Fillworth U.S. Distributor. UK Process Equipment Manufacturer

Transcription

1 Fillworth U.S. Distributor Miing and Process Solutions Worldwide UK Process Equipment Manufacturer

2 Products and Services Miing Equipment Range Services Batchchanger EMD Turnkey Process Plant Fillmastic FM Food and Beverage Batchmaster VGM Batch and Plug Flow Reactors Batchchanger FMD and Pan Pressout Unit Process Modules and Skid Units Batchranger FHDD Material Handling Systems Batchranger FDD Heat Transfer Equipment Batchstar FMD Pressure Vessels and Tanks Batchstar HSD Structural Steel and Fabrication Batchchanger HSD Design and Engineering Services Powder and Pigment Blenders European Service Backup Product Sectors Hot Melts Industry Sectors Mastics Adhesives PU s and Resins Medicines Printing Inks Cosmetics Paints & Coatings Food Energy & Petrochemicals 2

3 Application Table Product Matri Application FILLWORTH PRODUCT RANGE Batchchanger EMD Adhesives Aqueous Dispersions Bituminous Compounds Fillmastic Batchmaster FM VGM Batchranger FDD FMD FMD Epoies Fine Chemicals Food & Beverages Healthcare Inks Lubricants Mastics Paint & Surface Coatings Pharmaceuticals & Medicines Plastisols HSD Batchchanger HSD Pastes Batchstar Batchstar Batchranger FHDD Cosmetics HMA s Batchchanger Polyurethanes Putties Reactives Resins Sauces Sealants Slurries Water & Wastewater Pigment Blenders Solids & Powder Please Note: The table above gives a small insight into some of the different fields of application of our equipment. However if your product isn t mentioned, please contact our technical department. 3 Powder &

4 Viscosity Chart Range Finder 3,000,000 Application 2,500,000 2,000,000 1,500,000 1,000,000 CENTIPOISE 750, , ,000 Batchchanger EMD Fillmastic FM Batchchanger Batchmaster VGM FMD Batchranger Batchstar HSD Batchchanger Batchranger FDD Batchstar FHDD FMD HSD FILLWORTH PRODUCT RANGE 4

5 Miing Machines Viscous Compounds Fillmastic Model FM Developed for use within the Mastic industry, the Fillmastic has evolved to process a huge range of high viscosity products up to 2 million Centipoise. Equipped with a triple action miing system. High Shear granulating Masticator to reduce large scale solid additions (e.g. rubber bales). Helical Anchor Stirrer to promote mass movement and heat transfer. Integrated Discharge Etruder which also supplements the miing process. Mastics and Sealants Pastes and Putties HMA s and Heavy Adhesives 54 2,650 Gallons Vacuum or Pressurized UL Listed Control Systems and Hazardous Area Constructed in Stainless Steel and / or special alloys Batchmaster Model VGM Vertical Glandless Miing Machine Developed to rapidly reduce granular or chipped materials into solutions utilising the unique fluid wedge miing principle. Reduced production times and increased product Quality. AlthoughBottom Driven, the Batchmaster s unique dry well feature guarantees zero leakage. Developed for the solvent and water based adhesive industry, the Batchmaster has been successfully deployed in other market sectors such as Varnishes, Bituminous Solutions, Heavy Paints etc. Batch turndown to 10% of the maimum working volume. Up to 50% reduction in input power compared to conventional mier dispersers. Adhesives and Sealants Inks, Colloids and Mill Base Paints Ceramic Tile Adhesive Plastisols and Resins 54 2,650 Gallons Vacuum or Pressurised UL Listed Control Systems and Hazardous Area Constructed in Stainless Steel and / or Special alloys 5

6 Miing Machines Dispersers & Emulsifiers Batchranger Model FHDD and FDD The Batchranger rotor stator disperser utilizes Fillworth s unique Fluid Wedge Shear Principle. The combination of an enclosed shear grid / stator and high pressure impeller have helped to reduce product mill passes up to 75%. Reduced production times and increased product Quality. A proven reduction in input power compared to conventional HSD dispersers. Available as a standalone hoist mounted Disperser or may be integrated into a Batch production machine aided by a slow speed helical anchor stirrer. Paints and Inks Foods and Beverages Resins and Adhesives 54 2,650 Gallons Vacuum or Pressurized UL Listed Control Systems and Hazardous Area Constructed in Stainless Steel and / or Special alloys Batchstar Model FMD, HSD & FSRD Available as a fied vessel machine, models FMD and HSD are a combination mier incorporating both the High Speed Disperser and the Helical Anchor Stirrer. May be upgraded with the addition of a second High Speed Disperser or incorporator resulting in a triple action miing system. An advance in the paint and coatings industry, the FSRD (Self Raising Disc) has been developed to replace the costly hydraulic lift system in batch machines. Using internal radial fluid force, the high shear disc moves up and down the rotating shaft without a need for comple gland and bellows arrangements. Paints and Surface Coatings Food, Cosmetics and Healthcare PVA s, Varnishes and Plastisols 54 2,650 Gallons Vacuum or Pressurized UL Listed Control Systems and Hazardous Area Constructed in Stainless Steel and / or Special alloys 6

