MILLING. Stellram tooling systems for all your milling requirements.

Transcription

1 MILLING Stellam tooling systems fo all you milling equiements.

2 MILLING All Stellam s poducts ae suppoted by a highly technical sales team backed by an extensive custome cae policy. Please contact us fo additional infomation on any of the poducts illustated in this catalog o any othe pat of Stellam s compehensive tooling pogam. TOLL FREE CUSTOMER SERVICE UNITED STATES TEL: FAX: CANADA TEL: (800) FAX: (800) MEXICO TEL: FAX: Stellam s mission is to be you pefeed choice fo inceased poductivity by continually impoving the quality of ou woldwide poducts, sevice and technology. The tools in this catalog eflect that commitment. Ou standad milling tools ae available in inch up to 16. Designs include those specifically developed fo machining high tempeatue alloys, copy milling tools and ball nose pocupines, tools with 45 and 90 appoach angles, octagonal milling insets, plunging face mills, and adjustable width side and face milling cuttes. All of ou cuttes ae complemented by unique inset gades and geometies. Make Stellam you pefeed choice in milling cuttes.

3 THE ADVANTAGES 1. Complete ange of cuttes to 16" fo oughing and finishing 2. Stellam global technical suppot and distibution 3. Complete ange of new technology cabide insets fo impoved tool life 4. Machine a boad ange of mateials: feous, non-feous, stainless and high tempeatue alloys 5. Easy, accuate and epeatable setups 6. Though-tool coolant distibution fo impoved chip evacuation and highe feedates 1

4 CONTENTS APPLICATION SURVEY INDEX STAR GUIDE END MILL & FACE MILL INTRO VA 09 SERIES VA 10 SERIES VA 12 SERIES VA 16 SERIES VAF 09 SERIES VOD 04 SERIES VOD 06 SERIES VS 09 SERIES VS 12 SERIES VSE 09 SERIES VSE 12 SERIES HSM SERIES VSE 09 SERIES VSE 12 SERIES VXD 09 SERIES VXD 12 SERIES FACE MILLS & CARTRIDGES INTRO , 8010, 8100 V SERIES CUTTER BODIES _0 VA 90_16 FACE MILLS _0 VOD 45_04 FACE MILLS _0 VOD 45_06 FACE MILLS _0 VR 00_16 FACE MILLS _0 VS 45_12 FACE MILLS _0 VSE 45_09 FACE MILLS _0 VSE 45_12 FACE MILLS SURFACE FINISHING MOUNTING /ADJUSTMENTS

5 CONTENTS continued DISC CUTTER & CARTRIDGE INTRO SERIES CUTTER BODIES VM 04_R SERIES DISC CUTTERS VM 06_R SERIES DISC CUTTERS VM 08_R SERIES DISC CUTTERS VM 11_R SERIES DISC CUTTERS VM 04_L SERIES DISC CUTTERS VM 06_L SERIES DISC CUTTERS VM 08_L SERIES DISC CUTTERS VM 11_L SERIES DISC CUTTERS VM 04_N SERIES DISC CUTTERS VM 06_N SERIES DISC CUTTERS VM 08_N SERIES DISC CUTTERS VM 11_N SERIES DISC CUTTERS MOUNTING /ADJUSTMENTS LONG EDGE CUTTER INTRO VA 12 SERIES VA 16 SERIES CONTOUR MILLING CUTTER INTRO V.375 SERIES V.500 SERIES V.625 SERIES V.750 SERIES V 1.00 SERIES VX 0.75 SERIES VX 1.00 SERIES VX 1.25 SERIES VX 1.50 SERIES VX 2.00 SERIES VS 06 SERIES VS 09 SERIES

6 CONTENTS continued 5515 VS 12 SERIES VR 06 SERIES VR 08 SERIES VR 10 SERIES VR 12 SERIES VRD 16 SERIES VRD 07 SERIES VRD 10 SERIES VRD 12 SERIES VRD 16 SERIES VRD 12 SERIES VRD 16 SERIES PROFILING & POCKETING CUTTER INTRO VZ VZ VZ VZD VZP PLUNGING CUTTER INTRO VS VS MODULAR TOOLING INTRO MODULAR HEADS MODULAR SHANKS THREAD MILLING INTRO TECHNICAL INFORMATION THREAD MILLING SOFTWARE SOLID CARBIDE THREAD MILLING SOLID CARBIDE CUTTERS INDEXABLE THREAD MILLING

7 CONTENTS continued TMX..6 CUTTERS TMX..14 CUTTERS TMX..21 CUTTERS TMX..30 CUTTERS TMX..40 CUTTERS TECHNICAL DATA ISO DESIGNATION INSERT GRADES INSERT GEOMETRIES MILLING INSERTS A STYLE H STYLE M STYLE O STYLE R STYLE S STYLE T STYLE X STYLE Z STYLE THREAD MILLING INSERTS TM 6 STYLE TM 14 STYLE TM 21 STYLE TM 30 STYLE TM 40 STYLE EXPANDED CUTTING CONDITIONS MATERIAL CROSS REFERENCE CHART..234 GRADE CLASSIFICATION

8 APPLICATION INDEX END / FACE MILLING 7690VA 7690VAF 7745VOD 7745VS 7745VSE Cutting Dia. Range in. PAGE 14 Cutting Dia. Range in. PAGE 22 Cutting Dia. Range 1-6 in. PAGE 24 Cutting Dia. Range in. PAGE 28 Cutting Dia. Range in. PAGE 32 HSM 7790VSE 7792VXD 8000VA 8010VA Face Milling Cutting Dia. Range 2-8 in. PAGE 36 Cutting Dia. Range 1-5 in. PAGE 40 Cutting Dia. Range 1-3 in. PAGE 42 Cutting Dia. Range 4-16 in. PAGE 52 Cutting Dia. Range 4-9 in. PAGE 52 End Milling 8000VOD 8010VOD 8100VOD 8000VR 8010VR Radius/ End Milling Cutting Dia. Range 4-16 in. PAGE 54 Cutting Dia. Range 4-8 in. PAGE 54 Cutting Dia. Range 5-16 in. PAGE 54 Cutting Dia. Range 4-16 in. PAGE 58 Cutting Dia. Range 4-8 in. PAGE VR 8000VS 8100VS 8000VSE 8010VSE Cutting Dia. Range 5-16 in. PAGE 58 Cutting Dia. Range 4-16 in. PAGE 60 Cutting Dia. Range 5-16 in. PAGE 60 Cutting Dia. Range 4-16 in. PAGE 62 Cutting Dia. Range 4-8 in. PAGE 62 6

9 END / FACE MILLING (continued) 8100VSE Cutting Dia. Range 5-16 in. PAGE 62 SIDE MILLING 5315VA 7690VA Side Milling Cutting Dia. Range 1-3 in. PAGE 102 Cutting Dia. Range in. PAGE 14 CHAMFERING 7745VS HSM 7745VSE Chamfeing Cutting Dia. Range in. PAGE 28 Cutting Dia. Range 2-8 in. PAGE 36 Cutting Dia. Range in. PAGE 32 SLOTTING 5182VZ 5500V 5505VX 5510VS 5515VS Cutting Dia. Range in. PAGE 158 Cutting Dia. Range in. PAGE 108 Cutting Dia. Range in. PAGE 118 Cutting Dia. Range in. PAGE 128 Cutting Dia. Range in. PAGE 132 Slot Cutting 7

10 APPLICATION INDEX SLOTTING (continued) 5702VZ 5315VA 7200VM 7690VA 7700VR Slot Cutting Cutting Dia. Range in. PAGE 164 Cutting Dia. Range 1-3 in. PAGE 102 Cutting Dia. Range in. Width Range in. PAGE 72 Cutting Dia. Range in. PAGE 14 Cutting Dia. Range in. PAGE VRD 7702VRD 7792VXD Cutting Dia. Range 2-6 in. PAGE 142 Cutting Dia. Range in. PAGE 144 Cutting Dia. Range 1-3 in. PAGE 42 CONTOUR MILLING 5182VZ 5500V 5500V Modula Head 5505VX 5510VS Contou Milling Cutting Dia. Range in. PAGE 158 Cutting Dia. Range in. PAGE 108 Cutting Dia. Range in. PAGE 178 Cutting Dia. Range in. PAGE 118 Cutting Dia. Range in. PAGE VS 5702VZ 7700VR 7701VRD 7702VRD Cutting Dia. Range in. PAGE 132 Cutting Dia. Range in. PAGE 164 Cutting Dia. Range in. PAGE 134 Cutting Dia. Range 2-6 in. PAGE 142 Cutting Dia. Range in. PAGE 144 8

11 CONTOUR MILLING (continued) VRD Cutting Dia. Range in. PAGE 144 Cutting Dia. Range in. PAGE 152 PROFILE / POCKETING 5182VZ 5702VZ Pofile & Pocketing Cutting Dia. Range in. PAGE 158 Cutting Dia. Range in. PAGE 164 PLUNGING 7791VS 7791VS Modula Head 7792VXD Plunging Cutting Dia. Range in. PAGE 172 Cutting Dia. Range in. PAGE 179 Cutting Dia. Range 1-3 in. PAGE 42 THREAD MILLING Solid Cabide / Indexable TMSCN TMSCEN TMX TMX TMX Thead Milling Solid Cabide Paallel Solid Cabide Paallel and Tapeed Indexable Single and Twin Pocket Fou Pocket PAGE 188 PAGE 189 PAGE 192 PAGE 194 PAGE 198 9

12 STAR GUIDE TM fo Milling Insets Intoducing the Stellam Sta Guide which will enable you to select you insets in 3 easy steps. Simply follow the appopiate sta point based on the selected mateial. 85 Insets fo 7690 VA 12 d 1st Choice 1 Sta point will indicate the ecommended inset fo each mateial. Stellam s Sta Guide enables you to find the ight inset fo you machining equiements. Select Mateial. Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min ADKT12T3PDER-45 MP91M Facet ADKT12T3PDER-45 SC Facet ADKT12T3PDER-45 SP Facet ADKT12T3PDER-45 X Facet ADGT12T3PDFR-721 GH Facet ADHT12T308ER-46 SP ADHT12T308ER-46 X ADHT12T316ER-46 SP ADHT12T316ER-46 X ADHT12T320ER-46 SP ADHT12T320ER-46 X ADHT12T324ER-46 SP ADHT12T324ER-46 X ADHT12T330ER-46 SP ADHT12T330ER-46 X ADHT12T332ER-46 SP ADHT12T332ER-46 X ADHT12T340ER-46 SP ADHT12T340ER-46 X ADHT12T3PDER-46 SP Facet ADHT12T3PDER-46 X Facet If inset adius is ove 0.063", the inset pocket on ou standad cuttes must be modified. ADKT 12T3_ -45 ADGT 12T3_ -721 ADHT 12T3_ -46 l s 2 Follow colo-coded sta point to inset section fo you application (oughing, semi-finishing o finishing). 3 Follow colo-coded sta point to cutting conditions fo you application. Application Roughing Semi-Finishing Finishing 3 Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S P M N H AD_12 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) fz (feed/tooth) ap (inch) Vc (feet/min) fz (feed/tooth) ap (inch) Vc (feet/min) fz (feed/tooth) ap (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) High Temp. Alloys Had Mateials 19 You now have the ight milling cutte, insets and cutting conditions fo you specific application. 10

13 Unalloyed Steel Machining Mateials 8 sta points epesent each main goup of machinable mateials. A segment has been given a colo to identify each mateial goup. Alloyed Steel P Stainless Steel M Cast Ions K N High Tempeatue Alloys S Had Mateials (52-56 HRC) H Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys P M N H Had Mateials 11

14 END MILLS / FACE MILLS Milling Cuttes All Stellam milling cuttes featue P-20 tool steel bodies. Though-tool coolant allows bette chip evacuation and highe feed ates. These vesatile tools ae used fo face milling, adius end milling, chamfeing, slotting, pocketing, contou milling and hole milling. 12

15 APPLICATIONS END MILLS / FACE MILLS Face Milling Face Milling Side Milling End Milling Radius/End Milling Chamfeing Slotting Slotting Pocketing 45 DEGREE CUTTERS Stellam offes a ange of 45 degee cuttes allowing the stongest pat of the inset to be intoduced to the wokpiece fist VS cuttes ae designed fo tool steels and cast ions. Exceptionally thick squae insets handle tough cutting conditions. The uppe edge of the inset does not sit against a pocket allowing fo ecessing opeations VSE cuttes ae designed fo stainless steels and high tempeatue alloys. Squae insets with a 15 degee cleaance ae used fo educing edge build-up in these tough mateials. These cuttes ae capable of face milling, chamfeing and outing VOD cuttes ae designed fo machining most mateials. Octagonal insets offe up to eight economical cutting edges. 90 DEGREE CUTTERS Stellam offes a numbe of 90 degee cuttes fo shoulde milling, face milling and slotting VA cuttes ae available in a wide vaiety of depth-of-cut vaiations. Insets ae available in 9mm, 10mm, 12mm and 16mm sizes. A wide vaiety of geometies and gades ae available fo all applications VAF cuttes ae the best choice fo high tempeatue alloys, such as nickel- and titanium-based alloys. Uniquely designed insets allow this cutte to poduce a tue 90 shoulde with up to a inch max. depth of cut VSE cuttes ae 90 degee cuttes fo shoulde milling, face milling and slotting. These cuttes use the same style insets as 7745VSE cuttes VS VOD HIGH FEED CUTTERS 7792 VXD high feed milling cuttes ae capable of high metal emoval in facing, plunging and slotting applications. The patented inset design offes bette pefomance than ound inset cuttes VA VXD 13

16 7690 VA 09 Milling Cutte 7690 VA 09 Weldon Shank Dimensions (inch) Spaes No. of EDP # Pat Numbe D L/H l 2 d 1 a Insets EDP# EDP# C7690VA09WA.375R F2505TP T C7690VA09WA.500R F2505TP T C7690VA09WA.625R F2505TP T C7690VA09WA.750R F2505TP T C7690VA09WA1.00R F2506TP T7 d VA 09 Shell Mill Fixation C7690VA09-A1.50R F2506TP T C7690VA09-A2.00R F2506TP T C7690VA09-A2.50R F2506TP T7 L I 2 90 D Weldon Shank d 1 H ± D VA 09 Technical Advice Milling Cutte Ode Example: C7690VA09WA1.00R Milling Inset Ode Example: ADET0903PDFR-441 GH1 Fo complete cutting conditions efe to page: 232 Shell Mill Fixation a Depth of Cut (a) 14

17 Insets fo 7690 VA 09 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min ADET0903PDER-44 MP91M Facet ADET0903PDER-44 PFZ Facet ADET0903PDFR-441 GH Facet ADKT0903PDER-43 MP91M Facet ADKT0903PDER-43 PFZ Facet ADKT0903PDER-43 X Facet ADKT0903PDER-43 SP Facet ADKT0903PDER-43 SC Facet ADKT090310ER-43 X ADET090310SR-42 MP91M ADET090310SR-42 X d ADET 09_ -44 ADET 09_ -441 ADKT 09_ -43 ADET 09_ -42 l 85 s Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S AD_09 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 15

18 7690 VA 10 Milling Cutte 7690 VA 10 Weldon Shank Dimensions (inch) Spaes No. of EDP # Pat Numbe D L/H l 2 d 1 a Insets EDP# EDP# C7690VA10WA.500R SN127T T C7690VA10WA.625R SN127T T C7690VA10WA.750R SN127T T C7690VA10WA1.00R SN127T T7 d 1 L 7690 VA 10 Technical Advice I 2 D 90 Milling Cutte Ode Example: C7690VA10WA.750R Milling Inset Ode Example: APKT1003PDRB-3M MP91M Fo complete cutting conditions efe to page: 232 Weldon Shank a Depth of Cut (a) 16

19 Insets fo 7690 VA 10 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min APKT1003PDRB-3M MP91M Facet APKT1003PDRJ-3M GH Facet d APKT 10_ -3M l 85 s APKT1003PDER-47 MP91M Facet APKT1003PDER-47 X Facet APKT1003PDER-47 SP Facet APKT 10_ -47 Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S AP_10 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 17

20 7690 VA 12 Milling Cutte L d 1 h VA 12 Weldon Shank Coase Pitch Dimensions (inch) Spaes No. of EDP # Pat Numbe D L/H l 2 d 1 a max. Insets EDP# EDP# C7690VA12WA.750Z02R F3007T T C7690VA12WA1.00Z02R F3007T T C7690VA12WA1.25Z03R F3007T T C7690VA12WA1.50Z04R F3007T T8 I VA 12 Weldon Shank Fine Pitch C7690VA12WA1.00Z03R F3007T T C7690VA12WA1.25Z04R F3007T T C7690VA12WA1.50Z05R F3007T T8 D Weldon Shank 7690 VA 12 Shell Mill Fixation Coase Pitch C7690VA12-A1.50Z04R F3007T T C7690VA12-A2.00Z05R F3007T T C7690VA12-A2.50Z06R F3007T T C7690VA12-A3.00Z07R F3007T T8 H ±0,15 (mm) d 1 H VA 12 Shell Mill Fixation Fine Pitch C7690VA12-A1.50Z05R F3007T T C7690VA12-A2.00Z06R F3007T T C7690VA12-A2.50Z08R F3007T T C7690VA12-A3.00Z09R F3007T T8 D 7690VA 12 Modula Head Max. D L M* d 1 a p max. Z RPM EDP # EDP # A7690VA12S.75R M , F3007T T A7690VA12S1.00R M , F3007T T A7690VA12S1.25R M , F3007T T8 Modula Shanks Anti-Vibation, Heavy Alloys see page 179 Shell Mill Fixation 7690 VA 12 Technical Advice Modula Head Milling Cutte ode example: C7690VA12-A1.50Z05R Milling Inset ode example: ADKT12T3PDER-45 SP6564 a Depth of Cut (a) 18

21 85 Insets fo 7690 VA 12 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min ADKT12T3PDER-45 MP91M Facet ADKT12T3PDER-45 SC Facet ADKT12T3PDER-45 SP Facet ADKT12T3PDER-45 X Facet ADGT12T3PDFR-721 GH Facet ADHT12T308ER-46 SP ADHT12T308ER-46 X ADHT12T316ER-46 SP ADHT12T316ER-46 X ADHT12T320ER-46 SP ADHT12T320ER-46 X ADHT12T324ER-46 SP ADHT12T324ER-46 X ADHT12T330ER-46 SP ADHT12T330ER-46 X ADHT12T332ER-46 SP ADHT12T332ER-46 X ADHT12T340ER-46 SP ADHT12T340ER-46 X ADHT12T3PDER-46 SP Facet ADHT12T3PDER-46 X Facet If inset adius is ove 0.063", the inset pocket on ou standad cuttes must be modified. d ADKT 12T3_ -45 ADGT 12T3_ -721 ADHT 12T3_ -46 l s AD_12 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) f z (feed/tooth) a p (inch) V c (feet/min) f z (feed/tooth) a p (inch) V c (feet/min) f z (feed/tooth) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys P M N H Had Mateials 19

22 Milling 7690 VA 16 Cutte 7690 VA 16 Weldon Shank Dimensions (inch) Spaes No. of EDP # Pat Numbe D L/H l 2 d 1 a Insets EDP# EDP# C7690VA16WA.750R D4008T T C7690VA16WA1.00R D4008T T C7690VA16WA1.25R D4010T T C7690VA16WA1.50R D4010T T15 d VA 16 Shell Mill Fixation C7690VA16-A2.00R D4010T T C7690VA16-A2.50R D4010T T C7690VA16-A3.00R D4010T T C7690VA16-A4.00R D4010T T C7690VA16-A5.00R D4010T T15 L I 2 90 D 7690 VA 16 Technical Advice Weldon Shank d 1 Milling Cutte Ode Example: C7690VA16WA.750R Milling Inset Ode Example: APHT1604PDTR-42 PFZ Fo complete cutting conditions efe to page: 232 When using insets with a adius lage than 0.08 in., the cutte body has to be modified. H ± D Shell Mill Fixation AP_16 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Alloyed Steels Stainless Steels Depth of Cut (a) a Cast Ions Aluminum & Alloys High Temp. Alloys Had Steels (52-56 HRC) hm = aveage chip thickness

23 Insets fo 7690 VA 16 d 85 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min APEX1604PDER-701 PFZ Facet APEX1604PDFR-701 SFZ Facet APEX1604PDFR-701 GH Facet APFW1604PDER MP91M Facet APFW1604PDTR X Facet APFW1604PDTR GH Facet APFW1604PDTR CN Facet APFW1604PDTR SF Facet APFW1604PDTR SFZ Facet APFW1604PDTR SC Facet APHT1604PDER SFZ Facet APHT1604PDFR GH Facet APHT1604PDTR-42 MP91M Facet APHT1604PDTR-42 PFZ Facet APHT1604PDTR-42 X Facet APHT1604PDTR-42 SP Facet APHT160408ER-46 SP APHT160408ER-46 X APHT160416ER-46 SP APHT160416ER-46 X APHT160424ER-46 SP APHT160424ER-46 X APHT160432ER-46 SP APHT160432ER-46 X APHT160440ER-46 SP APHT160440ER-46 X APHT160450ER-46 SP APHT160450ER-46 X APHT160464ER-46 SP APHT160464ER-46 X APKT1604PDRB-3M MP91M Facet APKT1604PDER-43 MP91M Facet APKT1604PDER-43 PFZ Facet APKT1604PDER-43 X Facet APKT1604PDER-43 SP Facet APKT1604PDER-43 SC Facet APET160402TR-42 PFZ APET160408TR-42 PFZ APET160410TR-42 PFZ APET160415TR-42 PFZ APET160420TR-42 PFZ APET160425TR-42 X APET160430TR-42 PFZ APET160440TR-42 MP91M APET160440TR-42 PFZ APET160440TR-42 X APET160460TR-42 PFZ APHW160440TR X APEX 16_ -701 APFW 16_ APHT 16_ APHT 16_ -42 APHT 16_ -46 APKT 16_ -3M APKT 16_ -43 APET 16_ -42 APHW 16_ l s APKT160408E-2C MP91M APKT160408E-2C PFZ APMT160412B-2C MP91M APMT160416B-2C MP91M APMT160424B-2C MP91M APMT160432B-2C MP91M APMT160440B-2C MP91M APMT160448B-2C MP91M APMT160464B-2C MP91M APKT 16_ -2C APMT 16_ -2C Sta Guide Key to Recommended Tools Mateial Designations P P Unalloyed Steels M M Stainless Steels K N Cast Ions S H High Temp. Alloys Had Mateials 21

24 Milling 7690 VAF 09 Cutte 7690 VAF 09 Shell Mill Fixation Dimensions (inch) Spaes No. of EDP # Pat Numbe D H d 1 a Insets EDP# EDP# * C7690VAF09-A1.25R F2506TP T7 * C7690VAF09-A1.50R F2506TP T7 * * C7690VAF09-A2.00R F2506TP T7 * C7690VAF09-A2.50R F2506TP T7 * C7690VAF09-A3.00R F2506TP T7 * Above milling cuttes ae consideed as non-stock items and may equie up to 6 weeks delivey d 1 H ±0.006 D VAF 09 Technical Advice Milling Cutte Ode Example: C7690VAF09-A1.50R Milling Inset Ode Example: AOHW0903PFTR-J PFZ Fo complete cutting conditions efe to page: 232 When using insets with a adius lage than in., the cutte body has to be modified. Shell Mill Fixation R a Depth of Cut (a) 22

25 Insets fo 7690 VAF 09 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min AOHW0903PFFR-J SFZ Facet AOHW0903PFTR-J PFZ Facet AOHW0903PFTR-J X Facet AOHW0903PFTR-J MP91M Facet AOHW0903PFTR-J SP Facet AOHW090302ER-J PFZ AOHW090302ER-J SFZ AOHW090302FR-J SP AOHW090304ER-J MP91M AOHW090304ER-J PFZ AOHW090304ER-J SFZ AOHW090308ER-J MP91M AOHW090308ER-J PFZ AOHW090310ER-J PFZ AOHW090312ER-J PFZ AOHW090320ER-J PFZ AOHW090324ER-J PFZ AOHW090330ER-J PFZ d AOHW 09_ -J AOHW 09_ -J l 85 s Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S AO_09 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 23

26 7745 VOD 04 Milling Cutte 7745 VOD 04 Weldon Shank Dimensions (inch) Spaes No. of EDP # Pat Numbe D L/H l 2 d 1 a 1 max. a Insets EDP# EDP# C7745VOD04WA1.00R F4011T T C7745VOD04WA1.25R F4011T T C7745VOD04WA1.50R F4011T T20 L l 2 d VOD 04 Shell Mill Fixation C7745VOD04-A1.50R F4011T T C7745VOD04-A2.00R F4011T T C7745VOD04-A2.00Z06R F4011T T C7745VOD04-A2.50R F4011T T C7745VOD04-A2.50Z07R F4011T T C7745VOD04-A3.00R F4011T T C7745VOD04-A3.00Z09R F4011T T C7745VOD04-A4.00R F4011T T C7745VOD04-A4.00Z11R F4011T T C7745VOD04-A5.00R F4011T T C7745VOD04-A5.00Z12R F4011T T C7745VOD R F4011T T C7745VOD Z15R F4011T T20 D VOD 04 Technical Advice Weldon Shank Milling Cutte Ode Example: C7745VOD04WA1.25R Milling Inset Ode Example: ODMT0404APEN-41 MP91M Fo complete cutting conditions efe to page: 232 d 1 h 7 H ± 0.006" 87 Feedate compensation: Fo 45 cutting, divide the hm value by the sine of the appoach angle (the sine of 45 = 0.707) Nominal Diamete Ø Da 42 ie: hm o 0.004" = in. pogammed feed ate Cicula Ramp Milling Method Maximum Depth of Cut pe Revolution = in. Shell Mill Fixation Depth of Cut (a) a 1 max. a 24 Hole Ø Diamete Nominal Diamete Ø Da Max Ramp Angle Milling with Cicula Intepolation Milling Cutte Hole Ø Diamete Nominal Diamete D D Ramp Diamete Ø Da min. max. Angle Ø 1.00 Ø 1.31 Ø 1.96 Ø Ø 1.25 Ø 1.56 Ø 2.46 Ø Ø 1.50 Ø 1.81 Ø 2.96 Ø Ø 2.00 Ø 2.31 Ø 3.96 Ø Ø 2.50 Ø 2.81 Ø 4.96 Ø Ø 3.00 Ø 3.31 Ø 5.96 Ø Ø 4.00 Ø 4.31 Ø 7.96 Ø Ø 5.00 Ø 5.31 Ø 9.96 Ø Ø 6.00 Ø 6.31 Ø Ø

