 16 mm 4 mm 12.5 mm 2 KFTA-24E 24 mm 4 mm 12.5 mm 3 KFTA-32E 32 mm 4 mm 12.5 mm 3 KFTA-44E 44 mm 4 mm 12.5 mm 4 KFTA-56E 56 mm 4 mm 12.5 mm 5 KFTA-72E 72 mm 4 mm 12.5 mm 6

4 Strong and rigid mechanical design BS387 using welded steel frame and also heavy duty and high precision Linear Ball Rail system to provide strong, rigid and long life time mechanism. COGNEX Alignment System "Vision on the Fly" The innovative design of KFTA feeder bases and mounting hardware allows almost limitless flexibility in feeder combinations and arrangement schemes, as almost every feeder can be ordered, loaded, programmed and mounted independently. KFTAs are available from 8 mm up to 72 mm tape width. The BS387-series feature COGNEX vision processing and head-mounted for non-contact Vision on the Fly alignment. The machine BS387 assures high-precision placement of the full range of SMDs, from the smallest 0201 devices through CSPs, μbgas, flip-chips, ultra-fine-pitch QFPs, even odd-form components. Feeder Rack (KR-32K, FR-48K) FR-32K is suitable for 32 x 8 mm KFTA Feeders or for 30 x 8 mm IC-Sticks (1x KFTB-2 / 1x KFTB-4).Included in delivery are 2x FR-48K, each is suitable for 48 x 8 mm KFTA Feeders or 40 x 8 mm IC-Sticks. Conveyor System Bottom Vision Alignment System The conveyor system with SMEMA Interface and automatic width control speeds up the handling of PCB and in-line production. Universal IC Tube Feeder A Bottom Vision Camera is used for large components up to 150 x 100mm and devices with alignment features on their bottom side. Dispenser System Optional stand alone dispenser head for adhesive & solder paste dispensing. Perfect for quick, small volume production without making stencil. Smart Fiducial System Besides the standard fiducial mark, either square SMD PCB pad or plate-through hole also can be trained as fiducial mark. Universal CAD Conversion Beside the direct input of data by teach-in camera, an optional CAD conversion program for directly transfer of CAD generated pick and place data is available. KFTB universal tube feeder combines vibration and belt driven technique. It is able to handle IC-Sticks with max. 50 mm width. KFTB-2 (10 pcs of 8 mm IC-Sticks) KFTB-4 (20 pcs of 8 mm IC-Sticks) Buffering Nozzle The spring buffering design of Nozzle adjust the placement pressure for different heights of components automatically. Vision Inspection With the built-in software, the camera can automatically move and display the image in the computer screen, user can manually

5 check the printing accuracy of solder paste, quality of the soldering, accuracy of component placement, etc Remote Service Kit Optional Remote Service Kit allows a remote access to machine by Internet, so that programming, calibration and service can be done by our worldwide remote service center. Number of Heads (Vision on the Fly): Max. Speed: (under the optimum condition: BS387V1: BS387V2: Feeder capacity (8 mm): - without conveyer - with conveyer: SPECIFICATION BS387V1: 1 BS387V2: CPH CPH - up to 224Tape Feeders - up to 160Tape Feeders IC Tray capacity: up to 2 Waffle Trays Component Size (mm): - Smallest: - Largest: Resolution: - X / Y axis - Z axis x 0.3 mm - 16 x 14 mm 150 x 100 mm (by optional bottom vision BV-38) - 0,005 mm Servo Motor - 0,02 mm Servo Motor Rotation: 0 to 360 (0,045 /step) Servo Motor Placement Accuracy: +/ mm X-Y Repeatability: +/ mm Placement Area: Programming: Direct input Vision teach-in CAD Access (Option) Component Sense: Vision detection Main Control: Industrial PC Up to 900 x 360 mm with conveyor Up to 440 x 277 mm with conveyor, 4 Waffle Trays Machine Size: 1700mm X 940mm X 1426mm (L x W x H) Weight: 1000 kg Power: BS387V1: BS387V2: 230 V / AC 1800 W 2100 W Pressure: 75 psi (5.5 bar)

