TRACK AND TRACE SOLUTIONS

Transcription

1 TRACK AND TRACE SOLUTIONS Genealogy System

2 The Need When considering i a product, traceability can relate to the origin of materials and parts the processing history the distribution and location o of the product after delivery. e The term "trace" is used when the history of product origin is searched The term "track" is used for searching its history after delivery. Apart from the legislative requirements, traceability is advantageous within a company allowing different raw materials to be directed to production of different categories of product - and subsequently allowing the company to determine if yield, quality, or safety of a particular category was related to a particular raw material - or a particular ingredient.

3 How Old..

4 Why this new Impetus for Traceability Today the world ismoredigital than bf before. Technologies available now make implementation more easy and cost effective C t l t ti i t d Customers are also more eager to participate and enhance the overall experience

5 What are these new Technologies Telecom Undoubtedly a major transformer of life style today. The recent surge in smartphones has made traceability utilization easy for thecustomers. Thermal Inkjet compact printers, easy to install and with 600 dpi resolution marking allows to deliver high quality barcodes with ease. 2D d QR d S ll f t i t i f ti 2D and QR codes Small foot print, moreinformation and more tolerance make scanning easy

6 QR CODES Much more tolerant Carrymuch largerinformation Can initiate action automatic action Can give feedback to supplier Can validate and motivate more purchase by giving an instant next buy discount

7 Microsoft.com/Tag With traditional 2D barcodes, you have to accept the industrial look of the code on your materials. With Microsoft Custom tags, the code can be integrated into the look and form of the messaging gitself. The Microsoft Tag Reader must be downloaded to each phone and is available for phones with Windows Mobile, iphone, Blackberry, Symbian and Android phones.

8 Benefits Some often recognized benefits of traceability include: Ability to determine the origin of a product, ingredient or component. Simplifies problem solving in eventent of defectivee or contaminated product, ingredient or component. Allows issues to be more quickly identified, contained and resolved. Limits losses and lowers costs. Protects public health and safety. Builds trustt and confidence in affected products, businesses or systems. Verifies that produce is locally grown. Improves operatingefficiencies for growers, packers and shippers.

9 Track & Trace Solutions We provide complete Track & Trace Solutions in various business vertical and most rapidly used by: Automotive Sector White Goods Sector Pharmaceutical Sector Liquor Sector Food Sector (Not Yet)..

10 Case Study Automotive Product Design Production / Primary Operation Packaging g Information Information offline or in PLM systems Production Information given to ERP linkage of Raw Material to Shop Orders Linkage of Bought Out Parts to Shop Orders Capturing of Process Parameters Capturing of Production Results Pallet Invoice Information Raw Material Warehouse Use of Barcode Labels or RFID Tags Issuance of material to shop floor Secondary Operation / Inspection Info Capturing of Process Information Capturing of Child Parent Relation Capturing of Inspection Results In a typical manufacturing plant, each production processes has its own unique characteristics and, therefore, has different traceability objectives. With variations in volume, lot sizes, and the number of registration points, the system is scalable and is able to capture both shop-floor data and real-time manufacturing data with minimal configuration. Features Unique Identification Generation Regulatory Compliance Product Security Shipping i & Receiving i Accuracy Lot & Batch Tracking Expiry Control Can be integrated with ERP systems or data can be changed using csv, xml or in other formats Reverse Logistics Return Management Lot Tracing Recall Management Operation Efficiency

11 Case Study Holograms

12 Case Study Pharmaceutical Surveillance Traceability system to strengthen Inspection Systems Manufacturer Warehouse Wholesalers Retailer Responsible for printing UID Primary packing, secondary packages and Registration to be present in central database Product Movement are Responsible for maintaining receipt information Commercial on logistics units Data maintained on central database captured transactions to the retailer Billing Details Data associated to the purchase of the goods Caters to epedigree requirement

13 Global Trade Item Number GTIN provides a unique identification solution for Healthcare Items. When linked with the item s batch number and expiration date, it can help provide traceability from production to patient delivery.