27 Insets fo 7745 VOD 04 d 135 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min ODET0404APEN-44 MP91M Facet ODET0404APEN-44 X Facet ODET0404APEN-44 SP Facet ODET0404APFN-441 GH Facet ODEW0404APTR-RA SC Facet ODMT0404APEN-41 MP91M Facet ODMT0404APEN-41 X Facet ODMT0404APEN-41 SP Facet ODMT040408EN-41 MP91M ODMT040408EN-41 X ODMT040408EN-41 SP ODMT040408EN-411 MP91M l ODET 04_ -44 ODET 04_ -441 ODEW 04_ -RA ODMT 04_ -41 ODMT 04_ -41 ODMT 04_ -411 s ODMW040408SN MP91M ODMW040408SN PFZ ODMW040408SN SF ODMW040408SN X ODMW040408SN X ODMW040408SN SP ODMW040408SN SC See linea amp milling method on page 27. ODMW 04_ -SN Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S OD_04 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 25

28 7745 VOD 06 Milling Cutte 7745 VOD 06 Shell Mill Fixation Fine Pitch Dimensions (inch) Spaes No. of EDP # Pat Numbe D H d 1 a 1 max. a Insets EDP# EDP# C7745VOD06-A3.00Z07R F4011T T C7745VOD06-A4.00Z09R F4011T T C7745VOD06-A5.00Z11R F4011T T C7745VOD Z13R F4011T T VOD 06 Shell Mill Fixation Coase Pitch C7745VOD06-A2.00R F4011T T C7745VOD06-A2.50R F4011T T C7745VOD06-A3.00R F4011T T C7745VOD06-A4.00R F4011T T C7745VOD06-A5.00R F4011T T C7745VOD R F4011T T20 Milling cutte with coolant though Ø 6 in VOD 06 Technical Advice Milling Cutte Ode Example: C7745VOD06-A2.00R Milling Inset Ode Example: ODET0605APEN-44 MP91M Fo complete cutting conditions efe to page: 232 d 1 h 7 H ± 0.006" 87 Feedate compensation: Fo 45 cutting, divide the hm value by the sine of the appoach angle (the sine of 45 = 0.707) Nominal Diamete Ø Da 42 ie: hm o 0.004" = in. pogammed feed ate Cicula Ramp Milling Method Maximum Depth of Cut pe Revolution = in. Shell Mill Fixation Depth of Cut (a) a 1 max. a 26 Hole Ø Diamete Nominal Diamete Ø Da Max Ramp Angle Milling with Cicula Intepolation Milling Cutte Hole Ø Diamete Nominal Diamete D D Ramp Diamete Ø Da min. max. Angle Ø 2.00 Ø 2.39 Ø 3.64 Ø Ø 2.50 Ø 2.89 Ø 4.94 Ø Ø 3.00 Ø 3.39 Ø 5.94 Ø Ø 4.00 Ø 4.39 Ø 7.94 Ø Ø 5.00 Ø 5.39 Ø 9.94 Ø Ø 6.00 Ø 6.39 Ø Ø

29 Insets fo 7745 VOD 06 d 135 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min ODET0605APEN-44 MP91M Facet ODET0605APEN-44 SP Facet ODET0605APEN-44 X Facet ODET0605APEN-44 SP Facet ODET0605APFN-441 GH Facet ODEW0605APTR-RA SC Facet ODMT0605APEN-41 MP91M Facet ODMT0605APEN-41 X Facet ODMT0605APEN-41 SP Facet ODMT0605APEN-41 SP Facet ODMW060512SN MP91M ODMW060512SN SF ODMW060512SN X ODMW060512SN SP ODMW060512SN SC ODMW060512TN MP91M ODMW060512TN SP ODMW060512TN X ODMW060512TN SP Linea Ramp Milling Method Lm = Maximum Ramp Distance Lm = ap 1 tan x E ODET 06_ -44 ODET 06_ -441 ODEW 06_ -RA ODMT 06_ -41 ODMW 06_ -SN ODMW 06_ -TN l s ap 1 max. = maximum depth = in. Nominal Diamete D Outside Diamete Da Ramp Angle = E Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S OD_06 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 27

30 7745 VS 09 Milling Cutte 7745 VS 09 Weldon Shank Dimensions (inch) Spaes No. of EDP # Pat Numbe D L l 2 d 1 a Insets EDP# EDP# C7745VS09WA.625R D4010T T C7745VS09WA.750R D4010T T C7745VS09WA1.00R D4010T T15 d 1 L I VS 09 Technical Advice 45 Milling Cutte Ode Example: C7745VS09WA.750R3.30 Milling Inset Ode Example: SCMT09T308EN -41 MP91M Fo complete cutting conditions efe to page: 232 D Weldon Shank Feedate compensation: Fo 45 cutting, divide the hm value by the sine of the appoach angle (the sine of 45 = 0.707) ie: hm o 0.004" = in. pogammed feed ate a Depth of Cut (a) 28

31 Insets fo 7745 VS 09 d Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min SCMT09T304T SF SCMT09T308E GH SCMT09T308E SF SCMT09T308T PFZ SCMT09T308T SF SCMT09T308T SFZ SCMT09T308T X SCMT09T308T SP SCMT 09_ l s SCMT09T308EN-41 MP91M SCMT09T308EN-41 PFZ SCMT09T308EN-41 X SCMT09T308EN-41 SP SCMW09T304E GH SCMW09T308E GH SCMT 09_ -41 SCMW 09_ Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S SC_09 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 29

32 7745 VS 12 Milling Cutte 7745 VS 12 Shell Mill Fixation Dimensions (inch) Spaes No. of EDP # Pat Numbe D H d 1 a Insets EDP# EDP# * C7745VS12-A1.50R D5013T T C7745VS12-A2.00R D5013T T20 * C7745VS12-A2.50R D5013T T C7745VS12-A3.00R D5013T T20 * C7745VS12-A4.00R D5013T T20 * C7745VS12-A5.00R D5013T T20 * Above milling cuttes ae consideed as non-stock items and may equie up to 6 weeks delivey d 1 H ± VS 12 Technical Advice D Milling Cutte Ode Example: C7745VS12-A3.00R Milling Inset Ode Example: SCMT12M512EN -41 MP91M Fo complete cutting conditions efe to page: 232 Shell Mill Fixation Feedate compensation: Fo 45 cutting, divide the hm value by the sine of the appoach angle (the sine of 45 = 0.707) ie: hm o 0.004" = in. pogammed feed ate a Depth of Cut (a) 30

33 Insets fo 7745 VS 12 d Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min SCCT12M5ACER MP91M Facet SCCT12M5ACTR SP Facet SCCT12M5ACTR GH Facet SCCT12M5ACTR SF Facet SCCT12M5ACTR SFZ Facet SCCT12M5ACTR X Facet SCHT12M5ACTN MP91M Facet SCHT12M5ACTN PFZ Facet SCHT12M5ACTN SP Facet SCHT12M5ACTN X Facet SCKT12M5ACSN-41 X Facet SCKT12M5ACSN-41 MP91M Facet SCKT12M5ACSN-41 PFZ Facet SCMT12M508E SF SCMT12M508E GH SCMT12M508E X SCMT12M508T PFZ SCMT12M512E SF SCMT12M512T GH SCMT12M512T MP91M SCMT12M512T PFZ SCMT12M512T SF SCMT12M512T SFZ SCMT12M512T X SCMT12M512T X SCMT12M512EN-41 MP91M SCMT12M512EN-41 PFZ SCMT12M512EN-41 X SCMT12M512EN-41 SP SCCT 12_ SCHT 12_ SCKT 12_ -41 SCMT 12_ SCMT 12_ -41 l s Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S SC_12 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 31

34 7745 VSE 09 Milling Cutte d VSE 09 Weldon Shank Dimensions (inch) Spaes Plunge No. of EDP # Pat Numbe D L/H l 2 d 1 a max. max. Insets EDP# EDP# C7745VSE09WA.625Z02R F3508T T C7745VSE09WA.750Z02R F3508T T C7745VSE09WA1.00Z03R F3510T T C7745VSE09WA1.25Z03R F3510T T C7745VSE09WA1.50Z04R F3510T T15 L I VSE 09 Shell Mill Fixation C7745VSE09-A1.25Z04R F3510T T C7745VSE09-A1.50Z05R F3510T T C7745VSE09-A2.00Z05R F3510T T C7745VSE09-A2.00Z06R F3510T T C7745VSE09-A2.50Z05R F3510T T C7745VSE09-A2.50Z07R F3510T T C7745VSE09-A3.00Z06R F3510T T C7745VSE09-A3.00Z09R F3510T T15 D Weldon Shank d 1 H ± VSE 09 Technical Advice D Milling Cutte Ode Example: C7745VSE09WA1.00Z03R Milling Inset Ode Example: SDHT09T3AEEN -421 MP91M Fo complete cutting conditions efe to page: 232 Shell Mill Fixation Feedate compensation: Fo 45 cutting, divide the hm value by the sine of the appoach angle (the sine of 45 = 0.707) ie: hm o 0.004" = in. pogammed feed ate a Depth of Cut (a) 32

35 Insets fo 7745 VSE 09 d Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min SDCT09T3AEEN SF Facet SDCT09T3AEEN SP Facet SDCT09T3AEFN GH Facet SDCW09T3AETN CN Facet SDCW09T3AETN SF Facet SDCW09T3AETN SFZ Facet SDCW09T3AETN X Facet SDCW09T3EEFR GH Facet SDEX09T3AEEN-701 PFZ Facet SDEX09T3AEFN-701 GH Facet SDEX09T3AEFN-701 SFZ Facet SDHT09T3AEEN-421 MP91M Facet SDHT09T3AEEN-421 PFZ Facet SDHT09T3AEEN-421 X Facet SDHT09T3AEEN-421 SP Facet SDHW09T3AETN MP91M Facet SDHW09T3AETN PFZ Facet SDHW09T3AETN X Facet SDHW09T3AETN SP Facet SDKT09T3AEEN-45 MP91M Facet SDKT09T3AEEN-45 X Facet SDKT09T3AEEN-45 SP Facet SDET09T308EN MP91M SDET09T308EN PFZ SDET09T308FN GH SDMT09T308EN-41 MP91M SDMT09T308EN-41 PFZ SDMT09T308EN-41 X SDMT09T308EN-41 SP SDMW09T308TN MP91M SDMW09T308TN SP SDMW09T308TN PFZ SDMW09T308TN X l SDCT 09_ SDCW 09_ SDEX 09_ -701 SDHT 09_ -421 SDHW 09_ SDKT 09_ -45 SDET 09_ SDMT 09_ -41 SDMW 09_ s Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S SD_09 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 33

36 7745 VSE 12 Milling Cutte 7745 VSE 12 Shell Mill Fixation Dimensions (inch) Spaes EDP # Pat Numbe D H d 1 a Plunge No. of max. Insets EDP# EDP# C7745VSE12-A2.00Z04R F4011T T C7745VSE12-A2.50Z05R F4011T T C7745VSE12-A3.00Z06R F4011T T C7745VSE12-A4.00Z07R F4011T T C7745VSE12-A5.00Z08R F4011T T VSE 12 Technical Advice Milling Cutte Ode Example: C7745VSE12-A2.00Z04R Milling Inset Ode Example: SDKT1204AEEN-45 X500 Fo complete cutting conditions efe to page: 232 d 1 H ± 0.006" D 45 Feedate compensation: Fo 45 cutting, divide the hm value by the sine of the appoach angle (the sine of 45 = 0.707) ie: hm o 0.004" = in. pogammed feed ate SD_12 Recommended Cutting Conditions Shell Mill Fixation Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Alloyed Steels Stainless Steels Depth of Cut (a) a Cast Ions Aluminum & Alloys High Temp. Alloys Had Steels (52-56 HRC) hm = aveage chip thickness

37 Insets fo 7745 VSE 12 d Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min SDCT1204AEEN SF Facet SDCT1204AEFN GH Facet SDCT 12_ l s SDCW1204AEEN MP91M Facet SDCW1204AETN GH Facet SDCW1204AETN CN Facet SDCW1204AETN SF Facet SDCW1204AETN SFZ Facet SDCW1204AETN X Facet SDCW 12_ SDEX1204AEEN-701 PFZ Facet SDEX1204AEFN-701 GH Facet SDEX1204AEFN-701 SFZ Facet SDHT1204AEEN-421 MP91M Facet SDHT1204AEEN-421 PFZ Facet SDHT1204AEEN-421 X Facet SDHT1204AEEN-421 SP Facet SDHT1204AETN-42 MP91M Facet SDHT1204AETN-42 PFZ Facet SDHT1204AETN-42 X Facet SDHT1204AETN-42 SP Facet SDHW1204AETN MP91M Facet SDHW1204AETN PFZ Facet SDHW1204AETN X Facet SDKT1204AEEN-45 MP91M Facet SDKT1204AEEN-45 X Facet SDKT1204AEEN-45 SP Facet SDMT120412EN-41 MP91M SDMT120412EN-41 PFZ SDMT120412EN-41 X SDMT120412EN-41 SP SDMW120412TN PFZ SDMW120412TN X SDEX 12_ -701 SDHT 12_ -421 SDHT 12_ -42 SDHW 12_ SDKT 12_ -45 SDMT 12_ -41 SDMW 12_ Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys P M N H Had Mateials 35

38 HSM L d 1 HSM Weldon Shank Dimensions (inch) No. of EDP # Pat Numbe D L/H l 1 d 1 d 2 a max. Insets HSM2E445W I 1 45 HSM R8 Shank HSM2E445R R D d 2 * * HSM Shell Mill Fixation HSM2E HSM3E HSM4E HSM5E HSM6E HSM8E Weldon Shank d 1 HSM Spaes Wedge Seat Wedge Scew Seat Scew Pat Numbe HSMW4 STC11 FSS42E SN120T EDP # * Above milling cuttes ae consideed as non-stock items and may equie up to 6 weeks delivey L I 1 45 D d 2 H ± 0.006" R8 Shank d 1 45 HSM Technical Advice Milling Cutte Ode Example: HSM2E445R8 Milling Inset Ode Example: SEKN1203AFEN MP91M Fo complete cutting conditions efe to page: 232 D Feedate compensation: Fo 45 cutting, divide the hm value by the sine of the appoach angle (the sine of 45 = 0.707) Shell Mill Fixation ie: hm o 0.004" = in. pogammed feed ate a Depth of Cut (a) 36

39 Insets fo HSM Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min SEKN1203AFEN MP91M Facet SEKN1203AFEN PFZ Facet SEKN1203AFEN SF Facet SEKN1203AFFN GH Facet d SEKN 12_ l s SEKR1203AFEN MP91M Facet SEKR1203AFEN PFZ Facet SEKR1203AFFN GH Facet SEKR1203AFTR SP Facet SEMN1203AFEN MP91M Facet SEKR 12_ SEMN 12_ SEMR1203AFEN MP91M Facet SEMR 12_ Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) hm = aveage chip thickness High Temp. Alloys P M N H Had Mateials 37

40 7790 VSE 09 Milling Cutte L d VSE 09 Weldon Shank Dimensions (inch) Spaes No. of EDP # Pat Numbe D L/H l 2 d 1 a max. Insets EDP# EDP# * C7790VSE09WA1.00Z02R F3508T T15 * C7790VSE09WA1.25Z03R F3508T T C7790VSE09WA1.50Z04R F3508T T15 * 7790 VSE 09 Shell Mill Fixation C7790VSE09-A1.50Z04R F3508T T C7790VSE09-A2.00Z05R F3508T T C7790VSE09-A2.50Z05R F3508T T C7790VSE09-A3.00Z06R F3508T T C7790VSE09-A4.00Z08R F3508T T C7790VSE09-A5.00Z09R F3508T T15 * * * Above milling cuttes ae consideed as non-stock items and may equie up to 6 weeks delivey I D Weldon Shank d 1 H ± D VSE 09 Technical Advice Milling Cutte Ode Example: C7790VSE09-A1.50Z04R Milling Inset Ode Example: SDMT09T308EN-41 PFZ Fo complete cutting conditions efe to page: 232 Shell Mill Fixation a Depth of Cut (a) 38

41 Insets fo 7790 VSE 09 d Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min SDET09T308EN MP91M SDET09T308EN PFZ SDET09T308FN GH SDMT09T308EN-41 MP91M SDMT09T308EN-41 PFZ SDMT09T308EN-41 X SDMT09T308EN-41 SP SDMW09T308TN MP91M SDMW09T308TN PFZ SDMW09T308TN X SDMW09T308TN SP SDET 09_ SDMT 09_ -41 SDMW 09_ l s Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S SD_09 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) hm = aveage chip thickness Key to Recommended Tools High Temp. Alloys P M N H Had Mateials 39

42 7790 VSE 12 Milling Cutte 7790 VSE 12 Shell Mill Fixation Dimensions (inch) Spaes No. of EDP # Pat Numbe D H d 1 a Insets EDP# EDP# C7790VSE12-A2.50Z05R F4011T T C7790VSE12-A3.00Z06R F4011T T C7790VSE12-A4.00Z08R F4011T T C7790VSE12-A5.00Z09R F4011T T20 d 1 H ± D VSE 12 Technical Advice Milling Cutte Ode Example: C7790VSE12-A4.00Z08R Milling Inset Ode Example: SDEW120412TN X500 Fo complete cutting conditions efe to page: 232 Shell Mill Fixation a Depth of Cut (a) 40

43 Insets fo 7790 VSE 12 d Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min SDMT120412EN-41 MP91M SDMT120412EN-41 PFZ SDMT120412EN-41 X SDMT120412EN-41 SP SDMW120412TN MP91M SDMW120412TN PFZ SDMW120412TN X SDMT 12_ -41 SDMW 12_ l s Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S SD_12 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 41

44 7792 VXD09 High Feed Milling Cutte 7792VXD Weldon Shank Dimensions (inch) a p Spaes EDP # Pat Numbe D L/H l 2 d 1 max. Z Inset EDP # EDP # C7792VXD09WA1.00Z2R XD F3508T T C7792VXD09WA1.25Z3R XD F3510T T VXD Shell Mill Fixation C7792VXD09-A1.50Z3R XD F3510T T C7792VXD09-A1.50Z4R XD F3510T T15 Weldon Shank 7792VXD Modula Head Dimensions (inch) a p Spaes EDP # Pat Numbe D L M d 1 max. Z Inset EDP # EDP # A7792VXD09S1.00Z2R M XD F3508T T A7792VXD09S1.25Z3R M XD F3510T T15 Modula Shanks Anti-Vibation, Heavy Alloys see page 179 Shell Mill Fixation 7792VXD Technical Advice Milling Cutte Ode Example: C7792VXD09-A1.50Z3R Milling Inset Ode Example: XDLW090408SR-D X400 Fo complete cutting conditions efe to page: 232 Maximum Ramping Angle Max Ramp Angle Max Ramp Angle Item Desciption A B C7792VXD09WA1.00Z2R C7792VXD09WA1.25Z3R C7792VXD09-A1.50Z3R C7792VXD09-A1.50Z4R A7792VXD09S1.00Z2R A7792VXD09S1.25Z3R Ramp angle A uses one outside cutting edge only. Ramp angle B uses two cutting edges (one outside and one inside edge). Modula Head A B a p Depth of Cut (ap) 42 A = max amp angle utilizing full face contact B = max amp angle utilizing full contact + intenal cone adius

45 Insets fo 7792 VXD 09 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s XDLW090408SR-D X XDLW090408SR-D SC XDLW090408SR-D X XDLT090408ER-D721 GH XDLT090408ER-D41 X XDLT090408ER-D41 SP XDLW XDLT Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S XD_09 Recommended Cutting Conditions Facing Slotting Plunging Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (SFM) f z (IPT) a e max (in) Vc (SFM) f z (IPT) a e max (in) Vc (SFM) f z (IPT) a e max (in) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 43

46 7792 VXD12 High Feed Milling Cutte 7792VXD Shell Mill Fixation Dimensions (inch) Spaes EDP # Pat Numbe D L M d 1 Z Inset EDP # EDP # C7792VXD12-A2.00Z3R XD D4012T T C7792VXD12-A2.00Z4R XD D4012T T C7792VXD12-A2.50Z4R XD D4012T T C7792VXD12-A2.50Z5R XD D4012T T C7792VXD12-A3.00Z5R XD D4012T T15 Shell Mill Fixation 7792VXD Technical Advice Milling Cutte Ode Example: C7792VXD12-A2.00Z3R Milling Inset Ode Example: XDLW120508SR-D X400 Fo complete cutting conditions efe to page: 232 Maximum Ramping Angle Max Ramp Angle Max Ramp Angle Item Desciption A B C7792VXD12-A2.00Z3R C7792VXD12-A2.00Z4R C7792VXD12-A2.50Z4R C7792VXD12-A2.50Z5R C7792VXD12-A3.00Z5R Ramp angle A uses one outside cutting edge only. Ramp angle B uses two cutting edges (one outside and one inside edge). A B a p Depth of Cut (ap) 44 A = max amp angle utilizing full face contact B = max amp angle utilizing full contact + intenal cone adius

47 Insets fo 7792 VXD 12 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s XDLW120508SR-D X XDLW120508SR-D SC XDLW120508SR-D X XDLT120508ER-D721 GH XDLT120508ER-D41 X XDLT120508ER-D41 SP XDLW XDLT Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S XD_12 Recommended Cutting Conditions Facing Slotting Plunging Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (SFM) f z (IPT) a e max (in) Vc (SFM) f z (IPT) a e max (in) Vc (SFM) f z (IPT) a e max (in) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 45

48 Application Advantages The advantages of face milling and poducing cavities with Stellam s high feed face mill ae numeous. The unique design of the inset, appoach angle and the cutte body ensue the cutting foces ae pedominantly diected in the axial diection. The example shown with a ound inset tool shows complex foces which esult in high levels of vibation and damage to the cutting edge. 7792VXD Cutting foces pedominantly axial Relationship between cutting edge and wok piece is at its most stable Results in high feed ates and consistent tool life Round Inset Tools Tangential foces act aound the adius Lead to vibation and damage of the cutting edge Lead to educed feed and lowe poductivity The 7792VXD machines with a constant volume of chip thoughout all aspects of poducing cavities and poduces a side wall that is close to pofile. Round inset tools have inceasing chip volume though the pocess. Cente cleaance Side wall 7792VXD Constant cutting section (chip volume) iespective of position in cavity Poducing a close to pofile side wall Nea-squae side walls possible Round inset Geate suface contact Inceased chip section fo side wall machining Vibation in cones Undulating side wall cusps CNC Pogam - Cone Radius Definition The use of common CAD / CAM systems equies a ound inset dimension to be known fo cavity machining. This is available with the Stellam 7792VXD cutte as shown below and in the efeence table. Inset Dimensions (inch) Designation R L XD** XD** l 46

49 Technical Infomation Tool definition, scallop height and step ove Tool definition (inch) Tool ø Inset size a e max Scallop height Step ove (inch) Tool The scallop height is calculated in elation to the step ove. Scallop Height Stepove Inset Wokpiece a e (Maximum) The maximum adial engagement is diectly in elation to inset cutting edge length. Fo inset type: XD 09 the a e, max is 0.236". Fo inset type: XD 12 the a e, max is 0.354". The cutting edge should not be in contact with the mateial face afte machining to maintain the cutting edge quality. Helical intepolation capacity fo C7792VXD poduct line cut fom a solid Helical intepolation Dia. min max (inch) Cutte dia. Hole min. Hole max Facing opeation maximum flat suface fo C7792VXD Max flat suface (inch) Cutte dia. Flat Flat 47

50 FACE MILLS / CARTRIDGE Cutte Bodies, Catidge / Face Mills All Stellam catidge facemills featue a patented design that maintains the accuacy of the catidge location even afte a cash. The unique clamping and adjusting scews wok in opposition to each othe to allow setting of each inset within in. 48