6 Smart Stick Feeders PDF Version Revolutionary Design Allows Universal Adjustment to Accept Virtually ANY Tube / Stick Feed Packaging; Intelligent Belt Indexing & Vibration Control THE increased use and variety of surface mount ICs supplied in stick/tube packaging format have posed a number of new technical and economic challenges for SMT assemblers. Autotronik Smart Stick Feeders were designed in response to these issues, resulting in the industry's most flexible, reliable, and cost-effective solution for presentation of SMDs packaged in sticks or tubes. Smart Stick Feeders The model KFTB-2 accepts up to 10 tubes of variable width, while the KFTB-4 can handle up to 20 tubes. Both models utilize a set of DB-9 interface connectors on their front end and easily mount to either the 48-port FR-48K or 32-port FR- 32K Smart Feeder Bases on BS Series Pick and Place Systems. Smart Stick Feeders can be positioned directly adjacent to Autotronik Smart Tape Feeders and, like the tape feeders, utilize the interface connection for communication between the BS Control Software and the memory modules built into the Smart Stick Feeders. The memory modules store a unique ID numbers that link the individual lanes of the feeder hardware with assigned feeder position data, component data, belt indexing increments, and even on/off time control settings for the vibratory/gravity feed portion of the feeder. For additional information on the powerful features available through the integration of the BS Control Software with Autotronik Smart Feeders, contact our worldwide distributor according to your location.

7 FEATURES New, universal hardware design: Easy adjusts to virtually any SMD length, width, or tube packaging dimensions for maximum flexibility and economy 10 lane or 20 lane models: Mount directly to Autotronik Smart Feeder bases adjacent to Autotronik Smart Tape Feeders Optimized setup: Connection through Feeder Port and base links Smart Feeders to known location on Pick and Place Machine for optimized setups or quick changeover Independent vibratory control zones: For gravity feed of common size componets with Automatic on/off time control settings Built-in component library: Links individual Stick Feeders to specific component data, including package type, pickup angle, belt index increment, vibratory feed on/off time, etc. Built-in memory module: Data values written to memory modules are retained when feeders are removed from machine or until overwritten Model # Minimum Number of Sticks / Tubes SPECIFICATION Vibratory/Gravit y Feed Zones Feeder Base Port Positions Occupied KFTB KFTB

8 High Precision Dispenser System Dispensing Systems for Automation with Advanced-Time-Pressure Technology EVERYTHING about dispensing that has been valued in terms of precision and consistency. Autotronik High Precision Dispenser System was designed to concentrate on the essentials, which is cost effective and simple to maintain. High Precision Dispenser System Super fast valves and clever control firmware ensure perfectly controlled dispensing processes. With this elaborate technology and little need for cleaning of the dispensing head, the unit can be used much more effectively. This does not only apply to conventional dot sizes, but also for any sort of microdot, down to a diameter of 0.15 mm. At the center of the demand for high precision stands the Advanced-Time-Pressure (ATP) method. This is supported by reliable electronics, five super fast valves and highly accurate temperature measurement. All support the automatic calculation and control of precisely appropriate pressure pulses to ensure absolutely constant dispense volumes. Adhesives, too, can be used without problems. The patented dispense head heating prevents 'stringing'. When dispensing thin potting compounds, for example, the ATP method of the Autotronik High Precision Dispenser System proves its worth. Cartridge fill levels are automatically determined by the pressure built up response and the required snuff back vacuum applied.

9 FEATURES Simple operation : no cleaning of pumps or auger screw Vacuum control: Five valves automatically control the vacuum Dispensing control: Five super fast valves perfectly control the dispensing process. Precision dispensing results, even for 0.4mm pitches Precision temperature measurement: High precision temperature measurement for compensation of viscosity changes Accurate pressure sensing: Accurate pressure sensing for consistent dots and lines SPECIFICATION Model # Pressure Dot Volume Line Pressure Viscosity Temperature Compensation Fill Level Compensation Restrain vacuum MT bar mm bar (watery medium from 0.01 mm3) (factor) C For all syringe sizes (self learning) 1 to 38 cm (automatically fitting the fill level)

10 Vertical Dome Feeder Great efficient, high accuracy automatic metal dome placement system PDF Version Benefit by the flexibility for variety SMT components The present invention of metal dome application on various industries has brought revolutionary challenges for traditional SMT technology. Autotronik transforms the original time consuming and labor-intensive manual placement process into a modern efficient and accurate automatic process. Autotronik Vertical Dome feeder was invented to tackle metal dome placement in production situations. Vertical Dome Feeder Autotronik Vertical Dome feeder was design to supports the metal dome in tube packing, which diameter varies from 5mm to 12mm. The metal dome is delivered from lower to upper position of the feeder, and then to the designated position. The whole process is monitored and controlled by the automatic mechanical system. Each Vertical Dome feeder has a DB-9 interface connector on their front end, which allow easy mounting to either 48-port FR-48K or 32-port FR-32K Smart Feeder Bases on BS Series Pick & Place system. The interface allows communication between the Autotronik Vertical Dome feeder Control Software and the memory module built into each Dome feeder. Besides placing the metal dome, Autotronik Pick & Place machines support to place a variety of SMT components, the users would greatly benefit by the flexibility in production. Optional MT-3S dispenser system for dispensing microdot down to a diameter of 0.15mm is also available.