14 About The Solution Software Architecture Web Based Application developed using ASP.NET SQL Server 2008 database 2 Way SMS Enabled HHT, Barcode integration Software Features Masters for User Management, Customer definition, Product Group definition, Product definition and Supplier definitions. Product Traceability through HHT, SMS and Web Portal. Reports for Master Listing of Customers and Suppliers; Received, Issued, Returned, Lost, Damaged and Inactive labels; Tracking report.

15 About The Solution Application complies to three level of access security

16 About The Solution Capability of hosting for multiple units from a single hosting location

17 About The Solution Global Master Definitions, can be integrated to local ERP systems where possible

18 About The Solution Releasing External or Internal Orders

19 Access thru HHT Login: The user shall access the application through the HHT by logging into the system.

20 Coding & Packaging Architecture Primary Packaging g LAN TCP/ IP LASER/ TIJ Printer Batch: AB 2 Exp: 31/01/14 Secondary Packaging TCP/ IP TIJ Printer Batch: 215 Exp: 31/01/12 Tertiary Packaging TCP/ Batch: xxx IP TIJ LABEL Exp: 31/01/14 Printer Ready to dispatch

21 Codification on Primary & Secondary Pack Server: Data Generation Receive client requests for GS1 data Generate GS1 code alphanumeric unique random data for a batch Generate corresponding labels for secondary pack as per pack size Send data to requested client for primary and secondary packaging g Map Auto generated ID with primary and secondary data details for track and trace and save the information on server

22 Unique Identification Number We have experience of over 8 years working on projects which requires Random Numbers in various applications like: Lottery Tickets Lottery Tickets for International Customer Genealogy Systems for Product Traceability Traceability for export beverage bottles with holograms Exam Sheets for Universities Gaming Tickets

23 UID - Example Generation of Random Numbers based on various mathematical algorithms and also collaborating with real-time back office systems Stating an example: Z Product Identifier Month Year Random Number Generated using algorithm Algorithm-1 For Check Digit: Multiply odd position numbers by 1 and even position by 2, if the result is greater than 9 then deduct 9 from the result. Add all the results of 8 digits and calculate (10-mod 10 of the sum) that is the check digit.

24 Codification on Primary & Secondary Pack Client: Printer Applications Request server for GS1 2D barcode data for a batch printing Receive all primary coding and secondary and tertiary packaging data and save for a batch printing Print GS1 compatible 2D barcode on primary and secondary pack Generate barcode labels for tertiary packaging after defined pack size Paste the label on tertiary pack and send to warehouse for dispatch

25 Product Traceability using SMS Scan product identification code using mobile camera SMS scanned code to server Server validates the authenticity of the SMS request for registered user and mobile numbers Track & Trace application receives SMS and return back the validation result by SMS The investigation data shall The investigation data shall also be recorded in the system

26 STT How to implement SMS VALID STEP User views Human Readable code and serial number Code and Serial number entered into SMS SMS sent Response recd from Authentication Service Response validates Serial number and add info also sent

27 STT How to implement SMS INVALID STEP User views Human Readable code and serial number Code and Serial number entered into SMS SMS sent Response recd from Authentication Service Response shows Serial number is invalid and helpline number provided

28 Try It! SMS as per the following steps: Type: MIND <Space> <Code as printed on the mono carton> SMS to You will receive a message confirming whether is a valid tracking number or an invalid tracking number Declaration: This is just a test run and message not to be reported or taken as a SPAM message

29 STT How to implement SMS VALID STEP Picture of barcode taken by mobile Barcode triggers an SMS with required info Response recd from Authentication service Response provides validation and additional info about usage

30 Product Traceability using Web Portal Open web portal and Scan barcode using scanner connected with the system Web based application requests track and trace application server for its authenticity The system shall authenticate the result and show on the web portal for its authenticity

31 Thank You We look forward to contribute in Track & Trace Revolution