51 APPLICATIONS FACE MILLS / CARTRIDGE Face Milling Face Milling 8000 V CUTTERS WITH UNEQUAL PITCH The cuttes in the 8000 V seies ( 4 16 in.) with intechangeable catidges have a medium pitch and an unequal division of teeth. This design has been developed though extensive studies of thei vibation phenomena. They ae especially ecommended fo sufacing cast stuctues and all othe pats with dilled holes o thin walled sections, as well as fo squae shoulde face milling. Fo a given table feed, the medium pitch allows a lowe feed ate pe tooth which avoids the isks of damage to sides o ecesses of the machined pats. These ae quick-change catidges thanks to a heel, which comes up against a setting tack. The unout achieved is on the ode of in. If a geate degee of pecision is equied, they can easily be adjusted individually with a unout of in. In case of accidental shocks, the heel disengages automatically fom the tack and the tool body emains intact V CUTTERS WITH EQUAL PITCH Fo machining high tempeatue alloys, we have modified ou milling cuttes with catidges. Available in 4-8 in., the bodies of the 8010 V milling cuttes have the same chaacteistics as the bodies of the 8000 V and 8100 V, but the distibution of the teeth is egula. The numbe of teeth is equal to that of the 8000 V seies. The 8010 V is best used fo ough milling, semi-finishing and finishing of high tempeatue alloys. Pecautions At speeds above 240 ft./min., the diffeential pitch becomes essential to educe the possibility of vibation V CUTTERS WITH UNEQUAL PITCH The 8100 V seies of cuttes with intechangeable catidges ae coase pitch and ae available in 5-16 in. They ae poduced with diffeential pitched teeth based on analyses of thei vibation phenomena conducted by leading univesities. They complement pefectly the 8000 V seies medium pitch cuttes. Thee ae 2 positions fo wipe insets. The 8100 V seies milling cuttes ae paticulaly suitable fo the face milling of lage steel components o light mateials. With lage depths of cut, the educed numbe of teeth allows maximum exploitation of available machine powe, and avoids vibations encounteed with lage spindle ovehangs o when the machined suface stands a long distance above the machine table. The intechangeable catidges ae the same as those used in the 8000 V seies milling cuttes. Thei heel, which locates on a gound setting tack, allows fo quick mounting with an axial un-out toleance of in. But they can be individually adjusted if a tighte axial un-out toleance is equied, with a pecision of in. In case of accidental shock, the cutte body emains intact because the heel of the catidge is disengaged fom the setting tack V 8010 V 8100 V 49

52 8_0 V Cutte Bodies d 1 H ± V Unequal Pitch Dimensions (inch) Catidge Spaes D No. of Lbs. incl. EDP # Pat Numbe D ( 90 ) H d 1 Insets EDP# Catidges A8000V100RBODY A8000V125RBODY A8000V160RBODY A8000V200RBODY A8000V250RBODY A8000V315RBODY A8000V400RBODY V Equal Pitch A8010V100RBODY A8010V125RBODY A8010V160RBODY A8010V200RBODY *8100 V Unequal Pitch A8100V125RBODY A8100V160RBODY A8100V200RBODY A8100V250RBODY A8100V315RBODY A8100V400RBODY FS 00 Catidge Spaes EDP # Pat Numbe a inch ( 90 ) EDP # EDP # EDP # Inset FS00R D5013T T SPHX12M512-EN *The +1 and +2 unde the numbe of insets column epesent the numbe of wipe catidge locations. D Cutte Body 8_0 V Technical Advice Milling Cutte Body Ode Example: A8010V100RBODY 81 FS 00 Catidge 50

53 Mounting /Adjustments 8_0 V Cuttes Mounting & Attachment Dimensions Dimensions (inch) Ø Cutte D Fixation d 1 D 2 f f 1 d 2 d 3 d 4 d 5 b t D 2 f 1.25 d 4 d 2 d 1 d 5 d 3 b f 1 t Fixing onto Cutte Spindle Fo cutte Ø 4, 5 & 6 in. Fixing onto Nose Spindle 7/24 with Centeing Abo Spindle 7/24 No. 40 fo cutte Ø 6 in. Spindle 7/24 No. 50 fo cutte Ø 8 to 16 in. Spindle 7/24 No. 60 fo cutte Ø 12 to 16 in. 51

54 8_0 VA90_16 Face Mills 8000 VA90_ 16 Unequal Pitch - Assembled Body & Catidge Dimensions (inch) Spaes No. of EDP # Pat Numbe D H d 1 a Insets EDP# Catidge EDP# EDP# A8000VA90-100R VA90R D4010T T A8000VA90-125R VA90R D4010T T A8000VA90-160R VA90R D4010T T A8000VA90-200R VA90R D4010T T A8000VA90-250R VA90R D4010T T A8000VA90-315R VA90R D4010T T A8000VA90-400R VA90R D4010T T VA90_ 16 Equal Pitch - Assembled Body & Catidge A8010VA90-100R VA90R D4010T T A8010VA90-125R VA90R D4010T T A8010VA90-160R VA90R D4010T T A8010VA90-200R VA90R D4010T T15 8_0 VA90_ 16 Catidge Spaes EDP # Catidge Pat Numbe EDP# VA90R d 1 D H ± _0 VA90_ 16 Technical Advice Milling Cutte Ode Example: A8000VA90-125R16 Milling Inset Ode Example: APHT1604PDTR-42 PFZ Fo complete cutting conditions efe to page: 232 When using insets with a adius lage than 0.08 in., the catidge has to be modified. Cutte Body & Catidge AP_16 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Alloyed Steels Stainless Steels Cast Ions Aluminum & Alloys High Temp. Alloys Had Steels (52-56 HRC) a D Depth of Cut (a) hm = aveage chip thickness 52

55 Insets fo 8_0 VA90_ 16 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min APEX1604PDER-701 PFZ Facet APEX1604PDFR-701 SFZ Facet APEX1604PDFR-701 GH Facet APFW1604PDER MP91M Facet APFW1604PDTR X Facet APFW1604PDTR GH Facet APFW1604PDTR CN Facet APFW1604PDTR SF Facet APFW1604PDTR SFZ Facet APFW1604PDTR SC Facet APHT1604PDER SF Facet APHT1604PDER SFZ Facet APHT1604PDFR GH Facet APHT1604PDTR-42 MP91M Facet APHT1604PDTR-42 PFZ Facet APHT1604PDTR-42 X Facet APHT1604PDTR-42 SP Facet APHT160408ER-46 SP APHT160408ER-46 X APHT160416ER-46 SP APHT160416ER-46 X APHT160424ER-46 SP APHT160424ER-46 X APHT160432ER-46 SP APHT160432ER-46 X APHT160440ER-46 SP APHT160440ER-46 X APHT160450ER-46 SP APHT160450ER-46 X APHT160464ER-46 SP APHT160464ER-46 X APKT1604PDRB-3M MP91M Facet APKT1604PDER-43 MP91M Facet APKT1604PDER-43 PFZ Facet APKT1604PDER-43 X Facet APKT1604PDER-43 SP Facet APKT1604PDER-43 SC Facet APET160402TR-42 PFZ APET160408TR-42 PFZ APET160410TR-42 PFZ APET160415TR-42 PFZ APET160420TR-42 PFZ APET160425TR-42 MP91M APET160425TR-42 X APET160430TR-42 PFZ APET160440TR-42 MP91M APET160440TR-42 PFZ APET160440TR-42 X APET160460TR-42 PFZ APHW160440TR X d APEX 16_ -701 APFW 16_ APHT 16_ APHT 16_ -42 APHT 16_ -46 APKT 16_ -3M APKT 16_ -43 APET 16_ -42 APHW 16_ l 85 s APKT160408E-2C MP91M APKT160408E-2C PFZ APMT160412B-2C MP91M APMT160416B-2C MP91M APMT160424B-2C MP91M APMT160432B-2C MP91M APMT160440B-2C MP91M APMT160448B-2C MP91M APMT160464B-2C MP91M APKT 16_ -2C APMT 16_ -2C Sta Guide Key to Recommended Tools Mateial Designations P P Unalloyed Steels M M Stainless Steels K N Cast Ions S H High Temp. Alloys Had Mateials 53

56 8_0 VOD45_ 04 Face Mills 8000 VA90_ 16 Unequal Pitch - Assembled Body & Catidge Dimensions (inch) Spaes No. of EDP # Pat Numbe D H d 1 a a 1 Insets EDP# Catidge EDP# EDP# A8000VOD45-100R VOD45R F4011T T A8000VOD45-125R VOD45R F4011T T A8000VOD45-160R VOD45R F4011T T A8000VOD45-200R VOD45R F4011T T A8000VOD45-250R VOD45R F4011T T A8000VOD45-315R VOD45R F4011T T A8000VOD45-400R VOD45R F4011T T VOD45_ 04 Equal Pitch - Assembled Body & Catidge A8010VOD45-100R VOD45R F4011T T A8010VOD45-125R VOD45R F4011T T A8010VOD45-160R VOD45R F4011T T A8010VOD45-200R VOD45R F4011T T20 *8100 VOD45_ 04 Unequal Pitch - Assembled Body & Catidge A8100VOD45-125R VOD45R F4011T T A8100VOD45-160R VOD45R F4011T T A8100VOD45-200R VOD45R F4011T T A8100VOD45-250R VOD45R F4011T T A8100VOD45-315R VOD45R F4011T T A8100VOD45-400R VOD45R F4011T T20 8_0 VOD45_ 04 Catidge Spaes d 1 D H ± EDP # Catidge Pat Numbe EDP# VOD45R *The +1 and +2 unde the numbe of insets column epesent the numbe of wipe catidge locations. Wipe catidge can be found on page 50. 8_0 VOD45_ 04 Technical Advice Milling Cutte Ode Example: A8010VOD45-200R-04 Milling Inset Ode Example: ODET0404APEN-44 MP91M Fo complete cutting conditions efe to page: 232 Cutte Body & Catidge a 1 max a Feedate compensation: Fo 45 cutting, divide the hm value by the sine of the appoach angle (the sine of 45 = 0.707) ie: hm o = in. pogammed feed ate D Depth of Cut (a) 54

57 Insets fo 8_0 VOD45_ 04 d 135 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min ODET0404APEN-44 MP91M Facet ODET0404APEN-44 X Facet ODET0404APEN-44 SP Facet ODET0404APFN-441 GH Facet ODEW0404APTR-RA SC Facet ODMT0404APEN-41 MP91M Facet ODMT0404APEN-41 X Facet ODMT0404APEN-41 SP Facet ODMT040408EN-41 MP91M ODMT040408EN-41 X ODMT040408EN-41 SP ODMT040408EN-411 MP91M ODMW040408SN MP91M ODMW040408SN PFZ ODMW040408SN SF ODMW040408SN X ODMW040408SN X ODMW040408SN SP ODMW040408SN SC Linea Ramp Milling Method Lm = Maximum Ramp Distance Lm = ap 1 tan x E l ODET 04_ -44 ODET 04_ -441 ODEW 04_ -RA ODMT 04_ -41 ODMT 04_ -41 ODMT 04_ -411 ODMW 04_ -SN s ap 1 max. = maximum depth = in. Nominal Diamete D Ramp Angle = E Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S OD_04 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Outside Diamete Da Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 55

58 8_0 VOD45_ 06 Face Mills 8000 VOD45_ 06 Unequal Pitch - Assembled Body & Catidge Dimensions (inch) Spaes No. of EDP # Pat Numbe D H d 1 a a 1 Insets EDP# Catidge EDP# EDP# A8000VOD45-100R VOD45R F4011T T A8000VOD45-125R VOD45R F4011T T A8000VOD45-160R VOD45R F4011T T A8000VOD45-200R VOD45R F4011T T A8000VOD45-250R VOD45R F4011T T A8000VOD45-315R VOD45R F4011T T A8000VOD45-400R VOD45R F4011T T VOD45_ 06 Equal Pitch - Assembled Body & Catidge A8010VOD45-100R VOD45R F4011T T A8010VOD45-125R VOD45R F4011T T A8010VOD45-160R VOD45R F4011T T A8010VOD45-200R VOD45R F4011T T20 *8100 VOD45_ 06 Unequal Pitch - Assembled Body & Catidge A8100VOD45-125R VOD45R F4011T T A8100VOD45-160R VOD45R F4011T T A8100VOD45-200R VOD45R F4011T T A8100VOD45-250R VOD45R F4011T T A8100VOD45-315R VOD45R F4011T T A8100VOD45-400R VOD45R F4011T T20 8_0 VOD45_ 06 Catidge Spaes d 1 D H ± EDP # Catidge Pat Numbe EDP# VOD45R *The +1 and +2 unde the numbe of insets column epesent the numbe of wipe catidge locations. Wipe catidge can be found on page 50. 8_0 VOD45_ 06 Technical Advice Milling Cutte Ode Example: A8000VOD45-400R-06 Milling Inset Ode Example: ODMT0605APEN-41 MP91M Fo complete cutting conditions efe to page: 232 Cutte Body & Catidge a 1 max a Feedate compensation: Fo 45 cutting, divide the hm value by the sine of the appoach angle (the sine of 45 = 0.707) ie: hm o = in. pogammed feed ate D Depth of Cut (a) 56

59 Insets fo 8_0 VOD45_ 06 d 135 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min ODET0605APEN-44 MP91M Facet ODET0605APEN-44 SP Facet ODET0605APEN-44 X Facet ODET0605APEN-44 SP Facet ODET0605APFN-441 GH Facet ODEW0605APTR-RA SC Facet ODMT0605APEN-41 MP91M Facet ODMT0605APEN-41 X Facet ODMT0605APEN-41 SP Facet ODMT0605APEN-41 SP Facet ODMW060512SN MP91M ODMW060512SN SF ODMW060512SN X ODMW060512SN SP ODMW060512SN SC ODMW060512TN MP91M ODMW060512TN SP ODMW060512TN X ODMW060512TN SP ODET 06_ -44 ODET 06_ -441 ODEW 06_ -RA ODMT 06_ -41 ODMW 06_ -SN ODMW 06_ -TN l s Linea Ramp Milling Method Lm = Maximum Ramp Distance Lm = ap 1 tan x E ap 1 max. = maximum depth = in. Ramp Angle = E Nominal Diamete D Outside Diamete Da Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S OD_06 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 57

60 8_0 VR00_ 16 Face Mills 8000 VR00_ 16 Unequal Pitch - Assembled Body & Catidge Dimensions (inch) Spaes No. of EDP # Pat Numbe D H d 1 a Insets EDP# Catidge EDP# EDP# A8000VR00-100R VRP00R D5013T T A8000VR00-125R VRP00R D5013T T A8000VR00-160R VRP00R D5013T T A8000VR00-200R VRP00R D5013T T A8000VR00-250R VRP00R D5013T T A8000VR00-315R VRP00R D5013T T A8000VR00-400R VRP00R D5013T T VR00_ 16 Equal Pitch - Assembled Body & Catidge A8010VR00-100R VRP00R D5013T T A8010VR00-125R VRP00R D5013T T A8010VR00-160R VRP00R D5013T T A8010VR00-200R VRP00R D5013T T20 *8100 VR00_ 16 Unequal Pitch - Assembled Body & Catidge A8100VR00-125R VRP00R D5013T T A8100VR00-160R VRP00R D5013T T A8100VR00-200R VRP00R D5013T T A8100VR00-250R VRP00R D5013T T A8100VR00-315R VRP00R D5013T T A8100VR00-400R VRP00R D5013T T20 8_0 VOD45_ 06 Catidge Spaes d 1 D H ± 0.006" EDP # Catidge Pat Numbe EDP# VRP00R *The +1 and +2 unde the numbe of insets column epesent the numbe of wipe catidge locations. Wipe catidge can be found on page 50. 8_0 VR00_ 16 Technical Advice Milling Cutte Ode Example: A8000VR00-400R Milling Inset Ode Example: RPET1606M0E SFZ Fo complete cutting conditions efe to page: 232 Cutte Body & Catidge a D Depth of Cut (a) 58

61 Insets fo 8_0 VR00_ 16 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min RPET1606M0E SF RPET1606M0E SFZ RPET1606M0E X d RPET 16_ s RPHT1606M0E-421 PFZ RPHT1606M0E-421 X RPHT 16_ RPHT1606M0T X RPHT RPMT1606M0E-41 MP91M RPMT1606M0E-41 X RPMT 16_ -41 Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S RP_16 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 59

62 8_0 VS45_ 12 Face Mills 8000 VS45_ 12 Unequal Pitch - Assembled Body & Catidge Dimensions (inch) Spaes No. of EDP # Pat Numbe D H d 1 a Insets EDP# Catidge EDP# EDP# A8000VS45-100R VS45R D5013T T A8000VS45-125R VS45R D5013T T A8000VS45-160R VS45R D5013T T A8000VS45-200R VS45R D5013T T A8000VS45-250R VS45R D5013T T A8000VS45-315R VS45R D5013T T A8000VS45-400R VS45R D5013T T20 *8100 VS45_ 12 Unequal Pitch - Assembled Body & Catidge A8100VS45-125R VS45R D5013T T A8100VS45-160R VS45R D5013T T A8100VS45-200R VS45R D5013T T A8100VS45-250R VS45R D5013T T A8100VS45-315R VS45R D5013T T A8100VS45-400R VS45R D5013T T20 8_0 VS45_ 12 Catidge Spaes EDP # Catidge Pat Numbe EDP# VS45R d 1 *The +1 and +2 unde the numbe of insets column epesent the numbe of wipe catidge locations. Wipe catidge can be found on page 50. H ± 0.006" D 8_0 VS45_ 12 Technical Advice Milling Cutte Ode Example: A8000VS45-315R Milling Inset Ode Example: SCMT12M512EN-41 MP91M Fo complete cutting conditions efe to page: 232 Cutte Body & Catidge Feedate compensation: Fo 45 cutting, divide the hm value by the sine of the appoach angle (the sine of 45 = 0.707) ie: hm o = in. pogammed feed ate 45 a 45 a D Depth of Cut (a) 60

63 Insets fo 8_0 VS45_ 12 d Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min SCCT12M5ACER MP91M Facet SCCT12M5ACTR SP Facet SCCT12M5ACTR GH Facet SCCT12M5ACTR SF Facet SCCT12M5ACTR SFZ Facet SCCT12M5ACTR X Facet SCHT12M5ACTN MP91M Facet SCHT12M5ACTN PFZ Facet SCHT12M5ACTN SP Facet SCHT12M5ACTN X Facet SCKT12M5ACSN-41 X Facet SCKT12M5ACSN-41 MP91M Facet SCKT12M5ACSN-41 PFZ Facet SCKT12M5ACSN-41 SF Facet SCKT12M5ACSN-41 SP Facet SCCT 12_ SCHT 12_ SCKT 12_ -41 l s SCMT12M508E SF SCMT12M508E GH SCMT12M508E X SCMT12M508T PFZ SCMT12M512E SF SCMT12M512T GH SCMT12M512T MP91M SCMT12M512T PFZ SCMT12M512T SF SCMT12M512T SFZ SCMT12M512T X SCMT12M512T X SCMT12M512EN-41 MP91M SCMT12M512EN-41 PFZ SCMT12M512EN-41 X SCMT12M512EN-41 SP SCMT 12_ SCMT 12_ -41 Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S SC_12 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 61

64 8_0 VSE45_ 09 Face Mills 8000 VSE45_ 09 Unequal Pitch - Assembled Body & Catidge Dimensions (inch) Spaes No. of EDP # Pat Numbe D H d 1 a Insets EDP# Catidge EDP# EDP# A8000VSE45-100R VSE45R F3508T T A8000VSE45-125R VSE45R F3508T T A8000VSE45-160R VSE45R F3508T T A8000VSE45-200R VSE45R F3508T T A8000VSE45-250R VSE45R F3508T T A8000VSE45-315R VSE45R F3508T T A8000VSE45-400R VSE45R F3508T T VSE45_ 09 Equal Pitch - Assembled Body & Catidge A8010VSE45-100R VSE45R F3508T T A8010VSE45-125R VSE45R F3508T T A8010VSE45-160R VSE45R F3508T T A8010VSE45-200R VSE45R F3508T T VSE45_ 09 Unequal Pitch - Assembled Body & Catidge A8100VSE45-125R VSE45R F3508T T A8100VSE45-160R VSE45R F3508T T A8100VSE45-200R VSE45R F3508T T A8100VSE45-250R VSE45R F3508T T A8100VSE45-315R VSE45R F3508T T A8100VSE45-400R VSE45R F3508T T15 8_0 VSE45_ 09 Catidge Spaes d 1 EDP # Catidge Pat Numbe EDP# VSE45R D H ± 0.006" *The +1 and +2 unde the numbe of insets column epesent the numbe of wipe catidge locations. Wipe catidge can be found on page 50. 8_0 VSE45_ 09 Technical Advice Milling Cutte Ode Example: A8000VSE45-250R09 Milling Inset Ode Example: SDKT09T3AEEN-45 X500 Fo complete cutting conditions efe to page: 232 Cutte Body & Catidge Feedate compensation: Fo 45 cutting, divide the hm value by the sine of the appoach angle (the sine of 45 = 0.707) ie: hm o = in. pogammed feed ate a 45 a D Depth of Cut (a) 62

65 Insets fo 8_0 VSE45_ 09 d Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min SDCT09T3AEEN SF Facet SDCT09T3AEEN SP Facet SDCT09T3AEFN GH Facet SDCW09T3AETN GH Facet SDCW09T3AETN CN Facet SDCW09T3AETN SF Facet SDCW09T3AETN X Facet SDCW09T3EEFR GH Facet SDEX09T3AEEN-701 PFZ Facet SDEX09T3AEFN-701 GH Facet SDEX09T3AEFN-701 SFZ Facet SDHT09T3AEEN-421 MP91M Facet SDHT09T3AEEN-421 PFZ Facet SDHT09T3AEEN-421 X Facet SDHT09T3AEEN-421 SP Facet SDHW09T3AETN MP91M Facet SDHW09T3AETN PFZ Facet SDHW09T3AETN X Facet SDHW09T3AETN SP Facet SDKT09T3AEEN-45 MP91M Facet SDKT09T3AEEN-45 X Facet SDKT09T3AEEN-45 SP Facet SDET09T308EN MP91M SDET09T308EN PFZ SDET09T308FN GH SDMT09T308EN-41 MP91M SDMT09T308EN-41 PFZ SDMT09T308EN-41 X SDMT09T308EN-41 SP SDMW09T308TN MP91M SDMW09T308TN PFZ SDMW09T308TN X SDMW09T308TN SP l SDCT 09_ SDCW 09_ SDEX 09_ -701 SDHT 09_ -421 SDHW 09_ SDKT 09_ -45 SDET 09_ SDMT 09_ -41 SDMW 09_ s Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S SD_09 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 63

66 8_0 VSE45_ 12 Face Mills 8000 VSE45_ 12 Unequal Pitch - Assembled Body & Catidge Dimensions (inch) Spaes No. of EDP # Pat Numbe D H d 1 a Insets EDP# Catidge EDP# EDP# A8000VSE45-100R VSE45R F4011T T A8000VSE45-125R VSE45R F4011T T A8000VSE45-160R VSE45R F4011T T A8000VSE45-200R VSE45R F4011T T A8000VSE45-250R VSE45R F4011T T A8000VSE45-315R VSE45R F4011T T A8000VSE45-400R VSE45R F4011T T VSE45_ 12 Equal Pitch - Assembled Body & Catidge A8010VSE45-100R VSE90R F4011T T A8010VSE45-125R VSE90R F4011T T A8010VSE45-160R VSE90R F4011T T A8010VSE45-200R VSE90R F4011T T20 *8100 VSE45_ 12 Unequal Pitch - Assembled Body & Catidge A8100VSE45-125R VSE45R F4011T T A8100VSE45-160R VSE45R F4011T T A8100VSE45-200R VSE45R F4011T T A8100VSE45-250R VSE45R F4011T T A8100VSE45-315R VSE45R F4011T T A8100VSE45-400R VSE45R F4011T T20 8_0 VSE45_ 12 Catidge Spaes d 1 D H ± 0.006" EDP # Catidge Pat Numbe EDP# VSE45R *The +1 and +2 unde the numbe of insets column epesent the numbe of wipe catidge locations. Wipe catidge can be found on page 50. Cutte Body & Catidge 8_0 VSE45_ 12 Technical Advice Milling Cutte Ode Example: A8000VSE45-250R12 Milling Inset Ode Example: SDKT1204AEEN-45 X500 Fo complete cutting conditions efe to page: 232 SD_12 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Alloyed Steels Stainless Steels Cast Ions Aluminum & Alloys High Temp. Alloys Had Steels (52-56 HRC) a a D Depth of Cut (a) hm = aveage chip thickness 64

67 Insets fo 8_0 VSE45_ 12 d Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min SDCT1204AEEN SF Facet SDCT1204AEFN GH Facet SDCT 12_ l s SDCW1204AEEN MP91M Facet SDCW1204AETN GH Facet SDCW1204AETN CN Facet SDCW1204AETN SF Facet SDCW1204AETN SFZ Facet SDCW1204AETN X Facet SDEX1204AEEN-701 PFZ Facet SDEX1204AEFN-701 GH Facet SDEX1204AEFN-701 SFZ Facet SDHT1204AEEN-421 MP91M Facet SDHT1204AEEN-421 PFZ Facet SDHT1204AEEN-421 X Facet SDHT1204AEEN-421 SP Facet SDHT1204AETN-42 MP91M Facet SDHT1204AETN-42 PFZ Facet SDHT1204AETN-42 X Facet SDHT1204AETN-42 SP Facet SDHW1204AETN MP91M Facet SDHW1204AETN PFZ Facet SDHW1204AETN X Facet SDKT1204AEEN-45 MP91M Facet SDKT1204AEEN-45 X Facet SDKT1204AEEN-45 SP Facet SDMT120412EN-41 MP91M SDMT120412EN-41 PFZ SDMT120412EN-41 X SDMT120412EN-41 SP SDMW120412TN PFZ SDMW120412TN X SDCW 12_ SDEX 12_ -701 SDHT 12_ -421 SDHT 12_ -42 SDHW 12_ SDKT 12_ -45 SDMT 12_ -41 SDMW 12_ Feedate compensation: Fo 45 cutting, divide the hm value by the sine of the appoach angle (the sine of 45 = 0.707) ie: hm o 0.004" = in. pogammed feed ate Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys P M N H Had Mateials 65