11 FEATURES Automatic operation: Anti-gravity feed of metal dome controlled automatically Diversity on placement media: Allow placing tactile metal domes on printed circuit boards, membranes, or flex circuits High accuracy and repeatability : High-precision placement of variety shape of metal dome is supported by the COGNEX alignment system Easy learning and operation: With the intelligent software, users can easily communicate with the pick & place system for the learning and operation process High speed and 360 degrees rotation: Vision of the fly alignment allows the component rotate to appointed degree during the delivery process, which ensure the high-speed pick & place process SPECIFICATION Model # Minimum Packing Tube Diameter Maximum Packing Tube Diameter Packing Tube Length Feeder Base Port Positions Occupied VF-DOME-K 5mm 12mm 160mm 190mm 3 Support Dome type

12 Cut Strip Tape Holders Accept short lengths of taped components due to the low quantity of usage, To prevent waste of components in short section of tape CUT Strip Tape Holders, developed by Autotronik, is a handy accessory for presenting components that are supplied in short lengths of tape due to their low quantity of usage. This innovative holder also prevents the waste of components in sections of tape that are too short to be loaded into tape feeders. To facilitate the efficiency, each lane of the Cut Strip Tape holder can be ordered, loaded, and programmed independently. Autotronik Cut Strip Tape Holders are available for 8mm,12mm, 16mm and 24mm tapes width. Other sizes are available upon special request. Cut Strip Tape Holders Stand for Single Cut Strip Tape Holder Accessory The TS-CST-STAND-01 is designed to hold a single CST Cut Strip Tape Holder within the work area of any BS Series Pick and Place System. Two TS-CST-STAND-01 Holders can be mounted adjacent to each other to make use for any available work area of the machine. In option, TS-1 Tray Holder can also be used to hold the standard Cut Strip Tape Holders. In photo on the left, two TS- CST12-7ST which holds up to seven (7) 6" strips of 12 mm tape are mounted on a TS-1 Tray Holder. FEATURES

13 Cut Strip Tape Holders: Ideal for short lengths of tape due to quantity of usage Prevent waste of short section components low SPECIFICATION Model # Tape Width Maximum no. of Lanes TS-CST mm 10 TS-CST mm 7 TS-CST mm 6 TS-CST mm 4 Model # TS-CST- STAND-01 TS-CST- STAND-02 Stand compatible for 8mm / 12mm CST holder 16mm / 24mm CST holder

14 Inspection Conveyor SMEMA Compatible Better production process control, connect SMT machines inline ENHANCE production speed and get better control of quality and labor costs with our SMEMA - compatible conveyor. Link your pick and place machine to a reflow oven for automated transport between the machines and post-assembly inline inspection. SMBMA Compatible Designed for standard and large board inspection Autotronik inline conveyor stage provides a large working space for inspection, post-assembly process. It accepts the boards sized 35 to 390mm in width, and up to 820mm in length. Inspection Process facilitated by SMEMA technology The board enters the conveyor from the previous machine and is conveyed to the inspection area. If there is already a board for inspection, it will stop at the entrance of the conveyor. Once the board is inspected the operator could press the button to release it into the next machine. If the next machine is not ready to take another board it will wait until the following machine gives the signal that it is ready for the board. If no inspection is required the conveyor will just act as a buffer conveyor. FEATURES Standard and large board configuration: can handle boards for maximum 820mm length can handle boards from 35mm to 390mm wide SMEMA compatible: allow transfer of surfacemounted printed circuit boards across manufacturing systems easy set up with minimum requirement

15 Better production process control: allow inspection control allow manual assembly process,repacking can act as a buffer conveyor Motor-drive width adjustment: the conveyor width can be adjusted by the motor drive Major functions: Entire or selective examination Manual or auto by-pass mode Motor-drive width adjustment Quantity control counter included SPECIFICATION Model # Dimensions Gross Weight Conveyor Speed Stage Lengths PCB Dimensions PCB transport direction Power CT mm X 630mm X 950mm 35 KGS 10m / min 900 m Max. Length: 820mm Width: 35mm to 390mm Left to Right (option: Right to Left) 230V or 115V 40W Option Accessories Magnifying glass with lighting system