7 Miing Machines Miing and Dispersion Batchchanger Model EMD, FMD and HSD (With optional Pan Pressout Unit) Specifically designed to offer batch fleibility. One machine can process multiple batch vessels or change pans. The Batchchanger range comprises three basic models. The HSD model is particularly suited to low viscosity dispersions. The midrange FMD for medium viscosity compounds requiring more sophisticated miing systems. The top range EMD with full Planetary miing action for high viscosity pastes and nonflowables. The FMD and EMD range can be configured for use with multiple miing tools for high viscosity pastes, multiphase miing and contacting, dispersion or emulsification. Tools may be combined to suit any particular application. Most Low to High Viscosity Products. 54 2,650 Gallons Vacuum or Pressurized UL Listed Control Systems and Hazardous Area Constructed in Stainless Steel and / or Special alloys Food and Pharmaceutical (Hygienic) Developed to process a wide range of media and products from low viscosity medicines, aqueous solutions and consumable sauces to high viscosity gels, pastes and dough. Available as single batch miing machines, fleible change pan systems or inline, dynamic processing. All of Fillworth s hygienic miing machines are configured for full CIP integration. Machines for processing solids, liquids, gas, or any combination of phase miing. A wide range of miing techniques are offered as single or multiple tool miing systems: dispersion, emulsification, multiphase miing and blending are eamples of some of the challenges undertaken. Machines are constructed throughout in 316L stainless steel. For etreme applications eotic alloys may be used for specific machine elements. Full Validation and Certification, IQOQPQ is available for all Fillworth Systems. 7

8 Miing Machines Powder and Pigment Blenders Powder Blending Developed to process a wide range of granular material from light particle aerosols to heavy pigments and cementateous products. Intensifier Mier / Dispersers for highly fluidised, fine particle macromiing. Plough Miers for Diffusive Solids Miing. Cutters, Intensifiers and Dispersers are available for agglomerate particles and powders. Ribbon Blenders for convective solids miing and blending. Fillworth can also offer powder and solids handling systems to complement any dry blending or miing operation. Most Solid granular Products and Powders. 54 1,320 Gallons Vacuum or Pressurized UL Listed Control Systems and Hazardous Area Constructed in Stainless Steel, Carbon Steel and / or Special alloys Laboratory Equipment Laboratory Equipment Covers the full Fillworth equipment range. Eplosionproof versions available. Sizes from lab scale to development pilot plant to production units. Fully serviced modular construction available. 8

9 Miing Equipment for the Food and Beverage Industries Food and Beverage Designed and developed to process a wide range of foods stuffs and associated media, from low viscosity drinks, aqueous solutions and sauces to high viscosity gels, pastes and dough. Available as single batch miing machines, fleible change pan systems or inline processing. Vessels and Kettles can be designed for heating, cooling and vacuum applications. All of Fillworth s food miing machines are configured for full CIP integration. Machines for processing solids, liquids, gas, or any combination of phase miing are available. Machines are constructed throughout in 316L stainless steel. Fillworth Miing Machines can be supplied as fully assembled pilot or production skid modules and comprise integrated vacuum, raw material charging and CIP facilities with fully automated, PLC based control systems. Miing systems are complemented by a comprehensive range of processing equipment including liquid and solids transfer, heating / cooling systems, vacuum deaeration and pressure systems. Fillworth can also offer liquid filling systems to complement our comprehensive range of miing equipment. A wide range of miing techniques are offered as single or multiple tool miing systems; dispersion, emulsification, multiphase miing and blending are an eample of some of the challenges undertaken. 9

10 Turnkey Process Plant Fillworth are one of the leading suppliers of Process Plant and Miing Equipment. Fillworth have etensive eperience and knowledge of Miing Systems, Heating Systems, Pipework, Structural Steelwork, Pumped Systems, and many aspects of Solids handling. Our philosophy is to provide clients with an unparalleled service, ensuring that design, planning, construction and cost objectives are met, in whatever market sector or project is been undertaken. Key Services for Pharmaceutical, Food, Chemical and Coatings Industries Front end feasibility studies Design consultancy in process engineering Process investigation Process Engineering Fillworth offer a diverse range of process engineering services. Detailed engineering design Project management and control Procurement services Construction management IQ, OQ and PQ validation Hazard analysis Designs for hazardous areas 10

11 1300 Northwestern Avenue, Gurnee IL Phone: (800) Fa: (847) Web: Fillworth U.S. Distributor