68 SURFACE FINISHING WITH 81 FS 00 CARTRIDGES The catidge 81 FS 00 R-12 is intended to pefom finishing opeations when used in conjunction with othe catidges as shown in the diagams opposite. They have a fine adjusting set scew to enable the catidge to be pulled back and pushed fowad again to the initial peset position. Stock emoval fo finishing should be no moe than in. and pefeably 0.02 in. The finishing inset actually emoving a maximum in. due to it tailing the main cutting insets. On the cutte seies 8000 V one, two o even thee of the oughing catidges may be eplaced by an 81 FS 00 R-12 catidge. On the cuttes 8100 V, the finishing catidge is mounted in one Ø 5 in. and 6 in. o two Ø 8 to 16 in. additional and independent pockets. These catidges, having a fine adjusting set scew, ae set accoding to the dimension (axial shift) X. X = in. (X = in. with an as pessed inset with a nose adius) Maximum feed = ip with 2 insets maximum feed = ip 8000, 8100 VH 45 X 8000, 8100 VT/VTE , 8100 VS/VSE 45 X 8000, 8100 VR , 8100 VSE 75 X X X 8000, 8100 VOD 45 X Spaes Finishing Inset Pat Numbe SPHX 12 M5 12-EN Finishing Catidge Catidge Fixing Scew Adjusting Catidge Scew Blank Catidge Fixing Inset Scew Scew Dive 81 FS 00 R D5013T T20 66

69 MOUNTING / ADJUSTMENTS MOUNTING / ADJUSTING CARTRIDGES Fo the majoity of cuent applications, 8000 V and 8100 V cuttes with intechangeable catidges do not have to be adjusted. The catidges theefoe ae mounted by pessing the calibated heel up against the setting tack on the tool body (unout in. max., with insets with gound wipe edges). Howeve, if geate accuacy is equied, they may be adjusted individually with a unout of in. A MOUNTING OF CARTRIDGES WITHOUT ADJUSTMENT 1. Lubicate the scew unde the head and on the thead (pefeably with HSC paste). 2. Clean catidges and thei pockets located in the milling cutte. 3. Intoduce the fist catidge into its pocket and check if it moves feely. 4. Intoduce scew No. 1 and tighten it modeately whilst pushing the catidge against its axial setting tack; mount all the catidges in the same way. 5. Intoduce scew No. 2 and lock it (tightening toque 7.37 Ft. Lbs.). 6. Lock scew No. 1 well with an extended allen key (tightening toque Ft. Lbs.). 7. Mount the indexable insets

70 MOUNTING / ADJUSTMENTS MOUNTING / ADJUSTING CARTRIDGES 5 B MOUNTING OF CARTRIDGES WITH ADJUSTMENT Fo adjusting 8000 V cuttes with intechangeable catidges the same setting device is used fo 8100 V cuttes Complete setting unit fo 8000 V and 8100 V cuttes is pat No : 1. Lubicate the scews unde the head and on the thead (pefeably with HSC paste). 2. Clean the catidges and thei pockets located in the milling cutte. 3. Intoduce the fist catidge into its pocket and check it moves feely. 4. Intoduce scews No. 1 and No. 2 while pushing the catidge against its axial setting tack, tighten scew No Mount an inset with gound peiphey which will seve as a gage. 6. Place the adjustment device onto the checking tack of the milling cutte (which should have been lubicated slightly befoehand). Gage the height of the fist mounted catidge, then set the dial to zeo (maximum half a evolution of the clock, so as, to avoid the plunge hitting the insets late on when checking the final axial unout). Lock the dial gage. Tun the dial so that it indicates in. 7. Slightly loosen both scews; evese the catidge to just below zeo in elation to pe-set in. and again modeately tighten scew No. 1. Using scew No. 2 advance the catidge to zeo. Then loosen scew No. 2. 7A 7 7A 8C 8B 8D 8E 8D 8E 7 8A INSTRUCTIONS FOR TIGHTENING Afte height zeo has been eached: A Lock scew No. 1 secuely with an extended allen key (tightening toque Ft. Lbs.). When doing this it is possible that the catidge may evese a little. B Re-tighten scew No. 2 to jack catidge back to zeo position. 8. To adjust the othe catidges, poceed as follows: A Mount the catidge using scew No. 1 which must be modeately tightened. B Mak, as a efeence face with a ed felt-tipped pen, the inset fom the peceding catidge and intoduce it so as to use the same wipe edge. C Rotate the dial gauge above the inset which has been mounted on the new catidge. D Intoduce scew No. 2 which will help push the catidge up to position zeo on the dial. Loosen the scew. E Fom this point onwads, follow the tightening instuctions descibed in B 7. A and B. 9. Once the mounting of the catidges is complete, mount the indexable insets. NOTE: By poceeding in this way with the mounting of catidges, the inset seats should all be at a pecise height (± in.); only vaiations in the inset dimensions will then influence the axial unout of the milling cutte. 68

71 MOUNTING / ADJUSTING CARTRIDGES C MOUNTING & SETTING OF THE FINISHING CARTRIDGES 81 FS 00 R-12 The 8100 V seies milling cuttes have one (diamete 5 to 6 in.) o two (diamete 8 to 16 in.) additional and independent pockets inseted between the oughing catidge pockets and stamped with an F. They have a conical indentation designed fo use with a set scew, which povides mico adjustment fo the 81 FS 00 R-12 finishing catidge when in use. IMPORTANT! If the finishing catidges ae not used, the pocket must be potected by a blank catidge The 8000V seies of milling cuttes have no additional and independent pockets, but accoding to thei diamete one, two o even thee oughing catidges can be eplaced by one finishing catidge - 81 FS 00 R " NOTE: When using two o even thee finishing catidges, thei equal spacing on the milling cutte cicumfeence must be ensued and the axial unout between the edges of the wipe insets must be as small as possible. 1B MOUNTING & SETTING INSTRUCTIONS 1. A Afte the 81 FS 00 R-12 catidge and its pocket in the cutte body have been cleaned, place the catidge into its pocket and locate the heel against the setting tack. B Intoduce the catidge fixing scew and lightly tighten. The finishing insets will potude fom the cutting plane of the oughing catidges in. depending upon the oughing insets being used. 2. Place the adjustment device onto the setting tack of the cutte body check each inset on the oughing catidges, whose mounting is descibed in A and B so that the highest inset can be maked and used to set the dial gauge to zeo. 3. A Rotate the dial gage until the plunge is placed above the cente of the finishing inset cutting edge. B Scew in the set scew, which will move the 81 FS 00 R-12 finishing catidge off the setting tack until the dial hand indicates to in. fom the zeo aleady set. If the oughing catidges ae equipped with SCMT utility insets (with as pessed peiphey), the offset should only be in. C Loosen the catidge fixing scew and move the catidge up and down to veify the dimension aleady set. If necessay, coect the peset dimension by adjusting the set scew. 4. Lightly tighten the catidge fixing scew. 5. The 81 FS 00 R-12 finishing catidges ae able to be pulled back o pushed fowad as necessay to allow fo oughing o finishing wok as they will always etun to the dimension as peset in 3 B and C. So, simply unscew the fixing scew, push the finishing catidge eithe fowad o backwads, then lock the scew again " 3 4 1A Note: Not suitable fo use on 8010 V cutte bodies. 69

72 DISC CUTTERS / CARTRIDGES Half Side and Full Side Disc Cuttes Stellam disc cuttes ae ideal fo deep slotting and many face milling opeations. Cutte bodies ae neutal, allowing full-side, half-side and face cutting. Two dive key positions allow multiple bodies to be staggeed on an abo fo simultaneous slotting. APPLICATIONS DISC CUTTERS / CARTRIDGES Squae Shoulde Slotting DISC CUTTERS WITH ADJUSTABLE CARTRIDGES 7200 VM cuttes ae designed fo slotting opeations (full-side cuttes) and side milling (half-side cuttes) in all types of mateials. They ae equipped with intechangeable catidges with width adjustment, and ae fixed to the cutte body by an efficient clamping system, which woks in the same diection as the cutting foce. The ange of width adjustment is 0.08 in. (fo 7200 VM width in.) The STELLRAM 72 VM catidge system, is noted fo its simplicity, eliability and pecision. The catidge s minimal size means it has a lage aea fo chipflow a majo facto fo fullside cuttes whee chips cannot be eleased when teeth ae engaged. Stellam s cuttes can achieve deep slotting opeations without the chip flow poblems of othe systems. The cutte bodies ae neutal and can be adapted fo diffeent milling opeations. They can be fitted with altenating left/ight catidges (full-side cuttes) mainly fo slotting, o only ight o left catidges (half-side cuttes) fo maximum side cutting pefomance VM 70

73 7200 Cutte Bodies 7200 Cutte Bodies Dimensions (inch) No. of EDP # Pat Numbe D L l 1 d 1 d 2 a max. Insets A7200VM04-100RN06/07B A7200VM04-100RN07/08B A7200VM06-100RN08/09B A7200VM06-100RN09/10B A7200VM08-100RN10/12B A7200VM08-125RN10/12B A7200VM08-125RN12/14B A7200VM11-160RN14/16B A7200VM11-160RN16/18B A7200VM11-160RN18/20B L D d 2 d Technical Advice Disc Cutte Body Ode Example: A7200VM11-160RN14/16B a max l 1 71 Disc Cutte & Catidge

74 7200 VM 04_R Half Side Disc Cuttes 7200 VM 04_R Assembled Disc & Catidge Dimensions (inch) Spaes Assembled No. of EDP # Pat Numbe D L l 1 d 1 d 2 a max. Insets EDP# Catidge EDP# EDP# A7200VM04-100R06/ VMR06/ F2004T T A7200VM04-100R07/ VMR07/ F2004T T VM 04_R Catidge Spaes Fixing Scew EDP # Catidge Pat Numbe EDP# EDP# VMR06/ T T VMR07/ T T9 L D d 2 d 1 a max 7200 VM 04_R Technical Advice l 1 Milling Cutte Ode Example: A7200VM04-100R06/07 Milling Inset Ode Example: MPHW0402PPTR X500 Fo complete cutting conditions efe to page: 232 Disc Cutte & Catidge a IMPORTANT Fo a given f z (in./tooth) feed ate, the thickness of the chip h m (effective feed ate pe tooth) deceases with the depth of cut a. It is impeative that this paamete be taken into account when selecting the machine feed ate, calculated in accodance with the fomula below: FORMULA EXAMPLE h m = a 0.4 x f z h m = D 6.3 x0.004" = 0.001" a = Depth of Cut (D.O.C.) f z = Feed pe tooth D = Cutte diamete h m = Effective chip thickness Depth of Cut (a ) 72

75 Insets fo 7200 VM 04_R d 86 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min MPFW0402PPTR GH Facet MPFW0402PPTR SF Facet MPFW0402PPTR SFZ Facet MPFW0402PPTR X Facet MPFW0402PPTR SP Facet MPFW 04_ l s MPHW0402PPTR X Facet MPHW 04_ Recommended Cutting Conditions Mateial Speed Feed Vc (feet/min) h m (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) - - hm = aveage chip thickness Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys P M N H Had Mateials 73

76 7200 VM 06_R Half Side Disc Cuttes 7200 VM 06_R Assembled Disc & Catidge Dimensions (inch) Spaes Assembled No. of EDP # Pat Numbe D L l 1 d 1 d 2 a max. Insets EDP# Catidge EDP# EDP# A7200VM06-100R08/ VMR08/ F2505T T A7200VM06-100R09/ VMR09/ F2505T T VM 06_R Catidge Spaes Fixing Scew EDP # Catidge Pat Numbe EDP# EDP# VMR08/ T T VMR09/ T T15 L D d 2 d 1 a max 7200 VM 06_R Technical Advice l 1 Milling Cutte Ode Example: A7200VM06-100R08/09 Milling Inset Ode Example: MPHW0602PPTR X500 Fo complete cutting conditions efe to page: 232 Disc Cutte & Catidge a IMPORTANT Fo a given f z (in./tooth) feed ate, the thickness of the chip h m (effective feed ate pe tooth) deceases with the depth of cut a. It is impeative that this paamete be taken into account when selecting the machine feed ate, calculated in accodance with the fomula below: FORMULA EXAMPLE h m = a 0.4 x f z h m = D 6.3 x0.004" = 0.001" a = Depth of Cut (D.O.C.) f z = Feed pe tooth D = Cutte diamete h m = Effective chip thickness Depth of Cut (a ) 74

77 Insets fo 7200 VM 06_R d 86 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min MPEX0602PPFR-701 GH Facet MPEX0602PPFR-701 SFZ Facet MPFW0602PPTR GH Facet MPFW0602PPTR SF Facet MPFW0602PPTR SFZ Facet MPFW0602PPTR X Facet MPFW0602PPTR SP Facet MPHT0602PPER X Facet MPHW0602PPTR MP91M Facet MPHW0602PPTR PFZ Facet MPHW0602PPTR X Facet MPEX 06_ -701 MPFW 06_ MPHT 06_ l MPHW 06_ s Recommended Cutting Conditions Mateial Speed Feed Vc (feet/min) h m (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) - - hm = aveage chip thickness Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys P M N H Had Mateials 75

78 7200 VM 08_R Half Side Disc Cuttes 7200 VM 08_R Assembled Disc & Catidge Dimensions (inch) Spaes Assembled No. of EDP # Pat Numbe D L l 1 d 1 d 2 a max. Insets EDP# Catidge EDP# EDP# A7200VM08-100R10/ VMR10/ F3008T T A7200VM08-125R10/ VMR10/ F3008T T A7200VM08-125R12/ VMR12/ F3008T T VM 08_R Catidge Spaes Fixing Scew EDP # Catidge Pat Numbe EDP# EDP# VMR10/ T T20TB VMR12/ T T20TB L D d 2 d 1 a max 7200 VM 08_R Technical Advice l 1 Milling Cutte Ode Example: A7200VM08-125R10/12 Milling Inset Ode Example: MPFW0803PPTR SFZ Fo complete cutting conditions efe to page: 232 Disc Cutte & Catidge a IMPORTANT Fo a given f z (in./tooth) feed ate, the thickness of the chip h m (effective feed ate pe tooth) deceases with the depth of cut a. It is impeative that this paamete be taken into account when selecting the machine feed ate, calculated in accodance with the fomula below: FORMULA EXAMPLE h m = a 0.4 x f z h m = D 6.3 x0.004" = 0.001" a = Depth of Cut (D.O.C.) f z = Feed pe tooth D = Cutte diamete h m = Effective chip thickness Depth of Cut (a ) 76

79 Insets fo 7200 VM 08_R d 86 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min MPEX0803PPER-701 PFZ Facet MPEX0803PPFR-701 GH Facet MPEX0803PPFR-701 SFZ Facet MPFW0803PPTR GH Facet MPFW0803PPTR SF Facet MPFW0803PPTR SFZ Facet MPFW0803PPTR X Facet MPHT0803PPER SF Facet MPHT0803PPER SFZ Facet MPHT0803PPFR GH Facet MPHT0803PPTR-42 MP91M Facet MPHT0803PPTR-42 PFZ Facet MPHT0803PPTR-42 X Facet MPHT0803PPTR-42 SP Facet MPEX 08_ -701 MPFW 08_ MPHT 08_ MPHT 08_ -42 l s Recommended Cutting Conditions Mateial Speed Feed Vc (feet/min) h m (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) - - hm = aveage chip thickness Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys P M N H Had Mateials 77

80 7200 VM 11_R Half Side Disc Cuttes 7200 VM 11_R Assembled Disc & Catidge Dimensions (inch) Spaes Assembled No. of EDP # Pat Numbe D L l 1 d 1 d 2 a max. Insets EDP# Catidge EDP# EDP# A7200VM11-160R14/ VMR14/ D4010T T A7200VM11-160R16/ VMR16/ D4010T T A7200VM11-160R18/ VMR18/ D4010T T VM 11_R Catidge Spaes Adjusting Fixing Scew EDP # Catidge Pat Numbe EDP# EDP# EDP# VMR14/ T T20TB VMR16/ T T20TB VMR18/ T T20TB L D d 2 d 1 a max 7200 VM 11_R Technical Advice l 1 Milling Cutte Ode Example: A7200VM11-160R16/18 Milling Inset Ode Example: MPFW1104PPTR SFZ Fo complete cutting conditions efe to page: 232 Disc Cutte & Catidge a IMPORTANT Fo a given f z (in./tooth) feed ate, the thickness of the chip h m (effective feed ate pe tooth) deceases with the depth of cut a. It is impeative that this paamete be taken into account when selecting the machine feed ate, calculated in accodance with the fomula below: FORMULA EXAMPLE h m = a 0.4 x f z h m = D 6.3 x0.004" = 0.001" a = Depth of Cut (D.O.C.) f z = Feed pe tooth D = Cutte diamete h m = Effective chip thickness Depth of Cut (a ) 78

81 Insets fo 7200 VM 11_R d 86 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min MPEX1104PPFR-701 GH Facet MPFW1104PPTR GH Facet MPFW1104PPTR SF Facet MPFW1104PPTR SFZ Facet MPFW1104PPTR X Facet MPHT1104PPTR-42 MP91M Facet MPHT1104PPTR-42 X Facet MPHT1104PPTR-42 SP Facet MPEX 11_ -701 MPFW_ MPHT 11_ -42 l s Recommended Cutting Conditions Mateial Speed Feed Vc (feet/min) h m (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) - - hm = aveage chip thickness Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys P M N H Had Mateials 79

82 7200 VM 04_L Half Side Disc Cuttes 7200 VM 04_L Assembled Disc & Catidge Dimensions (inch) Spaes Assembled No. of EDP # Pat Numbe D L l 1 d 1 d 2 a max. Insets EDP# Catidge EDP# EDP# A7200VM04-100L06/ VML06/ F2004T T A7200VM04-100L07/ VML07/ F2004T T VM 06_R Catidge Spaes Fixing Scew EDP # Catidge Pat Numbe EDP# EDP# VML06/ T T VML07/ T T9 L D d 2 d 1 a max 7200 VM 04_L Technical Advice l 1 Milling Cutte Ode Example: A7200VM04-100L06/07 Milling Inset Ode Example: MPHW0402PPTL X500 Fo complete cutting conditions efe to page: 232 Disc Cutte & Catidge a IMPORTANT Fo a given f z (in./tooth) feed ate, the thickness of the chip h m (effective feed ate pe tooth) deceases with the depth of cut a. It is impeative that this paamete be taken into account when selecting the machine feed ate, calculated in accodance with the fomula below: FORMULA EXAMPLE h m = a 0.4 x f z h m = D 6.3 x0.004" = 0.001" a = Depth of Cut (D.O.C.) f z = Feed pe tooth D = Cutte diamete h m = Effective chip thickness Depth of Cut (a ) 80

83 Insets fo 7200 VM 04_L d 86 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min MPFW0402PPTL GH Facet MPFW0402PPTL SF Facet MPFW0402PPTL SFZ Facet MPFW0402PPTL X Facet MPFW0402PPTL SP Facet MPHW0402PPTL X Facet l MPFW 04_ MPHW 04_ s Recommended Cutting Conditions Mateial Speed Feed Vc (feet/min) h m (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) - - hm = aveage chip thickness Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys P M N H Had Mateials 81

84 7200 VM 06_L Half Side Disc Cuttes 7200 VM 06_L Assembled Disc & Catidge Dimensions (inch) Spaes Assembled No. of EDP # Pat Numbe D L l 1 d 1 d 2 a max. Insets EDP# Catidge EDP# EDP# A7200VM06-100L08/ VML08/ F2505T T A7200VM06-100L09/ VML09/ F2505T T VM 06_L Catidge Spaes Fixing Scew EDP # Catidge Pat Numbe EDP# EDP# VML08/ T T VML09/ T T15 L D d 2 d 1 a max 7200 VM 06_L Technical Advice l 1 Milling Cutte Ode Example: A7200VM06-100L08/09 Milling Inset Ode Example: MPHW0602PPTL X500 Fo complete cutting conditions efe to page: 232 Disc Cutte & Catidge a IMPORTANT Fo a given f z (in./tooth) feed ate, the thickness of the chip h m (effective feed ate pe tooth) deceases with the depth of cut a. It is impeative that this paamete be taken into account when selecting the machine feed ate, calculated in accodance with the fomula below: FORMULA EXAMPLE h m = a 0.4 x f z h m = D 6.3 x0.004" = 0.001" a = Depth of Cut (D.O.C.) f z = Feed pe tooth D = Cutte diamete h m = Effective chip thickness Depth of Cut (a ) 82

85 Insets fo 7200 VM 06_L d 86 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min MPEX0602PPFL-701 GH Facet MPEX0602PPFL-701 SFZ Facet MPFW0602PPTL GH Facet MPFW0602PPTL SF Facet MPFW0602PPTL SFZ Facet MPFW0602PPTL X Facet MPFW0602PPTL SP Facet MPHW0602PPTL MP91M Facet MPHW0602PPTL X Facet MPHW0602PPTL PFZ Facet MPEX 06_ -701 MPFW 06_ MPHW 06_ l s Recommended Cutting Conditions Mateial Speed Feed Vc (feet/min) h m (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) - - hm = aveage chip thickness Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys P M N H Had Mateials 83

86 7200 VM 08_L Half Side Disc Cuttes 7200 VM 08_L Assembled Disc & Catidge Dimensions (inch) Spaes Assembled No. of EDP # Pat Numbe D L l 1 d 1 d 2 a max. Insets EDP# Catidge EDP# EDP# A7200VM08-100L10/ VML10/ F3008T T A7200VM08-125L10/ VML10/ F3008T T A7200VM08-125L12/ VML12/ F3008T T VM 08_L Catidge Spaes Fixing Scew EDP # Catidge Pat Numbe EDP# EDP# VML10/ T T20TB VML12/ T T20TB L D d 2 d 1 a max 7200 VM 08_L Technical Advice l 1 Milling Cutte Ode Example: A7200VM08-125L10/12 Milling Inset Ode Example: MPFW0803PPTL SFZ Fo complete cutting conditions efe to page: 232 Disc Cutte & Catidge a IMPORTANT Fo a given f z (in./tooth) feed ate, the thickness of the chip h m (effective feed ate pe tooth) deceases with the depth of cut a. It is impeative that this paamete be taken into account when selecting the machine feed ate, calculated in accodance with the fomula below: FORMULA EXAMPLE h m = a 0.4 x f z h m = D 6.3 x0.004" = 0.001" a = Depth of Cut (D.O.C.) f z = Feed pe tooth D = Cutte diamete h m = Effective chip thickness Depth of Cut (a ) 84

87 Insets fo 7200 VM 08_L d 86 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min MPEX0803PPEL-701 PFZ Facet MPEX0803PPFL-701 GH Facet MPEX0803PPFL-701 SFZ Facet MPFW0803PPTL GH Facet MPFW0803PPTL SF Facet MPFW0803PPTL SFZ Facet MPFW0803PPTL X Facet MPHT0803PPTL-42 MP91M Facet MPHT0803PPTL-42 PFZ Facet MPHT0803PPTL-42 X Facet MPHT0803PPTL-42 SP Facet MPEX 08_ -701 MPFW 08_ MPHT 08_ -42 l s Recommended Cutting Conditions Mateial Speed Feed Vc (feet/min) h m (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) - - hm = aveage chip thickness Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys P M N H Had Mateials 85

88 7200 VM 11_L Half Side Disc Cuttes 7200 VM 11_L Assembled Disc & Catidge Dimensions (inch) Spaes Assembled No. of EDP # Pat Numbe D L l 1 d 1 d 2 a max. Insets EDP# Catidge EDP# EDP# A7200VM11-160L14/ VML14/ D4010T T A7200VM11-160L16/ VML16/ D4010T T A7200VM11-160L18/ VML18/ D4010T T VM 11_L Catidge Spaes Adjusting Fixing Scew EDP # Catidge Pat Numbe EDP# EDP# EDP# VML14/ T T20TB VML16/ T T20TB VML18/ T T20TB L D d 2 d 1 a max 7200 VM 11_L Technical Advice l 1 Milling Cutte Ode Example: A7200VM11-160L16/18 Milling Inset Ode Example: MPFW1104PPTL SFZ Fo complete cutting conditions efe to page: 232 Disc Cutte & Catidge a IMPORTANT Fo a given f z (in./tooth) feed ate, the thickness of the chip h m (effective feed ate pe tooth) deceases with the depth of cut a. It is impeative that this paamete be taken into account when selecting the machine feed ate, calculated in accodance with the fomula below: FORMULA EXAMPLE h m = a 0.4 x f z h m = D 6.3 x0.004" = 0.001" a = Depth of Cut (D.O.C.) f z = Feed pe tooth D = Cutte diamete h m = Effective chip thickness Depth of Cut (a ) 86

89 Insets fo 7200 VM 11_L d 86 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min MPEX1104PPFL-701 GH Facet MPFW1104PPTL GH Facet MPFW1104PPTL SF Facet MPFW1104PPTL SFZ Facet MPFW1104PPTL X Facet MPHT1104PPTL-42 MP91M Facet MPHT1104PPTL-42 X Facet MPHT1104PPTL-42 SP Facet MPEX 11_ -701 MPFW 11_ MPHT 11_ -42 l s Recommended Cutting Conditions Mateial Speed Feed Vc (feet/min) h m (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) - - hm = aveage chip thickness Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys P M N H Had Mateials 87

90 7200 VM 04_N Full Side Disc Cuttes 7200 VM 04_N Assembled Disc & Catidge Dimensions (inch) Spaes Assembled L No. of EDP # Pat Numbe D min-max. l 1 d 1 d 2 a max. Insets EDP# Catidge EDP# EDP# A7200VM04-100N06/ A7200VM04-100N07/ VM 04_N Catidge Spaes VMR06/ R + 6L VML06/ VMR07/ R + 6L VML07/ F2004T T F2004T T6 Fixing Scew EDP # Catidge Pat Numbe EDP# EDP# VMR06/ T T VML06/ T T VMR07/ T T VML07/ T T9 L D d 2 d 1 a max 7200 VM 04_N Technical Advice l 1 Milling Cutte Ode Example: A7200VM04-100N06/07 Milling Inset Ode Example: MPFW0402PPTR X44 / MPFW0402PPTL X44 Fo complete cutting conditions efe to page: 232 Disc Cutte & Catidge a a IMPORTANT Fo a given f z (in./tooth) feed ate, the thickness of the chip h m (effective feed ate pe tooth) deceases with the depth of cut a. It is impeative that this paamete be taken into account when selecting the machine feed ate, calculated in accodance with the fomula below: FORMULA EXAMPLE h m = a 0.4 x f z h m = D 6.3 x0.004" = 0.001" a = Depth of Cut (D.O.C.) f z = Feed pe tooth D = Cutte diamete h m = Effective chip thickness Depth of Cut (a ) 88

91 Insets fo 7200 VM 04_N d 86 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min MPFW0402PPTR GH Facet MPFW0402PPTL GH Facet MPFW0402PPTR SF Facet MPFW0402PPTL SF Facet MPFW0402PPTR SFZ Facet MPFW0402PPTL SFZ Facet MPFW0402PPTR X Facet MPFW0402PPTL X Facet MPFW0402PPTR SP Facet MPFW0402PPTL SP Facet MPHW0402PPTR X Facet MPHW0402PPTL X Facet l MPFW 04_ MPHW 04_ s Recommended Cutting Conditions Mateial Speed Feed Vc (feet/min) h m (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) - - hm = aveage chip thickness Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys P M N H Had Mateials 89

92 7200 VM 06_N Full Side Disc Cuttes 7200 VM 06_N Assembled Disc & Catidge Dimensions (inch) Spaes Assembled L No. of EDP # Pat Numbe D min-max. l 1 d 1 d 2 a max. Insets EDP# Catidge EDP# EDP# A7200VM06-100N08/ A7200VM06-100N09/ VM 06_N Catidge Spaes VMR08/ R + 6L VML08/ R + 6L VMR09/ VML09/ F2505T T F2505T T7 Fixing Scew EDP # Catidge Pat Numbe EDP# EDP# VMR08/ T T VML08/ T T VMR09/ T T VML09/ T T15 L D d 2 d 1 a max 7200 VM 06_N Technical Advice l 1 Milling Cutte Ode Example: A7200VM06-100N09/10 Milling Inset Ode Example: MPHW0602PPTL X500 / MPHW0602PPTR X500 Fo complete cutting conditions efe to page: 232 Disc Cutte & Catidge IMPORTANT Fo a given f z (in./tooth) feed ate, the thickness of the chip h m (effective feed ate pe tooth) deceases with the depth of cut a. It is impeative that this paamete be taken into account when selecting the machine feed ate, calculated in accodance with the fomula below: a a FORMULA EXAMPLE h m = a 0.4 x f z h m = D 6.3 x0.004" = 0.001" a = Depth of Cut (D.O.C.) f z = Feed pe tooth D = Cutte diamete h m = Effective chip thickness Depth of Cut (a ) 90

93 Insets fo 7200 VM 06_N d 86 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min MPEX0602PPFR-701 GH Facet MPEX0602PPFL-701 GH Facet MPEX0602PPFR-701 SFZ Facet MPEX0602PPFL-701 SFZ Facet MPFW0602PPTR GH Facet MPFW0602PPTL GH Facet MPFW0602PPTR SF Facet MPFW0602PPTL SF Facet MPFW0602PPTR SFZ Facet MPFW0602PPTL SFZ Facet MPFW0602PPTR X Facet MPFW0602PPTL X Facet MPFW0602PPTR SP Facet MPFW0602PPTL SP Facet MPEX 06_ -701 MPFW 06_ l s MPHW0602PPTR MP91M Facet MPHW0602PPTL MP91M Facet MPHW0602PPTL X Facet MPHW0602PPTR X Facet MPHW 06_ Recommended Cutting Conditions Mateial Speed Feed Vc (feet/min) h m (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) - - hm = aveage chip thickness Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys P M N H Had Mateials 91

94 7200 VM 08_N Full Side Disc Cuttes 7200 VM 08_N Assembled Disc & Catidge Dimensions (inch) Spaes Assembled L No. of EDP # Pat Numbe D min-max. l 1 d 1 d 2 a max. Insets EDP# Catidge EDP# EDP# A7200VM08-125N10/ A7200VM08-125N12/ VM 08_N Catidge Spaes VMR10/ R + 5L VML10/ F3008T T R + 5L VMR12/ VML12/ F3008T T9 Fixing Scew EDP # Catidge Pat Numbe EDP# EDP# VMR10/ T T20TB VML10/ T T20TB VMR12/ T T20TB VML12/ T T20TB L D d 2 d 1 a max 7200 VM 08_N Technical Advice l 1 Milling Cutte Ode Example: A7200VM08-125N10/12 Milling Inset Ode Example: MPHT0803PPTR-42 MP91M / MPHT0803PPTL-42 MP91M Fo complete cutting conditions efe to page: 232 Disc Cutte & Catidge a a IMPORTANT Fo a given f z (in./tooth) feed ate, the thickness of the chip h m (effective feed ate pe tooth) deceases with the depth of cut a. It is impeative that this paamete be taken into account when selecting the machine feed ate, calculated in accodance with the fomula below: FORMULA EXAMPLE h m = a 0.4 x f z h m = D 6.3 x0.004 = a = Depth of Cut (D.O.C.) f z = Feed pe tooth D = Cutte diamete h m = Effective chip thickness Depth of Cut (a ) 92

95 Insets fo 7200 VM 08_N d 86 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min MPEX0803PPER-701 PFZ Facet MPEX0803PPEL-701 PFZ Facet MPEX0803PPFR-701 GH Facet MPEX0803PPFL-701 GH Facet MPEX0803PPFR-701 SFZ Facet MPEX0803PPFL-701 SFZ Facet MPFW0803PPTR GH Facet MPFW0803PPTL GH Facet MPFW0803PPTR SF Facet MPFW0803PPTL SF Facet MPFW0803PPTR SFZ Facet MPFW0803PPTL SFZ Facet MPFW0803PPTR X Facet MPFW0803PPTL X Facet MPHT0803PPTR-42 MP91M Facet MPHT0803PPTL-42 MP91M Facet MPHT0803PPTR-42 PFZ Facet MPHT0803PPTL-42 PFZ Facet MPHT0803PPTR-42 X Facet MPHT0803PPTL-42 X Facet MPHT0803PPTR-42 SP Facet MPHT0803PPTL-42 SP Facet MPEX 08_ -701 MPFW 08_ MPHT 08_ -42 l s Recommended Cutting Conditions Mateial Speed Feed Vc (feet/min) h m (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) - - hm = aveage chip thickness Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys P M N H Had Mateials 93

96 7200 VM 11_N Full Side Disc Cuttes 7200 VM 11_N Assembled Disc & Catidge Dimensions (inch) Spaes Assembled L No. of EDP # Pat Numbe D min-max. l 1 d 1 d 2 a max. Insets EDP# Catidge EDP# EDP# A7200VM11-160N14/ A7200VM11-160N16/ A7200VM11-160N18/ VM 11_N Catidge Spaes R + 5L VMR14/ VML14/ VMR16/ R + 5L VML16/ VMR18/ R + 5L VML18/20 Adjusting D4010T T D4010T T D4010T T15 Fixing Scew EDP # Catidge Pat Numbe EDP# EDP# EDP# VMR14/ T T20TB VML14/ T T20TB VMR16/ T T20TB VML16/ T T20TB VMR18/ T T20TB VML18/ T T20TB L D d 2 d 1 a max 7200 VM 11_N Technical Advice l 1 Milling Cutte Ode Example: A7200VM11-160N18/20 Milling Inset Ode Example: MPHT1104PPTR-42 MP91M / MPHT1104PPTL-42 MP91M Fo complete cutting conditions efe to page: 232 Disc Cutte & Catidge a a IMPORTANT Fo a given f z (in./tooth) feed ate, the thickness of the chip h m (effective feed ate pe tooth) deceases with the depth of cut a. It is impeative that this paamete be taken into account when selecting the machine feed ate, calculated in accodance with the fomula below: FORMULA EXAMPLE h m = a 0.4 x f z h m = D 6.3 x0.004" = 0.001" a = Depth of Cut (D.O.C.) f z = Feed pe tooth D = Cutte diamete h m = Effective chip thickness Depth of Cut (a ) 94

97 Insets fo 7200 VM 11_N d 86 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min MPEX1104PPFR-701 GH Facet MPEX1104PPFL-701 GH Facet MPFW1104PPTR GH Facet MPFW1104PPTL GH Facet MPFW1104PPTR SF Facet MPFW1104PPTL SF Facet MPFW1104PPTR SFZ Facet MPFW1104PPTL SFZ Facet MPFW1104PPTR X Facet MPFW1104PPTL X Facet MPHT1104PPTR-42 MP91M Facet MPHT1104PPTL-42 MP91M Facet MPHT1104PPTR-42 X Facet MPHT1104PPTL-42 X Facet MPHT1104PPTR-42 SP Facet MPHT1104PPTL-42 SP Facet MPEX 11_ -701 MPFW 11_ MPHT 11_ -42 l s Recommended Cutting Conditions Mateial Speed Feed Vc (feet/min) h m (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) - - hm = aveage chip thickness Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys P M N H Had Mateials 95

98 MOUNTING / ADJUSTMENTS MOUNTING / ADJUSTING CARTRIDGES 1 2 A ADJUSTING 7200 VM 11 CUTTERS FITTED WITH ADJUSTING SCREW 1. Measue the exact thickness of the hub. 2. Mount and clamp the cutte tightly onto the adjusting unit (on the centing seat). 3. Tun back adjusting scew No. 2 of the fist uppe catidge. 4. Gently loosen fixing scew No. 1 and push this catidge downwads. 5. Mount and inset on the catidge to be adjusted C IMPORTANT! Be sue to use a RH inset on a ight catidge and LH inset on a left catidge; to do this it is sufficient to ensue that the wipe edge is positioned lateally on the oute side of the tool. 6. Rotate the measuing unit and tun the tool as needed in such a way that the plunge of the dial gauge is centeed on the wipe edge, then secue the gage in this position. 7. Wok out the zeo position on the dial: A Calculate the aveage of the goove width to be machined and the measued thickness of the hub. Fo example: Goove 0.6" + Hub 0.669" = " 2 B Add the thickness of the gage = in. C Onto the base plate in the cutte and plunge aea add slip gages to a height equal to the value obtained by adding points A and B above. (Fo example: " " = "). 8. Slightly tun the cutte to bing the gage blocks into line unde the plunge, then lock the dial indicato, having fist checked that the hand has not moved moe than half a tun. Tun the dial so that its hand eads zeo, line up the gage blocks and once again line up the inset unde the plunge. 9. Re-tighten, but do not lock, scew No

99 MOUNTING / ADJUSTING CARTRIDGES 10. Tun adjusting scew No. 2 to bing up the catidge, that is so that the wipe edge of the inset touches against the plunge until the hand eads zeo coesponding to the height of the stacked slip gauges. Now slacken the adjusting scew. 11. Lock scew No. 1; in doing so the catidge will tend to move by about in. up o down. Having again unlocked scew No. 1, epeat the opeation fom point 10, taking account of the value and diection of the obseved displacement. In this way the final locking of the catidge will tend towads the equied zeo eading. 12. Repeat opeations 3 and 4 on the othe uppe catidges and take the same edge of the same inset to continue adjusting them following points 9 and 10, always taking into account the displacement obseved at *Tun the cutte upside down, poceed with opeations 3 and 4 and always with the same edge of the inset adjust them following points 9, 10 and Poceed with the final checking and be sue above all to lock the No. 1 scew on all catidges. 15. Gently e-tighten the adjusting scew No. 2 against the bottom of its seat *NOTE: Half-side cuttes, with non-staggeed teeth, need only be adjusted on one side

100 MOUNTING / ADJUSTMENTS ADJUSTING CARTRIDGES B ADJUSTING 7200 VM 04/06 & 08 CUTTERS WITHOUT ADJUSTING SCREW 1. Measue the exact thickness of the hub. 2. Mount and clamp the cutte tightly onto the adjusting unit (on the centeing seat). 3. Gently loosen the fixing scew on the fist uppe catidge and push it downwads. 4. Mount on the adjustable catidge the coesponding indexable inset (see A 5). 5. Position and secue the gage accoding to A 6, then wok out the efeence height and poceed to bing the dial to zeo as unde points 7 and A Put the ectangula end (using the longest edge fo cutte widths fom to in.) of the adjusting leve No undeneath the catidge. 7. By moving the leve downwads, lift the catidge, i.e. push the inset wipe edge against the plunge, until the dial hand eads the pe-set zeo mak. 8. Tighten, but do not lock, the fixing scew of the catidge, while making sue that the dial hand emains on zeo. 9. Repeat opeation 3 on the othe uppe catidges and using the same edge of the same inset, continue adjusting them following points 6, 7 and *Tun the cutte upside down and always using the same edge of the same inset continue with opeations 3, 4, 6, 7 and Poceed with final checking and be sue to lock the fixing scew on all the catidges. *NOTE: Half-side cuttes, with non-staggeed teeth, need only be adjusted on one side

101 99

102 LONG EDGE CUTTERS Full Effective and Staggeed Flute Cuttes These high poductivity cuttes ae designed to emove high volumes of mateial in squae shoulde and slot milling applications. These cuttes featue P-20 tool steel bodies. Though-tool coolant, whee available, allowing bette chip evacuation and highe feed ates. 100

103 APPLICATIONS LONG EDGE CUTTERS Side Milling End Milling Slotting LONG EDGE CUTTERS The 5315VA12 is an extension of the vesatile 7690VA12 pogam. This cutte uses a ange of 12mm A-style insets. Both families offe full effective flutes fo high feed ates and ight-hand helix angles. Both ae ideal fo side milling and slotting. The 5315VA16 is an extension of the 7690VA16 pogam. This cutte uses industy-standad AP 16 style insets VA 101

104 5315 VA 12 Milling Cutte 5315VA 12 Weldon Shank Dimensions (inch) Spaes EDP # Pat Numbe D l 1 l 1 No. of L/H Pofiling Slotting l 2 d 1 Z flutes EDP # EDP # C5315VA12WA1.00R F3007T T C5315VA12WA1.00R F3007T T C5315VA12WA1.25R F3007T T C5315VA12WA1.50R F3007T T8 5315VA12 Shell Mill Fixation C5315VA12-A1.50R F3007T T8 Please note that a maximum of 0.031" inset adius is allowed on the 5315VA12 ange of cuttes. Lage adii insets can be used on the leading edge if the body is modified. Fo insets, see next page. NOTE: Fo stainless steels, PH stainless steels and high tempeatue alloys, the 46 geomety should only be used fo pofiling. The chat below shows the multiplication facto fo the feed ate based on the pecentage of adial engagement of the cutte diamete. Feed coecting fo pofiling Weldon Shank Coefficient d 1 D a p H Engagement a e /diam (%) Example: C5315VA12-A1.50R1.33 using a 0.150" adial engagement (a e ) = 10% of the cutte diamete. At 10%, you coefficient is 1.6 (see chat); theefoe you must multiply you feed ate by 1.6 fo coecting the feed fo pofiling. AD_12 Recommended Cutting Conditions Shell Mill Fixation Roughing Semi-Finishing Finishing Speed Feed/Flute D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Alloyed Steels Stainless Steels See l See l See l See l Cast Ions Aluminum & Alloys High Temp. Alloys Had Steels (52-56 HRC) See l * See l See l Depth of Cut (a) a 102 hm = aveage chip thickness *Fo 1" diamete cuttes, the maximum feed ate is 0.006". NOTE: Fo stainless steels, PH stainless steels and high tempeatue alloys, the 46 geomety should only be used fo pofiling.

105 Insets fo 5315 VA 12 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min ADKT12T3PDER-45 SP Facet ADKT12T3PDER-45 X Facet ADKT12T3PDER-45 MP91M Facet ADKT12T3PDER-45 SC Facet d ADKT 12_ -45 l 85 s ADGT12T3PDFR-721 GH Facet ADHT12T3PDER-46 SP Facet ADHT12T3PDER-46 X Facet ADHT12T308ER-46 SP ADHT12T308ER-46 X Please note that fo the 5315 ange, only a maximum 0.031" adius is allowed. ADGT 12_ -721 ADHT 12_ VA 12 Technical Advice Milling Cutte Ode Example: C5315VA12WA1.00R0.9 Milling Inset Ode Example: ADKT12T3PDER-45 SC3025 Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys P M N H Had Mateials 103

106 5315 VA 16 Long Edge Cutte 5315 VA 16 Shell Mill Fixation Dimensions (inch) Spaes No. of EDP # Pat Numbe D L/H l 1 l 2 l 3 d 1 Insets EDP # EDP # C5315VA16-A2.0Z3R D4010T T C5315VA16-A2.0Z4R D4010T T C5315VA16-A2.5Z4R D4010T T C5315VA16-A2.5Z5R D4010T T C5315VA16-A3.0Z4R D4010T T C5315VA16-A3.0Z5R D4010T T VA 16 Catepilla Vee Flange C5315VA16FA50/2.0R D4010T T C5315VA16FA50/2.5R D4010T T C5315VA16FA50/3.0R D4010T T15 The chat below shows the multiplication facto fo the feed ate based on the pecentage of adial engagement of the cutte diamete. d 1 Feed coecting fo pofiling I 1 H Coefficient Axial D Engagement a e /diam (%) Shell Mill Fixation Example: C5315VA16-A2.0Z3R1.22 using a 0.200" adial engagement (a e ) = 10% of the cutte diamete. At 10%, you coefficient is 1.6 (see chat); theefoe you must multiply you feed ate by 1.6 fo coecting the feed fo pofiling. AP_16 Recommended Cutting Conditions L Roughing Semi-Finishing Finishing Speed Feed/Flute D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) I 2 I3 I 1 Unalloyed Steels Alloyed Steels Stainless Steels See l See l See l See l See l See l See l See l D Catepilla Vee Flange Cast Ions Aluminum & Alloys High Temp. Alloys Had Steels (52-56 HRC) See l See l See l See l See l See l See l hm = aveage chip thickness

107 Insets fo 5315 VA 16 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min APEX1604PDER-701 PFZ Facet APEX1604PDFR-701 SFZ Facet APEX1604PDFR-701 GH Facet APFW1604PDER MP91M Facet APFW1604PDTR X Facet APFW1604PDTR GH Facet APFW1604PDTR CN Facet APFW1604PDTR SF Facet APFW1604PDTR SFZ Facet APFW1604PDTR SC Facet APHT1604PDER SF Facet APHT1604PDER SFZ Facet APHT1604PDFR GH Facet APHT1604PDTR-42 MP91M Facet APHT1604PDTR-42 PFZ Facet APHT1604PDTR-42 X Facet APHT1604PDTR-42 SP Facet APHT160408ER-46 SP APHT160408ER-46 X APHT160416ER-46 SP APHT160416ER-46 X APHT160424ER-46 SP APHT160424ER-46 X APKT1604PDER-43 MP91M Facet APKT1604PDER-43 PFZ Facet APKT1604PDER-43 X Facet APKT1604PDER-43 SP Facet APKT1604PDER-43 SC Facet APKT1604PDRB-3M MP91M Facet APKT160408E-2C MP91M APMT160416B-2C SF APET160402TR-42 PFZ APET160408TR-42 PFZ APET160410TR-42 PFZ APET160415TR-42 PFZ APET160420TR-42 PFZ APET160425TR-42 MP91M APET160425TR-42 X APMT160412B-2C MP91M APMT160416B-2C MP91M APMT160424B-2C MP91M Note: Fo this style of cutte, in. cone ad max VA 16 Technical Advice d APEX 16_ -701 APFW 16_ APHT 16_ APHT 16_ -42 APHT 16_ -46 APKT 16_ -43 APKT_16-3M APKT_16-2C APET 16_ -42 APMT_16-2C l 85 s Milling Cutte Ode Example: C5315VA16-A2.0Z4R1.22 Milling Inset Ode Example: APFW1604PDER MP91M Fo complete cutting conditions efe to page: 208 Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys P M N H Had Mateials 105

108 CONTOUR MILLING CUTTERS Finishing / Semi-Finishing / Roughing These vesatile tools ae used fo face milling, adius end milling, slotting, pocketing, contou milling and hole milling. All Stellam Contou Milling Cuttes featue P-20 tool steel bodies. Though-tool coolant allows bette chip evacuation, highe feed ates. They can be used in oughing and finishing opeations. 106

109 APPLICATIONS CONTOUR MILLING CUTTERS Face Milling Radius/End Milling Slotting Slotting Pocketing Contou Milling Contou Milling Stellam offes a choice fo ball-nose milling opeations: 5500 V cuttes ae fo pofiling and finishing opeations. A centally located scew and vee-shaped inset base povide an accuate position in the tool body VX Roughing ball nose cuttes ae ideal fo oughing and semi-finishing pofiles and complex contous VS cuttes ae fo semifinishing and oughing in eithe two- o thee-flute configuation VS cuttes ae fo heavy oughing and shallow dilling opeations. They ae designed with two lage flutes fo easy evacuation of chips cuttes ae ideal fo highstengh milling and pocketing helical intepolation holes in any components VRD cuttes ae designed fo long each situations when contou milling. The insets and body design ceate igidity in these situations. 7702VRD cuttes ae fo oughing and finishing in mold applications. Its negative axial ake educes vibation V 7700 VR 5505 VX 7702 VRD 107

110 Contou Milling Cutte 5500 V V.375 Cylindical Shank Dimensions (inch) Spaes No. of EDP # Pat Numbe D L l 2 d 1 a Insets EDP # EDP # C5500V.375CR T7 5500V Modula Head Dimensions (inch) Spaes Max. EDP # Pat Numbe D L M* d 1 a p max. Z Inset RPM EDP # EDP # A5500V.375SR M RG.325S 85, T7 Modula Shanks Anti-Vibation, Heavy Alloys see page 179 d 1 L l 2 D ± " Cylindical Shank 5500 V.375 Technical Advice Milling Cutte Ode Example: C5500V.375CR Milling Inset Ode Example: RG.375S SP1064 Fo complete cutting conditions efe to page: 232 Woking Diamete: a p D w = 2 x 2 - ( -a p ) 2 D w whee: D w = Woking Diamete = Cutte adius a p = Axial Depth of Cut ± " Ramp Milling Method Modula Head a a z amp angle a p Ramp-up Data Cutte Diamete in. Ramp a z (in.) a p (in.) Angle Depth of cut (a) Toque Limits 6 in. lbs. 108

111 Insets fo 5500 V.375 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min RG.375S SP d RG.375S_ s RG10S SP RG 10S_ Inset Bottom RG Inset Oientation Countesink Counteboe Inset thu hole has a countesink on one side and a counteboe on the othe side. Assemble as shown to ceate pope pull back against the cutte pocket. Inset Intechangeability* Metic Inch Diamete Inset Numbe Diamete Inset Numbe 10 mm RG10S.375 in. RG.375S *Inset intechangeability allows metic insets to be used in inch cuttes and vice-vesa. To find pogammed feedate: Aveage chip thickness: f z = ( ) 2 x a e h m ( ) a p h m =f z x ( ) a e x ( ) a p whee: f z = Feed pe tooth h m = Aveage chip thickness D = Cutte diamete (outside) a e = Radial Depth of Cut D w = Woking Diamete a p = Axial Depth of Cut RG_.375 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Sta Guide < < < < < < < <0.020 Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 109

112 Contou Milling Cutte 5500 V V.375 V.500 Cylindical Shank Dimensions (inch) Spaes No. of EDP # Pat Numbe D L l 2 d 1 a Insets EDP # EDP # C5500V.500CR T10 d V Modula Head Dimensions (inch) Spaes Max. EDP # Pat Numbe D L M* d 1 a p max. Z Inset RPM EDP # EDP # A5500V.500SR M RG.500S 85, T10 Modula Shanks Anti-Vibation, Heavy Alloys see page 179 L l 2 D ± " Cylindical Shank 5500 V.500 Technical Advice Milling Cutte Ode Example: C5500V.500CR Milling Inset Ode Example: RG.500S SP1064 Fo complete cutting conditions efe to page: 232 Woking Diamete: a p D w = 2 x 2 - ( -a p ) 2 D w whee: D w = Woking Diamete = Cutte adius a p = Axial Depth of Cut ± " Ramp Milling Method Modula Head a a z amp angle a p Ramp-up Data Cutte Diamete in. Ramp a z (in.) a p (in.) Angle Depth of cut (a) Toque Limits 16 in. lbs. 110

113 Insets fo 5500 V.500 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min RG.500S SP d RG.500S_ s RG12S SP RG 12S_ Inset Bottom RG Inset Oientation Countesink Counteboe Inset thu hole has a countesink on one side and a counteboe on the othe side. Assemble as shown to ceate pope pull back against the cutte pocket. Inset Intechangeability* Metic Inch Diamete Inset Numbe Diamete Inset Numbe 12 mm RG12S.500 in. RG.500S *Inset intechangeability allows metic insets to be used in inch cuttes and vice-vesa. To find pogammed feedate: Aveage chip thickness: f z = ( ) 2 x a e h m ( ) a p h m =f z x ( ) a e x ( ) a p whee: f z = Feed pe tooth h m = Aveage chip thickness D = Cutte diamete (outside) a e = Radial Depth of Cut D w = Woking Diamete a p = Axial Depth of Cut RG_.500 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Sta Guide < < < < < < < <0.020 Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 111

114 Contou Milling Cutte 5500 V V.375 Cylindical Shank Dimensions (inch) Spaes No. of EDP # Pat Numbe D L l 2 d 1 a Insets EDP # EDP # C5500V.625CR T15 d V Modula Head Dimensions (inch) Spaes Max. EDP # Pat Numbe D L M* d 1 a p max. Z Inset RPM EDP # EDP # A5500V.625SR M RG.625S 85, T15 Modula Shanks Anti-Vibation, Heavy Alloys see page 179 L l 2 D ± " Cylindical Shank 5500 V.625 Technical Advice Milling Cutte Ode Example: C5500V.625CR Milling Inset Ode Example: RG.625S SP1064 Fo complete cutting conditions efe to page: 232 Woking Diamete: a p D w = 2 x 2 - ( -a p ) 2 D w whee: D w = Woking Diamete = Cutte adius a p = Axial Depth of Cut ± " Ramp Milling Method Modula Head a a z amp angle a p Ramp-up Data Cutte Diamete in. Ramp a z (in.) a p (in.) Angle Depth of cut (a) Toque Limits 23 in. lbs. 112

115 Insets fo 5500 V.625 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min RG.625S SP d RG.625_ s RG16S SP RG 16S_ Inset Bottom RG Inset Oientation Countesink Counteboe Inset thu hole has a countesink on one side and a counteboe on the othe side. Assemble as shown to ceate pope pull back against the cutte pocket. Inset Intechangeability* Metic Inch Diamete Inset Numbe Diamete Inset Numbe 16 mm RG16S.625 in. RG.625S *Inset intechangeability allows metic insets to be used in inch cuttes and vice-vesa. To find pogammed feedate: Aveage chip thickness: f z = ( ) 2 x a e h m ( ) a p h m =f z x ( ) a e x ( ) a p whee: f z = Feed pe tooth h m = Aveage chip thickness D = Cutte diamete (outside) a e = Radial Depth of Cut D w = Woking Diamete a p = Axial Depth of Cut RG_.625 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Sta Guide < < < < < < < <0.020 Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 113

116 Contou Milling Cutte 5500 V V.375 Cylindical Shank Dimensions (inch) Spaes No. of EDP # Pat Numbe D L l 2 d 1 a Insets EDP # EDP # C5500V.750CR T V Modula Head Dimensions (inch) Max. Spaes EDP # Pat Numbe D L M* d 1 a p max. Z Inset RPM EDP # EDP # A5500V.750SR M RG.750S 85, T20 d 1 Modula Shanks Anti-Vibation, Heavy Alloys see page 179 L l 2 D ± " Cylindical Shank 5500 V.750 Technical Advice Milling Cutte Ode Example: C5500V.750CR Milling Inset Ode Example: RG.750S SP1064 Fo complete cutting conditions efe to page: 232 Woking Diamete: a p D w = 2 x 2 - ( -a p ) 2 D w whee: D w = Woking Diamete = Cutte adius a p = Axial Depth of Cut Ramp Milling Method Modula Head Depth of cut (a) a 114 a z amp angle a p Ramp-up Data Cutte Diamete in. Ramp a z (in.) a p (in.) Angle Toque Limits 23 in. lbs.

117 Insets fo 5500 V.750 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min RG.750S SP d RG.750S_ s RG20S SP RG 20S_ Inset Bottom RG Inset Oientation Countesink Counteboe Inset thu hole has a countesink on one side and a counteboe on the othe side. Assemble as shown to ceate pope pull back against the cutte pocket. Inset Intechangeability* Metic Inch Diamete Inset Numbe Diamete Inset Numbe 20 mm RG20S.75 in. RG.750S *Inset intechangeability allows metic insets to be used in inch cuttes and vice-vesa. To find pogammed feedate: Aveage chip thickness: f z = ( ) 2 x a e h m ( ) a p h m =f z x ( ) a e x ( ) a p whee: f z = Feed pe tooth h m = Aveage chip thickness D = Cutte diamete (outside) a e = Radial Depth of Cut D w = Woking Diamete a p = Axial Depth of Cut Sta Guide RG_.750 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) < < < < < < < <0.020 Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 115

118 Contou Milling Cutte 5500 V V.375 Cylindical Shank Dimensions (inch) Spaes No. of EDP # Pat Numbe D L l 2 d 1 a Insets EDP # EDP # C5500V1.00CR T20 d V Modula Head Dimensions (inch) Spaes Max. EDP # Pat Numbe D L M* d 1 a p max. Z Inset RPM EDP # EDP # A5500V1.00SR M RG1.00S 85, T20 Modula Shanks Anti-Vibation, Heavy Alloys see page 179 L l 2 D ± " Cylindical Shank 5500 V 1.00 Technical Advice Milling Cutte Ode Example: C5500V 1.00CR Milling Inset Ode Example: RG1.00S SP1064 Fo complete cutting conditions efe to page: 232 Woking Diamete: a p D w = 2 x 2 - ( -a p ) 2 D w whee: D w = Woking Diamete = Cutte adius a p = Axial Depth of Cut Ramp Milling Method Modula Head Depth of cut (a) a 116 a z amp angle a p Ramp-up Data Cutte Diamete 1.00 in. Ramp a z (in.) a p (in.) Angle Toque Limits 45 in. lbs.

119 Insets fo 5500 V 1.00 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min RG1.00S SP d RG 1.00S_ s RG25S SP RG 25S_ Inset Intechangeability* Metic Inch Diamete Inset Numbe Diamete Inset Numbe 25 mm RG25S in. RG1.00S *Inset intechangeability allows metic insets to be used in inch cuttes and vice-vesa. RG Inset Oientation Countesink To find pogammed feedate: Aveage chip thickness: Inset Bottom Counteboe Inset thu hole has a countesink on one side and a counteboe on the othe side. Assemble as shown to ceate pope pull back against the cutte pocket. f z = h m 2 -- a 2 -- a h m =f z x ( e ) 2 ( p ) 2 x whee: f z = Feed pe tooth a e = Radial Depth of Cut h m = Aveage chip thickness D = Cutte diamete (outside) D w = Woking Diamete a p = Axial Depth of Cut ( ) a e x ( ) a p Sta Guide RG_1.00 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) < < < < < < < <0.020 Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 117

120 Roughing Ball Nose 5505 VX VX Weldon Shank Dimensions (inch) EDP # Pat Numbe D L a p max. l 3 d 1 Z Inset C5505VX06W.750R XPNT06 l VX Spaes Spaes fo Inset Though Hole Spaes fo Axial Retention Scew EDP # Pat Numbe EDP # EDP # EDP # EDP # C5505VX06W.750R F3008T T F3008T T8 Weldon Shank 5505VX Technical Advice Milling Cutte Ode Example: C5505VX06W750R2.00 Milling Inset Ode Example: XPNT06/ R-C X400 Fo complete cutting conditions efe to page: 232 Woking Diamete: D w = 2 x 2 - ( -a p ) 2 a p whee: D w = Woking Diamete = Cutte adius a p = Axial Depth of Cut D w To find pogammed feedate: Aveage chip thickness: f z = ( ) 2 x a e h m ( ) a p h m =f z x ( ) a e x ( ) a p a p whee: f z = Feed pe tooth h m = Aveage chip thickness D = Cutte diamete (outside) a e = Radial Depth of Cut D w = Woking Diamete a p = Axial Depth of Cut Depth of Cut (ap) 118

121 Insets fo 5505 V 0.75 Application & Mateial Dimensions (inch) Roughing EDP # Pat Numbe Gade d l s XPNT06/ R-C SC XPNT06/ R.C X XPNT XP_06 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Sta Guide See I See I See I See I See I See I See I See I Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 119

122 Roughing Ball Nose 5505 VX VX Weldon Shank Dimensions (inch) EDP # Pat Numbe D L a p max. l 3 d 1 Z Inset C5505VX08W1.00R XPNT C5505VX08W1.00R XPNT08 l VX Spaes Spaes fo Inset Though Hole Spaes fo Axial Retention Scew EDP # Pat Numbe EDP # EDP # EDP # EDP # C5505VX08W1.00R D4010T T F3507T T C5505VX08W1.00R D4010T T F3507T T15 Weldon Shank 5505VX Technical Advice Milling Cutte Ode Example: C5505VX08W1.00R2.37 Milling Inset Ode Example: XPNT08/0832.R-C X400 Fo complete cutting conditions efe to page: 232 Woking Diamete: D w = 2 x 2 - ( -a p ) 2 a p whee: D w = Woking Diamete = Cutte adius a p = Axial Depth of Cut D w To find pogammed feedate: Aveage chip thickness: f z = ( ) 2 x a e h m ( ) a p h m =f z x ( ) a e x ( ) a p a p whee: f z = Feed pe tooth h m = Aveage chip thickness D = Cutte diamete (outside) a e = Radial Depth of Cut D w = Woking Diamete a p = Axial Depth of Cut Depth of Cut (ap) 120

123 Insets fo 5505 V 1.00 Application & Mateial Dimensions (inch) Roughing EDP # Pat Numbe Gade d l s XPNT08/0832.R-C SC XPNT08/0832.R-C X XPNT Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S XP_08 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) See I See I See I See I See I See I See I See I Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 121

124 Roughing Ball Nose 5505 VX VX Weldon Shank Dimensions (inch) EDP # Pat Numbe D L a p max. l 3 d 1 Z Inset C5505VX10W1.25R XPNT C5505VX10W1.25R XPNT10 l VX Spaes Spaes fo Inset Though Hole Spaes fo Axial Retention Scew EDP # Pat Numbe EDP # EDP # EDP # EDP # C5505VX10W1.25R D5013T T F4007T T C5505VX10W1.25R D5013T T F4007T T20 Weldon Shank 5505VX Technical Advice Milling Cutte Ode Example: C5505VX10W1.25R3.00 Milling Inset Ode Example: XPNT10/1043.R-C X400 Fo complete cutting conditions efe to page: 232 Woking Diamete: D w = 2 x 2 - ( -a p ) 2 a p whee: D w = Woking Diamete = Cutte adius a p = Axial Depth of Cut D w To find pogammed feedate: Aveage chip thickness: f z = ( ) 2 x a e h m ( ) a p h m =f z x ( ) a e x ( ) a p a p whee: f z = Feed pe tooth h m = Aveage chip thickness D = Cutte diamete (outside) a e = Radial Depth of Cut D w = Woking Diamete a p = Axial Depth of Cut Depth of Cut (ap) 122

125 Insets fo 5505 V 1.25 Application & Mateial Dimensions (inch) Roughing EDP # Pat Numbe Gade d l s XPNT10/1043.R-C SC XPNT10/1043.R-C X XPNT Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S XP_10 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) See I See I See I See I See I See I See I See I Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 123

126 Roughing Ball Nose 5505 VX VX Weldon Shank Dimensions (inch) EDP # Pat Numbe D L a p max. l 3 d 1 Z Inset C5505VX12W1.50R XPNT C5505VX12W1.50R XPNT12 l VX Spaes Spaes fo Inset Though Hole Spaes fo Axial Retention Scew EDP # Pat Numbe EDP # EDP # EDP # EDP # C5505VX12W1.50R D6014T T F4011T T C5505VX12W1.50R D6014T T F4011T T20 Weldon Shank 5505VX Technical Advice Milling Cutte Ode Example: C5505VX12W1.50R4.00 Milling Inset Ode Example: XPNT12/1254.R-C X400 Fo complete cutting conditions efe to page: 232 Woking Diamete: D w = 2 x 2 - ( -a p ) 2 a p whee: D w = Woking Diamete = Cutte adius a p = Axial Depth of Cut D w To find pogammed feedate: Aveage chip thickness: f z = ( ) 2 x a e h m ( ) a p h m =f z x ( ) a e x ( ) a p a p whee: f z = Feed pe tooth h m = Aveage chip thickness D = Cutte diamete (outside) a e = Radial Depth of Cut D w = Woking Diamete a p = Axial Depth of Cut Depth of Cut (ap) 124

127 Insets fo 5505 V 1.50 Application & Mateial Dimensions (inch) Roughing EDP # Pat Numbe Gade d l s XPNT12/1254.R-C SC XPNT12/1254.R-C X XPNT Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S XP_12 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) See I See I See I See I See I See I See I See I Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 125

128 Roughing Ball Nose 5505 VX VX Weldon Shank Dimensions (inch) EDP # Pat Numbe D L a p max. l 3 d 1 Z Inset C5505VX16W2.00R XPNT C5505VX16W2.00R XPNT VX Spaes l 1 Spaes fo Inset Though Hole Spaes fo Axial Retention Scew EDP # Pat Numbe EDP # EDP # EDP # EDP # C5505VX16W2.00R F8017S KH D6018S KH C5505VX16W2.00R F8017S KH D6018S KH5004 Weldon Shank 5505VX Technical Advice Milling Cutte Ode Example: C5505VX16W2.00R6.00 Milling Inset Ode Example: XPNT16/1654.R-C X400 Fo complete cutting conditions efe to page: 232 Woking Diamete: D w = 2 x 2 - ( -a p ) 2 a p whee: D w = Woking Diamete = Cutte adius a p = Axial Depth of Cut D w To find pogammed feedate: Aveage chip thickness: f z = ( ) 2 x a e h m ( ) a p h m =f z x ( ) a e x ( ) a p a p whee: f z = Feed pe tooth h m = Aveage chip thickness D = Cutte diamete (outside) a e = Radial Depth of Cut D w = Woking Diamete a p = Axial Depth of Cut Depth of Cut (ap) 126

129 Insets fo 5505 V 2.00 Application & Mateial Dimensions (inch) Roughing EDP # Pat Numbe Gade d l s XPNT16/1654.R-C SC XPNT16/1654.R-C X XPNT Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S XP_16 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) See I See I See I See I See I See I See I See I Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 127

130 Contou Milling Cutte 5510 VS VS 06 Weldon Shank Dimensions (inch) Spaes No. of EDP # Pat Numbe D L l 2 d 1 a Insets EDP # EDP # a F2506TP T C5510VS06WA1.00R b F2506TP T VS 06 Technical Advice Milling Cutte Ode Example: C5510VS06WA1.00R1.15 Milling Inset Ode Example: SPEW060304SN X500 XPEW08/250308SN-B X500 Fo complete cutting conditions efe to page: 232 When using these tools fo slotting opeations, maximum cutting depth is half the diamete cutte. Woking Diamete: d 1 D w = 2 x 2 - ( -a p ) 2 a p whee: D w = Woking Diamete = Cutte adius a p = Axial Depth of Cut D w L To find pogammed feedate: Aveage chip thickness: l 1 b l 2 a f z = ( ) 2 x a e h m ( ) a p h m =f z x ( ) a e x ( ) a p D whee: f z = Feed pe tooth h m = Aveage chip thickness D = Cutte diamete (outside) a e = Radial Depth of Cut D w = Woking Diamete a p = Axial Depth of Cut Weldon Shank 128

131 Insets fo 5510 VS 06 d Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s R hm min SPEW060304SN X500 b l SPEW 06_ s d R XPEW08/250308SN-B X500 a XPEW 08_ l s Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 129

132 Contou Milling Cutte 5510 VS VS 09 Weldon Shank Dimensions (inch) Spaes No. of EDP # Pat Numbe D L l 2 d 1 a Insets EDP # EDP # a F3508T T C5510VS09WA1.25R b F3508T T VS 09 Technical Advice Milling Cutte Ode Example: C5510VS09WA1.25R1.90 Milling Inset Ode Example: SDMW09T308TN X500 XDEW11/32T308SN-B X500 Fo complete cutting conditions efe to page: 232 When using these tools fo slotting opeations, maximum cutting depth is half the diamete cutte. Woking Diamete: d 1 D w = 2 x 2 - ( -a p ) 2 a p L D w whee: D w = Woking Diamete = Cutte adius a p = Axial Depth of Cut b To find pogammed feedate: Aveage chip thickness: l 1 a l 2 f z = ( ) 2 x a e h m ( ) a p h m =f z x ( ) a e x ( ) a p D whee: f z = Feed pe tooth h m = Aveage chip thickness D = Cutte diamete (outside) a e = Radial Depth of Cut D w = Woking Diamete a p = Axial Depth of Cut Weldon Shank 130

133 Insets fo 5510 VS 09 d Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s R hm min SDCW09T3AETN X44 b Facet l SDCW 09_ s SDHW09T3AETN X500 b Facet SDHW 09_ SDMW09T308TN X500 b SDMW 09_ d R l s XDEW11/32T308SN-B X44 a XDEW11/32T308SN-B X500 a XDEW 11_ -B Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 131

134 Contou Milling Cutte 5515 VS VS 12 Weldon Shank Dimensions (inch) Spaes No. of EDP # Pat Numbe D L l 1 l 2 d 1 Insets EDP # EDP # C5515VS12WA1.50R a D5010T T20 b F4011T T C5515VS12W2.00R c D5010T T20 b F4011T T VS 12 Technical Advice Milling Cutte Ode Example: C5515VS12WA1.50R2.50 Milling Inset Ode Example: SDMT120412EN-41 X500 XDMT16/400512EN-B41 X500 Fo complete cutting conditions efe to page: 232 When using these tools fo slotting opeations, maximum cutting depth is half the diamete cutte. Woking Diamete: a p D w = 2 x 2 - ( -a p ) 2 d 1 whee: D w = Woking Diamete = Cutte adius a p = Axial Depth of Cut D w L To find pogammed feedate: Aveage chip thickness: l 1 b l 2 a f z = ( ) 2 x a e h m ( ) a p h m =f z x ( ) a e x ( ) a p D whee: f z = Feed pe tooth h m = Aveage chip thickness D = Cutte diamete (outside) a e = Radial Depth of Cut D w = Woking Diamete a p = Axial Depth of Cut Weldon Shank 132

135 Insets fo 5515 VS 12 d Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s R hm min SDHW1204AETN X500 b Facet l SDHW 12_ s SDMT120412EN-41 X500 b SDMW120412TN X500 b SDMT 12_ -41 SDMW 12_ d R l s XDEW16/400512SN-B X500 a XDEW16/500512SN-B X500 c XDEW 16_ -B XDMT16/400512EN-B41 X500 a XDMT16/500512EN-B41 X500 c XDMT 16_ -B41 Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 133

136 Contou Milling Cutte 7700 VR VR 06 Weldon Shank Dimensions (inch) Spaes No. of EDP # Pat Numbe D 1 D 2 L/H l 2 d 1 a Insets EDP # EDP # C7700VR06WA.625R F2505T T C7700VR06WA.750R F2505T T C7700VR06WA.750R F2505T T C7700VR06WA.750R F2505T T7 d VR 06 Technical Advice Milling Cutte Ode Example: C7700VR06WA.750R2.30 Milling Inset Ode Example: RPEX0602M0F-701 SFZ Fo complete cutting conditions efe to page: 232 L I 2 Woking Diamete: a p D w = D x 2 - ( -a p ) 2 D 2 ± D 1 D 2 D w whee: D w = Woking Diamete D 2 = Diamete of cutte inset cente to cente = Inset adius a p = Axial Depth of Cut To find pogammed feedate: Aveage chip thickness: Weldon Shank f z = ( ) 2 x a e h m ( ) a p h m =f z x ( ) a e x ( ) a p whee: f z = Feed pe tooth h m = Aveage chip thickness D = Cutte diamete (outside) a e = Radial Depth of Cut D w = Woking Diamete a p = Axial Depth of Cut a Depth of Cut (a) 134

137 Insets fo 7700 VR 06 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min RPEW0602M0T X RPEX0602M0E-701 PFZ RPEX0602M0F-701 GH RPEX0602M0F-701 SFZ RPEX0602M0F-701 X RPMT0602M0E-41 MP91M RPMT0602M0E-41 X d RPEW 06_ RPEX 06_ -701 RPMT 06_ -41 s Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S RP_06 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 135

138 7700 VR 08 Contou Milling Cutte 7700 VR 08 Weldon Shank Dimensions (inch) Spaes No. of EDP # Pat Numbe D 1 D 2 L/H l 2 d 1 a Insets EDP # EDP # C7700VR08WA1.00R2.80-M F3006T T9 d VR 08 Technical Advice Milling Cutte Ode Example: C7700VR 08 WA1.00R2.80-M3 Milling Inset Ode Example: RPEX0803M3F-701 SFZ Fo complete cutting conditions efe to page: 232 L Woking Diamete: I 2 a p D w = D x 2 - ( -a p ) 2 D 2 D 2 D w whee: D w = Woking Diamete D 2 = Diamete of cutte inset cente to cente = Inset adius a p = Axial Depth of Cut ± D 1 To find pogammed feedate: Aveage chip thickness: Weldon Shank f z = ( ) 2 x a e h m ( ) a p h m =f z x ( ) a e x ( ) a p whee: f z = Feed pe tooth h m = Aveage chip thickness D = Cutte diamete (outside) a e = Radial Depth of Cut D w = Woking Diamete a p = Axial Depth of Cut a Depth of Cut (a) 136

139 Insets fo 7700 VR 08 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min RPEX0803M3E-701 PFZ RPEX0803M3F-701 GH RPEX0803M3F-701 SFZ RPMT0803M3E-41 MP91M RPMT0803M3E-41 X RPMT0803M3E-41 SP d RPEX 08_ -701 RPMT 08_ -41 s Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S RP_08 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 137

140 Contou Milling Cutte 7700 VR 10 d VR 10 Weldon Shank Dimensions (inch) Spaes No. of EDP # Pat Numbe D 1 D 2 L l 2 l 3 d 1 a Insets EDP # EDP # C7700VR10WA1.25R D4008T T15 L I 2 D 2 ± D 1 Weldon Shank 7700 VR 10 Technical Advice a Milling Cutte Ode Example: C7700VR10M1.25R5.50 Milling Inset Ode Example: RPHT10T3M0E-421 X500 Fo complete cutting conditions efe to page: 232 Depth of Cut (a) Woking Diamete: D w = D x 2 - ( -a p ) 2 D 2 D w a p whee: D w = Woking Diamete D 2 = Diamete of cutte inset cente to cente = Inset adius a p = Axial Depth of Cut To find pogammed feedate: Aveage chip thickness: f z = ( ) 2 x a e h m ( ) a p h m =f z x ( ) a e x ( ) a p whee: f z = Feed pe tooth h m = Aveage chip thickness D = Cutte diamete (outside) a e = Radial Depth of Cut D w = Woking Diamete a p = Axial Depth of Cut 138

141 Insets fo 7700 VR 10 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min RPET10T3M0E SFZ RPET10T3M0E X RPEX10T3M0E-701 PFZ RPEX10T3M0F-701 GH RPEX10T3M0F-701 SFZ RPHT10T3M0T X RPHT10T3M0T SP d RPET 10_ RPEX 10_ -701 RPHT 10_ s RPHT10T3M0E-421 X RPHT10T3M0E-421 SP RPMT10T3M0E-41 MP91M RPMT10T3M0E-41 X RPMT10T3M0E-41 SP RPMW10T3M0T X RPHT 10_ -421 RPMT 10_ -41 RPMW 10_ Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S RP_10 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 139

142 Contou Milling Cutte 7700 VR 12 d VR 12 Shell Mill Fixation Dimensions (inch) Spaes No. of EDP # Pat Numbe D 1 D 2 L/H l 2 l 3 d 1 a Insets EDP # EDP # C7700VR12-A1.50R D4012T T C7700VR12-A2.00R D4012T T C7700VR12-A2.50R D4012T T C7700VR12-A3.00R D4012T T C7700VR12-A4.00R D4012T T C7700VR12-A5.00R D4012T T15 H ± VR 12 Mose Tape Shank C7700VR12M1.50R MT D4010T T15 D 2 ± D 1 Shell Mill Fixation 7700 VR 12 Technical Advice Milling Cutte Ode Example: C7700VR12-A2.50R Milling Inset Ode Example: RPHT1204M0E-421 X500 Fo complete cutting conditions efe to page: 232 L Woking Diamete: I 2 I 3 a p D w = D x 2 - ( -a p ) 2 D 2 D 2 D w whee: D w = Woking Diamete D 2 = Diamete of cutte inset cente to cente = Inset adius a p = Axial Depth of Cut ± D 1 To find pogammed feedate: Aveage chip thickness: f z = ( ) 2 x a e h m ( ) a p h m =f z x ( ) a e x ( ) a p Mose Tape Shank whee: f z = Feed pe tooth h m = Aveage chip thickness D = Cutte diamete (outside) a e = Radial Depth of Cut D w = Woking Diamete a p = Axial Depth of Cut a Depth of Cut (a) 140

143 Insets fo 7700 VR 12 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min RPET1204M0E-X4 SP RPET1204M0E-X4 X RPET1204M0E-X4 SFZ RPEX1204M0E-701-X4 X RPEX1204M0F-701-X4 GH RPEX1204M0F-701-X4 SFZ d RPET 12_ RPEX 12_ -701 s RPHT1204M0E-421-X4 X RPHT1204M0E-421-X4 MP91M RPHT 12_ RPHT1204M0T-X4 X RPHT1204M0T-X4 SP RPHT 12_ RPMT1204M0E-41-X4 X RPMT1204M0E-41-X4 MP91M RPMT1204M0E-41-X4 PFZ RPMT1204M0E-41-X4 SP RPMW1204M0T-X4 MP91M RPMW1204M0T-X4 X RPMW1204M0T-X4 SP RPMT 12_ -41 RPMW 12_ Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S RP_12 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 141

144 Contou Milling Cutte 7701 VRD VRD 16 Shell Mill Fixation Dimensions (inch) Spaes No. of EDP # Pat Numbe D 1 D 2 H d 1 a Insets EDP# EDP# A7701VRD16-A052R D5013T T A7701VRD16-A066R D5013T T A7701VRD16-A080R D5013T T A7701VRD16-A100R D5013T T A7701VRD16-A125R D5013T T A7701VRD16-160R D5013T T VRD 16 Technical Advice d 1 Milling Cutte Ode Example: A7701VRD16-A125R Milling Inset Ode Example: RDMW1606M0S X500 Fo complete cutting conditions efe to page: 232 H ± D 2 D 1 ± a p Woking Diamete: D w = D x 2 - ( -a p ) 2 D 2 D w whee: D w = Woking Diamete D 2 = Diamete of cutte inset cente to cente = Inset adius a p = Axial Depth of Cut To find pogammed feedate: Aveage chip thickness: Shell Mill Fixation f z = ( ) 2 x a e h m ( ) a p h m =f z x ( ) a e x ( ) a p whee: f z = Feed pe tooth h m = Aveage chip thickness D = Cutte diamete (outside) a e = Radial Depth of Cut D w = Woking Diamete a p = Axial Depth of Cut a Depth of Cut (a) 142

145 Insets fo 7701 VRD 16 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min RDMW1606M0S SF RDMW1606M0S X RDMW1606M0S SU d RDMW 16_ s Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S RD_16 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 143

146 Contou Milling Cutte 7702 VRD 07 d VRD 07 Weldon Shank Dimensions (inch) Spaes EDP # Pat Numbe D L l 1 d 1 No. of Linea a Insets Ramp Down EDP # EDP # C7702VRD07WA0.50R F2505T T C7702VRD07WA0.50R F2505T T C7702VRD07WA0.625R F2505T T C7702VRD07WA0.625R F2505T T C7702VRD07WA0.75R F2505T T C7702VRD07WA0.75R F2505T T C7702VRD07WA1.00R F2505T T C7702VRD07WA1.00R F2505T T7 L I VRD Modula Head Dimensions (inch) Max. Spaes EDP # Pat Numbe D D 2 L M* d 1 a p max. Z RPM EDP # EDP # A7702VRD07S.625R M , F2505T T A7702VRD07S.750R M , F2505T T A7702VRD07S1.00R M , F2505T T A7702VRD07S1.25R M , F2505T T7 Modula Shanks Anti-Vibation, Heavy Alloys see page VRD 07 Technical Advice D Milling Cutte Ode Example: C7702VRD07WA.625R4.0 Milling Inset Ode Example: RDET0702M0E-701 SP4036 Fo complete cutting conditions efe to page: 210 a p of longe each tool is 10% of cutte diamete Weldon Shank Woking Diamete: a p D w = D x 2 - ( -a p ) 2 D 2 D w whee: D w = Woking Diamete D 2 = Diamete of cutte inset cente to cente = Inset adius a p = Axial Depth of Cut To find pogammed feedate: Aveage chip thickness: Modula Head f z = ( ) 2 x a e h m whee: f z = Feed pe tooth h m = Aveage chip thickness D = Cutte diamete (outside) ( ) a p h m =f z x a e = Radial Depth of Cut D w = Woking Diamete a p = Axial Depth of Cut ( ) a e x ( ) a p a Depth of Cut (a) 144

147 Insets fo 7702 VRD 07 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min RDET0702M0E-701 SP RDHW0702M0T SP d RDET 07_ -701 RDHW 07_ s Ramp down Diamete of boe Diamete Penetation Angle Linea Ramping Boe Dia. Boe Dia. Penetation Linea Pat Numbe Max. (inch) Min. (inch) Angle Ramp Down C7702VRD07WA0.50R2.00 C7702VRD07WA0.50R C7702VRD07WA0.625R2.0 C7702VRD07WA0.625R C7702VRD07WA0.75R2.00 C7702VRD07WA0.75R C7702VRD07WA1.00R2.00 C7702VRD07WA1.00R Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S RD_07 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 145

148 Contou Milling Cutte 7702 VRD 10 d VRD 10 Weldon Shank Dimensions (inch) Spaes EDP # Pat Numbe D L l 1 d 1 a No. of Linea Insets Ramp Down EDP # EDP # C7702VRD10WA0.75R F3507T T C7702VRD10WA0.75R F3507T T C7702VRD10WA1.00R F3508T T C7702VRD10WA1.00R F3508T T C7702VRD10WA1.25R F3508T T C7702VRD10WA1.25R F3508T T15 L 7702 VRD Modula Head Dimensions (inch) Max. Spaes EDP # Pat Numbe D D 2 L M* d 1 a p max. Z RPM EDP # EDP # A7702VRD10S.750R M , F3507T T A7702VRD10S1.00R M , F3507T T A7702VRD10S1.25R M , F3507T T A7702VRD10S1.38R M , F3507T T15 Modula Shanks Anti-Vibation, Heavy Alloys see page 179 I VRD 10 Technical Advice D Milling Cutte Ode Example: C7702VRD10WA1.00R2.75 Milling Inset Ode Example: RDHW1003M0T SP4036 Fo complete cutting conditions efe to page: 232 a p of longe each tool is 10% of cutte diamete Weldon Shank Woking Diamete: a p D w = D x 2 - ( -a p ) 2 D 2 D w whee: D w = Woking Diamete D 2 = Diamete of cutte inset cente to cente = Inset adius a p = Axial Depth of Cut To find pogammed feedate: Aveage chip thickness: f z = ( ) 2 x a e h m ( ) a p h m =f z x ( ) a e x ( ) a p Modula Head whee: f z = Feed pe tooth h m = Aveage chip thickness D = Cutte diamete (outside) a e = Radial Depth of Cut D w = Woking Diamete a p = Axial Depth of Cut a Depth of Cut (a) 146

149 Insets fo 7702 VRD 10 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min RDET1003M0E-701 SP RDHW1003M0T SP d RDET 10_ -701 RDHW 10_ s Ramp down Diamete of boe Diamete Penetation Angle Linea Ramping Boe Dia. Boe Dia. Penetation Linea Pat Numbe Max. (inch) Min. (inch) Angle Ramp Down C7702VRD10WA0.75R2.75 C7702VRD10WA0.75R4.75 C7702VRD10WA1.00R2.75 C7702VRD10WA1.00R4.75 C7702VRD10WA1.25R2.75 C7702VRD10WA1.25R Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S RD_10 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 147

150 Contou Milling Cutte 7702 VRD VRD 12 Weldon Shank Dimensions (inch) Spaes EDP # Pat Numbe D L l 1 d 1 a No. of Linea Insets Ramp Down EDP # EDP # C7702VRD12WA1.00R F3508T T C7702VRD12WA1.00R F3508T T C7702VRD12WA1.25R F3508T T C7702VRD12WA1.25R F3508T T C7702VRD12WA1.5R F3508T T C7702VRD12WA1.5R F3508T T15 d VRD 12 Technical Advice Milling Cutte Ode Example: C7702VRD12WA1.25R4.75 Milling Inset Ode Example: RDHW12T3M0T SP4036 Fo complete cutting conditions efe to page: 232 L a p of longe each tool is 10% of cutte diamete Woking Diamete: I 1 D w = D x 2 - ( -a p ) 2 a p D D 2 D w whee: D w = Woking Diamete D 2 = Diamete of cutte inset cente to cente = Inset adius a p = Axial Depth of Cut Weldon Shank To find pogammed feedate: Aveage chip thickness: f z = ( ) 2 x a e h m ( ) a p h m =f z x ( ) a e x ( ) a p whee: f z = Feed pe tooth h m = Aveage chip thickness D = Cutte diamete (outside) a e = Radial Depth of Cut D w = Woking Diamete a p = Axial Depth of Cut a Depth of Cut (a) 148

151 Insets fo 7702 VRD 12 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min RDET12T3M0E-701-X6 SP RDHW12T3M0T-20-X6 SP RDHW12T3M0T-20-X6 SP d RDET 12_ -701 RDHW 12_ s RDHW12T3M0T-X6 SP RDHW12T3M0T-X6 SP RDHW 12_ RDMW12T3M0T-20-X6 SP RDMW 12_ RDMW12T3M0T-X6 SP RDMW 12_ Ramp down Diamete of boe Diamete Linea Ramping Boe Dia. Boe Dia. Penetation Linea Pat Numbe Max. (inch) Min. (inch) Angle Ramp Down C7702VRD12WA1.00R2.75 C7702VRD12WA1.00R C7702VRD12WA1.25R2.75 C7702VRD12WA1.25R C7702VRD12WA1.5R2.75 C7702VRD12WA1.5R Penetation Angle Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S RD_12 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 149

152 7702 VRD 16 Contou Milling Cutte 7702 VRD 16 Weldon Shank Dimensions (inch) Spaes EDP # Pat Numbe D L l 1 d 1 a No. of Linea Insets Ramp Down EDP # EDP # C7702VRD16WA1.25R F4011T T C7702VRD16WA1.25R F4011T T C7702VRD16WA1.5R F4011T T C7702VRD16WA1.5R F4011T T20 d 1 L I VRD 16 Technical Advice Milling Cutte Ode Example: C7702VRD16WA1.5R2.75 Milling Inset Ode Example: RDHW1604M0T SP4036 Fo complete cutting conditions efe to page: 232 a p of longe each tool is 10% of cutte diamete D Woking Diamete: D w = D x 2 - ( -a p ) 2 Weldon Shank D 2 D w a p whee: D w = Woking Diamete D 2 = Diamete of cutte inset cente to cente = Inset adius a p = Axial Depth of Cut To find pogammed feedate: Aveage chip thickness: f z = ( ) 2 x a e h m ( ) a p h m =f z x ( ) a e x ( ) a p whee: f z = Feed pe tooth h m = Aveage chip thickness D = Cutte diamete (outside) a e = Radial Depth of Cut D w = Woking Diamete a p = Axial Depth of Cut a Depth of Cut (a) 150

153 Insets fo 7702 VRD 16 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min RDET1604M0E-701-X8 SP d RDET 16_ -701 s RDHW1604M0T-X8 SP RDHW1604M0T-X8 SP RDHW 16_ RDHW1604M0T-30-X8 SP RDHW1604M0T-30-X8 SP RDHW 16_ RDMW1604M0T-X8 SP RDMW 16_ RDMW1604M0T-30-X8 SP RDMW 16_ Ramp down Diamete of boe Diamete Penetation Angle Linea Ramping Boe Dia. Boe Dia. Penetation Linea Pat Numbe Max. (inch) Min. (inch) Angle Ramp Down C7702VRD16WA1.25R2.75 C7702VRD16WA1.25R C7702VRD16WA1.5R2.75 C7702VRD16WA1.5R Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S RD_16 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 151

154 7712 VRD 12 Milling Cutte 7712VRD12 Modula Head Dimensions (inch) Max. Spaes EDP # Pat Numbe D D 2 L M* d 1 a p max. Z RPM EDP # EDP # A7712VRD12S1.00R M , F3507T T A7712VRD12S1.25R M , F3507T T VRD 12 Technical Advice Milling Cutte Ode Example: A7712VRD R1.377 Milling Inset Ode Example: RDET 12T3M0E-701-X6 SP4036 Fo complete cutting conditions efe to page: 232 Woking Diamete: D 2 D w a p D w = D x 2 - ( -a p ) 2 whee: D w = Woking Diamete D 2 = Diamete of cutte inset cente to cente = Inset adius a p = Axial Depth of Cut Modula Head To find pogammed feedate: h m f z = ( ) 2 x a e ( ) a p Aveage chip thickness: h m =f z x ( ) a e x ( ) a p whee: f z = Feed pe tooth h m = Aveage chip thickness D = Cutte diamete (outside) a e = Radial Depth of Cut D w = Woking Diamete a p = Axial Depth of Cut a p Depth of Cut (a p ) 152

155 Insets fo 7712 VRD 12 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min RDET 12T3M0E-701-X6 SP RDHW 12T3M0T-20-X6 SP RDHW 12T3M0T-20-X6 SP RDHW 12T3M0T-X6 SP RDHW 12T3M0T-X6 SP RDMW12T3M0T-20-X6 SP RDMW12T3M0T-X6 SP d RDET 12_ -701 RDHW 12_ RDMW 12_ s RD_12 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 153

156 7712 VRD 16 Milling Cutte 7712VRD16 Modula Head Dimensions (inch) Spaes Max. EDP # Pat Numbe D D 2 L M* d 1 a p max. Z RPM EDP # EDP # A7712VRD16S1.25R M , F4011T T20 Modula Shanks Anti-Vibation, Heavy Alloys see page VRD 12 Technical Advice Milling Cutte Ode Example: A7712VRD R1.693 Milling Inset Ode Example: RDET 12T3M0E-701-X6 SP4036 Fo complete cutting conditions efe to page: 232 Woking Diamete: D 2 D w a p D w = D x 2 - ( -a p ) 2 whee: D w = Woking Diamete D 2 = Diamete of cutte inset cente to cente = Inset adius a p = Axial Depth of Cut Modula Head To find pogammed feedate: h m f z = ( ) 2 x a e ( ) a p Aveage chip thickness: h m =f z x ( ) a e x ( ) a p whee: f z = Feed pe tooth h m = Aveage chip thickness D = Cutte diamete (outside) a e = Radial Depth of Cut D w = Woking Diamete a p = Axial Depth of Cut a p Depth of Cut (a p ) 154

157 Insets fo 7712 VRD 16 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min RDET 1604M0E701-X8 SP RDHW 1604M0TX8 SP RDHW 1604M0TX8 SP RDHW 1604M0T30-X8 SP RDHW 1604M0T30-X8 SP RDHW 1604M0T-X8 SP RDHW 1604M0T30-X8 SP d RDET 16_ -701 RDHW 16_ RDMW 16_ s RD_16 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 155

158 PROFILING / POCKETING CUTTERS - AEROSTELL These cuttes have been specially designed fo machining pockets and pofiles in light metal alloys. They can also pefom contouing opeations (finishing) in composite mateials, cast ion and titanium alloys. All Stellam pofile and pocketing cuttes featue P-20 tool steel bodies. Though-tool coolant allows bette chip evacuation, highe feed ates. 156

159 APPLICATIONS PROFILING / POCKETING CUTTERS Contou Milling Pocketing Squae Shoulde End Milling Radius/End Milling PROFILING CUTTERS 5182VZ cuttes, o Aeostell cuttes, ae a unique design fo high pefomance outing of aluminum and light alloys. The Aeostell was designed in conjunction with a majo aeospace company to ovecome many poblems associated with aluminum milling. Aeostell insets offe a high positive ake loweing cutting foces, edge build-up and powe equied vesus bazed-tool designs. Fo example 0.4HP/inch 3 is equied fo machining The design also educes defomation in thin sections down to in. on the wall and floo of the wokpiece. Two scews locate the submicon-gain insets in each pocket fo accuate indexing. The insets ae pecision gound to close toleances, offeing an excellent suface finish and eliminating the need fo eginding as with othe types of tools. Insets ae available fo depths of cut of 1.25 in., 1.30 in. o 2.08 in. Each cutte is designed to hold insets offeed in a lage numbe of adii. A amp angle of 15 degees is possible. 5702VZ cuttes ae ou newest design fo high metal emoval in aluminum applications. This tool is designed, manufactued and tested in accodance with EN ISO 15641:2001 to ensue maximum stability in high speed applications. The tools ae capable of 45,000 RPM. The unique 14mm inset allows machining in thin-wall applications due to low pessue. Standad adii ae available fom 0.079" to 0.236" (2mm to 6mm) VZ

160 5182 VZ 32 Pofile / Pocketing Cutte 5182 VZ 32 Catepilla Vee Flange* Dimensions (inch) Spaes No. of EDP # Pat Numbe D L l 2 l 3 R max. a Insets EDP # EDP # C5182VZ32FA50/1.25R D4008A T15 * 50 tape. Note: Because the oveall length of the inset is educed, as the cone adius inceases, the L, l 2, l 3 and a dimensions will educe/incease as the adius size inceases/educes. The numbes above assume a in. cone adius. Pat numbe ending -4 means in. max adius on inset. Pat numbe ending -8 means in. adius insets only. L I 2 I 3 D R 5182 VZ 32 Technical Advice Milling Cutte Ode Example: C5182VZ32FA50/1.25R Milling Inset Ode Example: ZECX32T330ER-701 GH2 Fo complete cutting conditions efe to page: 232 Maximum RPM when balanced = 18,000 RPM. Maximum amp angle = 15 Catepilla Vee Flange Fixing scews: 1) Loosely tighten scews numbe 1 and 2. 2) Tighten scew numbe 1 to in. lbs. 3) Tighten scew numbe 2 to in. lbs. 1 Ramp angle 15 2 a Depth of Cut (a) 158

161 Insets fo 5182 VZ 32 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min ZECX32T302ER-701 GH ZECX32T325ER-701 GH ZECX32T330ER-701 GH ZECX32T340ER-701 GH ZECX32T350ER-701 GH d ZECX 32_ -701 l s * This cutte can be used fo finish pofiling in these mateials, with a maximum in. adial depth of cut. Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S ZE_32 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels * Cast Ions * High Temp. Alloys * Had Steels (52-56 HRC) Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 159

162 5182 VZ 33 Pofile / Pocketing Cutte 5182 VZ 33 Catepilla Vee Flange* Dimensions (inch) Spaes No. of EDP # Pat Numbe D L l 2 l 3 R max. a Insets EDP # EDP # C5182VZ33FA50/1.50R D4010A T15 * 50 tape. Note: Because the oveall length of the inset is educed, as the cone adius inceases, the L, l 2, l 3 and a dimensions will educe/incease as the adius size inceases/educes. The numbes above assume a in. cone adius. Pat numbe ending -4 means in. max adius on inset. L I 2 I 3 D R 5182 VZ 33 Technical Advice Milling Cutte Ode Example: C5182VZ33FA50/1.50R Milling Inset Ode Example: ZDCX330440ER-701 GH2 Fo complete cutting conditions efe to page: 232 Maximum RPM when balanced = 12,000 RPM. Maximum amp angle = 15 Catepilla Vee Flange Fixing scews: 1) Loosely tighten scews numbe 1 and 2. 2) Tighten scew numbe 1 to in. lbs. 3) Tighten scew numbe 2 to in. lbs. 1 Ramp angle 15 2 a Depth of Cut (a) 160

163 Insets fo 5182 VZ 33 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min ZDCX330402ER-701 GH ZDCX330425ER-701 GH ZDCX330440ER-701 GH d ZDCX 33_ -701 l s * This cutte can be used fo finish pofiling in these mateials, with a maximum in. adial depth of cut. Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S ZD_33 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels * Cast Ions * High Temp. Alloys * Had Steels (52-56 HRC) Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 161

164 5182 VZ 53 Pofile / Pocketing Cutte 5182 VZ 53 Catepilla Vee Flange Dimensions (inch) Spaes No. of EDP # Pat Numbe D L l 2 l 3 R max. a Insets EDP # EDP # C5182VZ53FA50/2.00R D5010A T C5182VZ53FA50/2.50R D5010A T20 * 50 tape. Note: Because the oveall length of the inset is educed, as the cone adius inceases, the L, l 2, l 3 and a dimensions will educe/incease as the adius size inceases/educes. The numbes above assume a in. cone adius. Pat numbe ending -4 means in. max adius on inset. L I 2 I 3 D R 5182 VZ 53 Technical Advice Milling Cutte Ode Example: C5182VZ53FA50/2.50R Milling Inset Ode Example: ZDCX530430ER-701 GH2 Fo complete cutting conditions efe to page: 232 Maximum RPM when balanced = 12,000 RPM Maximum amp angle = 15 Catepilla Vee Flange Fixing scews: 1) Loosely tighten scews numbe 1 and 2. 2) Tighten scew numbe 1 to in. lbs. 3) Tighten scew numbe 2 to in. lbs. 1 Ramp angle 15 2 a Depth of Cut (a) 162

165 Insets fo 5182 VZ 53 Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min ZDCX530402ER-701 GH ZDCX530430ER-701 GH ZDCX530440ER-701 GH ZDCX530460ER-701 GH d ZDCX 53_ -701 l s * This cutte can be used fo finish pofiling in these mateials, with a maximum in. adial depth of cut. ** See maximum RPM. Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S ZD_53 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels * Cast Ions High Temp. Alloys * Had Steels (52-56 HRC) Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 163

166 High Speed 5702VZD Aluminum Machining 5702 VZD14 Cylindical Shank Dimensions (inch) Inset Spaes Scew No. of adius Max. tightening EDP # Pat Numbe D L l 2 l 3 d 1 a max.insets ange RPM EDP# EDP# lb/in C5702VZD14CA.75R g , F2505T T C5702VZD14CA.75R g > , F2505T T *Always eplace the scew when the inset is changed. All cuttes supplied with ten exta scews. Custome must puchase addtional scews. Radial depth of cut = 0.008" up to cutte diamete. These tools have been designed, manufactued and tested in accodance with EN ISO Standad and stocked balanced at G = 2.5 at 30,000 RPM. Cylindical shank tools mounted in a shink fit holde o hydaulic chuck must be e-inspected fo balance by the end use. These tools ae stocked without an electonic chip. Cylindical Shank 5702 VZ Technical Advice Milling Cutte Ode Example: C5702VZD14CA.75R Milling Inset Ode Example: ZDCX1403PDFR-701 GH1 Ramp angle Radius (inch) Cutte Ø Facet 0.079" 0.098" 0.118" 0.157" The chat below shows total metal emoval capability (based on 24,000 RPM) and maximum RPM by diamete. All cuttes ae balanced to ISO Standad :986. The maximum RPM is engaved on all cutte bodies. Metal Removal Cutte Ø Max RPM Qmax in 3 /min , *Scew Fixation It is impotant to change the scew each time the inset is changed to ensue the highest secuity. A dynamometic key and the ight toque value ae impotant. The coect toque infomation is shown with the cutte body dimensions. a Depth of Cut (a) 164

167 Insets fo 5702VZ d s Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min ZDCX1403PDFR-701 GH Facet ZDCX140320FR-701 GH ZDCX140325FR-701 GH ZDCX140330FR-701 GH ZDCX140340FR-701 GH l ZDCX 14_ -701 *Maximum cutting speed (RPM) is in elation to the diamete of the cutte. See table on page 164. Below specifications ae geneal paametes fo aluminum. Please efe to page 168 fo specific feeds and speeds fo specific types of aluminum. Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S ZD_14 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) * * * Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 165

168 High Speed 5702VZP Aluminum Machining 5702 VZP14 Cylindical Shank (Inset ZPCX14...) Dimensions (inch) Inset Spaes Scew No. of adius Max. tightening EDP # Pat Numbe D L l 2 l 3 d 1 a max.insets ange RPM EDP# EDP# lb/in C5702VZP14CA1.00R g , D4006T T C5702VZP14CA1.00R g > , D4006T T C5702VZP14CA1.00R g > , D4006T T C5702VZP14CA1.25R g , D4008T T C5702VZP14CA1.25R g > , D4008T T C5702VZP14CA1.25R g > , D4008T T C5702VZP14CA1.50R g , D4008T T C5702VZP14CA1.50R g > , D4008T T C5702VZP14CA1.50R g > , D4008T T Cylindical Shank 5702 VZP14 HSK-63A (Inset ZPCX14... ) C5702VZP14HA1.00R , D4006T T C5702VZP14HA1.00R > , D4006T T C5702VZP14HA1.00R > , D4006T T C5702VZP14HA1.25R , D4008T T C5702VZP14HA1.25R > , D4008T T C5702VZP14HA1.25R > , D4008T T C5702VZP14HA1.50R , D4008T T C5702VZP14HA1.50R > , D4008T T C5702VZP14HA1.50R > , D4008T T *Always eplace the scew when the inset is changed. All cuttes supplied with ten exta scews. Custome must puchase addtional scews. Radial depth of cut = 0.008" up to cutte diamete. These tools have been designed, manufactued and tested in accodance with EN ISO Standad and stocked balanced at G = 2.5 at 30,000 RPM. Cylindical shank tools mounted in a shink fit holde o hydaulic chuck must be e-inspected fo balance by the end use. These tools ae stocked without an electonic chip VZ Technical Advice HSK Milling Cutte Ode Example: C5702VZP14CA1.00R Milling Inset Ode Example: ZPCX1404PDFR-701 GH1 Ramp angle Radius (inch) Cutte Ø Facet 0.079" 0.098" 0.118" 0.157" 0.197" 0.236" The chat below shows total metal emoval capability (based on 24,000 RPM) and maximum RPM by diamete. All cuttes ae balanced to ISO Standad :986. The maximum RPM is engaved on all cutte bodies. Depth of Cut (a) a Metal Removal Cutte Ø Max RPM Qmax in 3 /min , , , *Scew Fixation It is impotant to change the scew each time the inset is changed to ensue the highest secuity. A dynamometic key and the ight toque value ae impotant. The coect toque infomation is shown with the cutte body dimensions. 166

169 Insets fo 5702VZ d s Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min ZPCX1404PDFR-701 GH Facet ZPCX140420FR-701 GH ZPCX140425FR-701 GH ZPCX140430FR-701 GH ZPCX140440FR-701 GH ZPCX140450FR-701 GH ZPCX140460FR-701 GH l ZPCX 14_ -701 *Maximum cutting speed (RPM) is in elation to the diamete of the cutte. See table on page 166. Below specifications ae geneal paametes fo aluminum. Please efe to page 168 fo specific feeds and speeds fo specific types of aluminum. Sta Guide Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S ZP_14 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) * * * Key to Recommended Tools High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 167

170 Machinability by mateials Typical Rm Machinability Machinability Typical vc fpm fz ipt tempe (Mpa) Chip fomation Abasion applications min-max max Alloy Alloy CHEMICAL COMPOSITION LIMITS (WT%) goup designation Cu Si Fe Mn Mg Zn C Ti Pb Bi Al Othes min - H D A Chemical equipment Sheet ~0.20 Si+Fe1.0max min - H14 90 D A metal wok Coiled tube Scew machine poducts. Tuck fame. Aicaft stuctue. Jet enjine impelles. Aicaft engine cylinde heads ~ emaining - T3 310 A A ~ ~ ~ ~ emaining - T6 430 B A ~ ~ ~ ~ emaining - T4 390 B A ~ ~ ~ emaining - T4 465 B A ~ ~ emaining Ni1.7~2.3 T B B ~ ~ ~ emaining - A A Al Al-Cu Cooking utensils, Al-Mn ~ ~ emaining - H D B Chemical equipment. Al-Si ~ ~ ~ emaining Ni0.5~1.3 T6 379 B D Pistons ~ ~ emaining - H C A 168 Achitectual. Cable Sheating. Welded pessue vessels. Hydaulic tubes. Tanspotation equipment. H ~ ~ ~ emaining - H C A Al-Mg H ~ ~ ~ emaining - H C A ~ ~ ~ emaining - H C A H ~ ~ ~ ~ emaining - T6 300 C B ~ ~ emaining - T5 200 C B Heavy duty stuctue ~ ~ ~ ~ emaining - T6 379 C C Fumitue. Achitectual. Al-Mg-Si ~ ~ ~ emaining - T6 C C Heavy duty welded ~ ~ ~ ~ emaining - T9 400 B B stuctue. Pipeline ~ ~ ~ emaining - T6 310 D C Heat Sink ~ ~ emaining - T6 241 C B ~ ~ ~ ~ emaining - O B A ~ ~ emaining Z0.05~0.25 T5 400 B A Al-Zn ~ ~ ~ emaining Z0.08~0.15 T B A High stength stuctue ~ ~ ~ ~ emaining - T6 570 B A Aicaft stuctue. Bat ~ ~ ~ ~ emaining - T6 600 B A ~ ~ ~ ~ emaining - T B A V c = (π x D x N) / 12 N = (12 x Vc) / (π x D) D: Tool diamete, N: Rotation (RPM), V c : Cutting speed π = You need to choose a cutting speed in the ange of values, compatible with the cutte max otation capacity (engaved on the body) and you spindle stability. Machinability A EXCELLENT B GOOD-TO-EXCELLENT C GOOD D NOT GOOD 5702 cuttes ae capable of machining composites and coppe alloys, such as C95800(Cu 79%, Fe 4%, Ni 5%, Al 9%, Mn 1%). Minimum feed is in elation with the edge pofile: IPT.

171 Recommendations fo High Speed Machining Check spindle condition: Runout Balancing Clamping of the attachment in taction Making and cleanliness Check that the tool is suitable fo the equied use. Insets must be locked positively in the pocket and secued using the tox scew povided. The scew must be toqued to the coect value as indicated in ou chat. Fo secuity use a new scew each time you change an inset. Check the balancing of the assembled tool: cutte body, insets and attachment. Befoe stat up, note the maximum RPM engaved on the tool o in ou technical documents. The maximum RPM is linked to a pecise balancing value. Ensue that the field of application of the tool shown in ou technical documents and technological paametes is obseved: a e (in) width of cut, lateal engagement (adial) a p (in) Axial depth of cut f z (IPT) Feed pe tooth n (pm) RPM Stellam cannot accept esponsibility fo misuse of this poduct: Non obsevance of the above instuctions Machine without casing Incoect clamping of wokpieces No safety device on the machine Any misuse o incoect clamping The optimum otation must be detemined by condition of the spindle. The spindle must be igid to un at these highe RPMs. Unde no cicumstances must any attempt be made to epai this tool. The only pemitted maintenance is the indexing o eplacement of the insets. Use a new scew fo each inset eplacement. When assembling the cutte to a shink fit holde, the maximum potusion cannot exceed 10% of the each of tool. Example: C5702VZD14CA.75R has a each of 2.25", theefoe the maximum potusion = 2.48". The cutte nomenclatue code is made pe the following key: Example: C5702VZD14CA.75R C = Inch diamete and shank 5702 = Stellam Poduct Family V = Scew fixation Z = Inset shape D = ISO inset cleaance (D=15, P=20 ) 14 = Inset edge length (14mm) C = Shank type (C=cylindical, HSK=HSK63A) A = Though the tool coolant.75 = Cutting diamete (in) R = Right hand tool 2.25 = Reach of tool in inches -2 = Maximum allowable inset adius in 0.1mm incements (0.2=0.008") This tool must only be used fo pofiling, slotting and pocketing. 169

172 PLUNGING CUTTERS Roughing Designed fo high metal emoval ates, paticulaly when oughing, a ange of indexable-inset plunge milling cuttes is pat of Stellam poducts potfolio. Designated 7791VS, they ae ideal fo machining a wide vaiety of metals fom stainless steel though all gades of steel, cast ions, aluminum alloys and high tempeatue alloys. 170

173 APPLICATIONS PLUNGING Plunging Utilizing plunge milling techniques can incease poductivity between 3 and 10 times ove taditional pofiling opeations. Stellam s 7791VS family employs a shell mill body, utilizing insets with 4 cutting edges aound the peiphey, that take eithe a 0.315" o 0.433" maximum adial cut as it plunges down the wall of a component, which may be vetical, sloping o pofiled. The smalle insets ae used with two cuttes anging fom 1.5" to 2.0" diamete while the lage insets ae employed fo tools anging fom 2.5" to 6.0" diamete. THE ADVANTAGES Ideal tool fo stepove-plunge-slotting and coe plunging. High metal emoval ate and excellent chip evacuation. Pincipally Z-axial cutting foce minimizes tool deflection and side foces. System extemely efficient in all oughing opeations and deep cavities. Ideal fo aeospace and mold making industies. Wide ange of gades and geometies fo all applications. 171

174 7791 VS 09 Plunging Cutte 7791 VS 09 Shell Mill Fixation Dimensions (inch) Modula Shanks Anti-Vibation, Heavy Alloys see page 179 Spaes EDP # Pat Numbe D d 1 H Z a e EDP # EDP # C7791VS09-A1.50Z04R D4010T T C7791VS09-A2.00Z05R D4010T T VS 09 - Modula Head Dimensions (inch) Max. Spaes EDP # Pat Numbe D L M d 1 a p max. Z RPM EDP # EDP # A7791VS09S01.00R M , D4008T T A7791VS09S1.25R M , D4010T T VS 09 Technical Advice Milling Cutte Ode Example: C7791VS09-A1.50Z04R Milling Inset Ode Example: SCMT09T308EN-41 SP6564 Tool Definition Scallop height and step ove Tool definition (in) Diamete Inset size a e max Tool Shell Mill Fixation Scallop height Step ove (in) Inset Wokpiece ae (Maximum) The scallop height is calculated in elation with the step ove. Scallop Height Stepove Modula Head The maximum adial engagement is diectly in elation with inset cutting edge length. Fo inset type: SC 09 the a e, max is 0.315". The cutting edge should not be in contact with the mateial face afte machining to maintain the cutting edge quality. 172

175 Insets fo 7791 VS 09 d Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min SCMT09T308E GH SCMT 09_ l s SCMT09T308EN-41 PFZ SCMT09T308EN-41 MP91M SCMT09T308EN-41 X SCMT09T308EN-41 SP SCMT 09_ -41 SC_09 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed ae D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Mateial Vc (feet/min) z (inch/tooth) a p (inch) V c (feet/min) h m (inch) a p (inch) V c (feet/min) h m (inch) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 173

176 7791 VS 12 Plunging Cutte 7791 VS 12 Shell Mill Fixation Dimensions (inch) Spaes EDP # Pat Numbe D d 1 H Z a e EDP # EDP # C7791VS12-A2.50Z05R F4011T T C7791VS12-A3.00Z06R F4011T T C7791VS12-A4.00Z08R F4011T T C7791VS12-A5.00Z09R F4011T T C7791VS Z12R F4011T T VS 12 Technical Advice Milling Cutte Ode Example: C7791VS12-A2.50Z05R Milling Inset Ode Example: SCMT12M512EN-41 SP6564 Tool Definition Scallop height and step ove Shell Mill Fixation Diamete Inset size a e max Scallop height Tool definition (in) Step ove (in) Inset Tool Wokpiece ae (Maximum) The scallop height is calculated in elation with the step ove. Scallop Height Stepove The maximum adial engagement is diectly in elation with inset cutting edge length. Fo inset type: SC 12 the a e, max is 0.433". The cutting edge should not be in contact with the mateial face afte machining to maintain the cutting edge quality. 174

177 Insets fo 7791 VS 12 d Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing EDP # Pat Numbe Gade d l s hm min SCMT12M508E GH SCMT12M512T GH SCMT12M512T MP91M SCMT12M512T PFZ SCMT12M512T SFZ SCMT12M512T X SCMT 12_ l s SCMT12M512EN-41 MP91M SCMT12M512EN-41 PFZ SCMT12M512EN-41 X SCMT12M512EN-41 SP SCMT 12_ -41 SC_12 Recommended Cutting Conditions Roughing Semi-Finishing Finishing Speed Feed ae Feed ae Speed Feed ae Feed ae Speed Feed ae Feed ae Mateial Vc (feet/min) z (inch/tooth) a p (inch) V c (feet/min) f z (inch/tooth) a p (inch) V c (feet/min) f z (inch/tooth) a p (inch) Unalloyed Steels Stainless Steels Cast Ions High Temp. Alloys Had Steels (52-56 HRC) Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys hm = aveage chip thickness P M N H Had Mateials 175

178 MODULAR TOOLING Modula Head Tools ae designed to allow flexible each, achieved by an industy standad attachment to cylindical shanks and mose tape shanks. A full ange of machining techniques ae achievable. 176

179 APPLICATIONS MODULAR TOOLING Radius/End Milling Slotting Slotting Slotting Pocketing Plunging Contou Milling Contou Milling End Milling 5500 V cuttes ae fo pofiling and finishing opeations. A centally located scew and vee-shaped inset base povide an accuate position in the tool body. 7690VA cuttes ae available in 12mm depth-of-cut vesions. A wide vaiety of geometies and gades ae available fo all applications VRD cuttes ae fo oughing and finishing in mould applications. Its negative axial ake educes vibation. 7791VS family utilises insets with 4 cutting edges aound the peiphey, that take an 8mm maximum adial cut as it plunges down the wall of a component, which may be vetical, sloping o pofiled VXD high feed milling cuttes ae capable of high metal emoval in facing, plunging and slotting applications. The patented inset design offes bette pefomance than ound inset cuttes. 7712VRD cuttes (12mm and 16mm inset sizes) have a patented design peventing the inset fom otating in the pocket duing heavy feed opeations and unstable conditions. The unique pocket design ensues a pecise numbe of indexes pe inset. 177

180 Modula heads 7690VA - 12 PoweMill90 90º Milling Dimensions (inch) Max. Spaes EDP # Pat Numbe D L M* d 1 a p max. Z RPM EDP # EDP # A7690VA12S.75R M , F3007T T A7690VA12S1.00R M , F3007T T A7690VA12S1.25R M , F3007T T8 Inset found on page VA V - Ball Nose Finishing Dimensions (inch) Max. Spaes EDP # Pat Numbe D L M* d 1 a p max. Z Inset RPM EDP # EDP # A5500V.375SR M RG.325S 85, T A5500V.500SR M RG.500S 85, T A5500V.625SR M RG.625S 85, T A5500V.750SR M RG.750S 85, T A5500V1.00SR M RG1.00S 85, T20 Inset found on pages 109, 111, 113, 115 and V 7702VRD Button Cutte Dimensions (inch) Max. Spaes EDP # Pat Numbe D D 2 L M* d 1 a p max. Z RPM EDP # EDP # A7702VRD07S.625R M , F2505T T A7702VRD07S.750R M , F2505T T A7702VRD07S1.00R M , F2505T T A7702VRD07S1.25R M , F2505T T VRD A7702VRD10S.750R M , F3507T T A7702VRD10S1.00R M , F3507T T A7702VRD10S1.25R M , F3507T T A7702VRD10S1.38R M , F3507T T15 Inset found on pages 145 and VRD - Anti-Rotation Button Cutte Dimensions (inch) Max. Spaes EDP # Pat Numbe D D 2 L M* d 1 a p max. Z RPM EDP # EDP # A7712VRD12S1.00R M , F3507T T A7712VRD12S1.25R M , F3507T T A7712VRD16S1.25R M , F4011T T20 Inset found on pages 153 and VRD 178

181 Modula heads and shanks 7791VS - Plunge Milling Dimensions (inch) Max. Spaes EDP # Pat Numbe D0 L M* d 1 a p max. Z RPM EDP # EDP # A7791VS09S01.00R M , D4008T T A7791VS09S1.25R M , D4010T T15 Inset found on page VXD - High Feed Facing Dimensions (inch) Max. Spaes EDP # Pat Numbe D L M* d 1 a p max. Z Inset RPM EDP # EDP # A7792VXD09S1.00Z2R M XD , F3508T T A7792VXD09S1.25Z3R M XD , F3510T T15 Inset found on page VS VXD09 Shanks D2 D2 Modula Shanks - Anti-Vibation Heavy Alloy Dimensions (inch) EDP # Pat Numbe L L 1 D D 1 D 2 M M-13-M8-C5/ M M-13-M8-C5/ M M-13-M8-C5/ M M-13-M8-C5/ M8 L M-18-M10-C3/ M M-18-M10-C3/ M M-18-M10-C3/ M10 L1 L M-21-M12-C M M-21-M12-C M M-21-M12-C M M-21-M12-C M M-21-M12-C M12 D 1 D1 D M-29-M16-C M M-29-M16-C M M-29-M16-C M M-29-M16-C M16 179

182 THREAD MILLING The advent of moden machining centes allows fo simultaneous multi-axis machining. This pemits thead milling opeations to be completed easily with the use of helical intepolation pogamming and economically with moden tools and methods. The Stellam system includes solid cabide tools fo theads fom M6 o 1/4 UNC and the wold patented indexable inset system with single inset, twin inset and fou inseted tools fo ultimate flexibility. The Stellam thead milling system is 100% full thead fom on insets and solid cabide tools. 180

183 THE ADVANTAGES 1. All Stellam s thead mills ae 100% full fom pofile 2. Poduces a thead to within 1 pitch of the bottom of blind o counteboed holes 3. No undecuts ae equied, thus no pe-wok and fewe tools equied 4. Poduces a thead to any size o toleance 5. Poduces pedictable and consistent theads 6. Right hand o left hand theads can be poduced with the same tool 7. Completes a thead in one machine set up 8. Tools with NPT, NPTF, BSPT, BSW thead foms poduce intenal, extenal, ight hand and left hand theads with the same tools 9. Poduces easy to handle chips 10. Minimizes powe equiements 11. Inteupted cuts and casting mis-match is no poblem 12. Excellent suface finish eliminates debuing opeations 13. Multi-stat theads ae easy to poduce 14. No boken taps to emove 181

184 TECHNICAL INFORMATION THREAD MILLLING The Cutte Path As with most milling applications, Stellam ecommends CLIMB MILLING techniques wheeve possible. Howeve, thee ae two impotant factos to conside fo the path of the cutting tool when thead milling: Extenal Right Hand 1. Best cutting action fo the tool 2. The effect of chips in the hole Recutting chips can educe tool life and thead quality. Whee possible, commence intenal opeations at the bottom of the hole and wok outwads using the coect intepolation command to geneate the desied hand of thead. Intoducing The Tool To Cut Extenal Left Hand When intoducing the tool to cut a thead, it must ente (and exit) at the same helix angle as the thead itself. This is achieved by helical intepolation; the effects being: 1. Smooth pogession of the cutting edge to full depth of cut 2. A tue and accuate thead without signs of thinning Impotant Intenal Right Hand Feeds which ae too HEAVY cause: 1. Poo suface finish 2. Tool deflection 3. Poo tool life Feeds which ae too LOW cause: 1. Vibation 2. Thead thinning 3. Poo tool life Intenal Left Hand 182

185 Feed Rate Compensation Machine tools contol the feed at the tool cente line; theefoe, when intepolating intenal diametes the tool cente line is shote than the outside diamete and the feed must be compensated lowe. When intepolating extenal diametes the tool cente line is longe than the diamete being cut and the feed must be compensated upwads. The diagams and fomula below show the feed ate compensation calculations fo intenal and extenal theads. Tool Location Stellam ecommends that all indexable holdes with Weldon shank and solid cabide thead mills be held only in side locking holdes o hydaulic holdes. These methods exhibit the best possible igidity and un-out accuacy equied fo this type of machining opeation. Pogam Feed Calculation Intenal F = RPM x f z D = Thead diamete d = Tool diamete f z = Theoetical feed pe tooth P f = Pogam feed Intenal Feed P f = F - ((F x d) / D) Extenal F = RPM x f z D = Thead diamete d = Tool diamete f z = Theoetical feed pe tooth P f = Pogam feed Extenal Feed P f = F + ((F x d) / D) Cutte Path d Stellam povides complimentay softwae that calculates these figues automatically. D D Cutte Path Extenal Thead Cutte Path Intenal Thead 183

186 THREAD MILLING SOFTWARE Stellam povides complimentay, use fiendly softwae fo M.S. DOS/Micosoft Windows which enables the use to select the coect tool fo the descibed application. Featues Menu diven options fo thead fom, thead size and mateial Recommendation fo best suitable tool Safety limits fo feed ate Safety limits to educe the isk of thead thinning Automatic calculation of feed ate compensation Pat pogamming fo popula machine C.N.C. contols Benefits Thead details and dimensions Tool details and dimensions Tool photogaph Coect cutting data Coect feed fo tool and mateial Touble fee pat pogamming 184

187 Stellam ecommends the use of the complimentay softwae available to all ou customes. Howeve, we undestand that some customes need to poduce pogams manually unde thei own contol. The following method and examples ae povided to aid these equiements. If you equie any futhe pogamming, please contact ou technical line. Manual Pogamming & Examples Heidenhain Pogam Fo 1/2" NPT Theads 0 BEGIN PGM 069 MM 1 FN4 Q99 = +25,4DIV+(TPI (i.e.14)) 2 FN0 Q1 = +0,0 (START ANGLE) 3 FN0 Q2 = +2,0 (INCREMENT ANGLE) 4 FN0 Q3 = +0,056 (TAPER) 5 FN0 Q5 = +(START RAD) 6 (TRY 1,5 MM AND INCREASE TO SIZE) 7 FN4 Q6 = +Q3 DIV+180,0 (RAD INCREASE/2 DEG) 8 FN4 Q7 = +Q99 DIV +180,0 (Z INCREASE/2 DEG) 9 FN0 Q3 = +0,0 (Z START) 10 L X0,0 Y0,0 Z+15,0 R F9999 M13 11 L Z0,0 R F500 M 12 L X+Q5 Y0,0 R0 F(FEED RATE) M 13 LBL 1 14 FN6 Q10 = SIN +Q1 15 FN7 Q11 = COS +Q1 16 FN3 Q10 = +Q10 X +Q5 17 FN3 Q11 = Q11 X + Q5 18 L X+Q11 Y+Q10 Z+Q8 R F M90 (ALTER LAG TO 1) 19 FN1 Q1 = +Q1+ + Q2 (ANGLE INCREMENT) 20 FN1 Q8 = +Q8+ +Q7 (Z AXIS INCREMENT) 21 FN1 Q5+ +Q5+ +Q6 (X AND Y AXIS INCREMENT) 22 FN12 IF + Q1 LT + Q9 GO TO LBL1 23 LBL 0 24 LX0,0 Y0,0 R F1000 M 25 Z+15,0 R0 F9999 M 26 END PGM 069 MM LAG = Paamete 60 = 1 on system 2500 and below, above 2500 it is in use paametes. Heidenhain Contol Suitable Fo All Contol Levels Example: M36 X 4 mm pitch Using: 5900V30W029R Inset: TM30N4ISO SFZ Theefoe: R = 18-14,5 = 3,5 mm, R/2 = 1,75 mm L X0 Y0 LZ - (TO THREAD DEPTH) CC IY+0,00 IX + (R/2) F-- CP IPA + 180,0 IZ + (1/8 PITCH) DR+ LP R(R/2) PA0 CC IX-R IY0,0 CP IPA +360,0 IZ + (PITCH) DR+ CC IX-(R/2) IY0,0 CP IPA+180,0 IZ + (1/8 PITCH) DR+ Fanuc Contol R = Radius of tool path. Commencing at bottom of thead on cente of hole. Right hand thead - climb milling (Z axis feed UP). Values in backets should be substituted by the coect values fo the thead to be machined. Stellam ecommend that all thead milling pogams ae witten in absolute, with datum shifts between each hole. This eliminates any mispositioning that may occu if the thead is e-machined. G90 G00 X0 Y0 Z0 G01 Z-(DEPTH) F1000 G01 G41 X(R/2) Y-(R/2) F-- D-- OR H-- G03 X(R) Y0 R(R/2) Z(1/8 PITCH) G03 X(R) Y0 I - (R) J0,0 Z(PITCH) G03 X(R/2) Y(R/2) R(R/2) Z(1/8 PITCH) G01 G40 X(0) Y-(0) G00 Z0 Pogam Fo 1/2" NPT Fanuc S---- M13 G00 X0 Y0 Z0 G01 X0 Y0 Z-16,57 F---- G41 X0,784 Y-0,784 (D OR H WORD) G03 X1,569 Y0 Z-16,343 I0 J0,784 F--- (COMPENSATED) G03 X0 Y1,583 Z-15,889 I-1,583 J0 G03 X-1,597 Y0 Z-15,436 I0 J-1,597 G03 X0 Y-1,612 Z-14,982 I1,612 J0 G03 X1,626 Y0 Z-14,528 I0 J1,626 G03 X0,813 Y0,813 Z-14,302 I-0,813 J0 G01 G40 X0 Y0 G00 Z-5,684 G01 G41 X0,954 Y-0,954 (D OR H WORD) F--- G03 X1,909 Y0 Z-5,457 I0 J0,954 G03 X0 Y1,923 Z-5,003 I-1,923 J0 G03 X-1,938 Y0 Z-4,550 I0 J-1,938 G03 X0 Y-1,952 Z-4,096 I1,952 J0 G03 X1,966 Y0 Z-3,643 I0 J1,966 G03 X0,983 Y0,983 Z-3,416 I-0,983 J0 G01 G40 X0 Y0 G00 X0 Y0 Z0 185

188 SOLID CARBIDE THREAD MILLING Stellam s solid cabide thead milling tools ae manufactued on state of the at CNC machiney and each tool undegoes a compehensive inspection to ensue evey tool eaches the custome in pefect condition. They ae commonly used fo intenal diametes whee the advantages of multi-flutes and solid cabide can be clealy obseved: Balanced cut Rigidity Inceased feed 186

189 APPLICATIONS SOLID CARBIDE THREAD MILLING ISO Unified Whitwoth BSPT NPT Stellam s ange of solid cabide thead milling tools is designed fo theads with a length: diamete atio of 1.5:1 fo maximum igidity. These tools have been developed fo use on CNC machines utilizing theeaxis intepolation. All theadmills have spial flutes with a 100% full thead fom. These tools will poduce the pefect thead evey time in one pass. GRADE DFZ This gade is povided fo all solid cabide thead mills The substate is a micogain cabide with an TiAlN PVD coating. This coating demonstates: A high tempeatue stability Low coefficient of fiction Stellam s gade DFZ is the one gade fo all applications on high tempeatue aeospace alloys, stainless steels, feous and non feous metals. Paallel Tapeed 187

190 ISO Unified TMSC Solid Cabide Thead Milling Cuttes ISO 60 TMSCN Paallel Dimensions (inch) No. of No. of Pitch Fine EDP # Pat Numbe D d 1 L L 1 Gade Flutes Pitches inch Nom Pitch TMSCN1.0ISOI DFZ M TMSCN1.25ISOI DFZ M8 M10, M TMSCN1.50ISOI DFZ M10 M TMSCN1.75ISOI DFZ M TMSCN2.0ISOI DFZ M TMSCN2.5ISOI DFZ M TMSCN3.0ISOI DFZ M TMSCN3.5ISOI DFZ M30 UNC 60 TMSCN Paallel TMSCN20UNCI DFZ /4" UNC TMSCN18UNCI DFZ /16" UNC TMSCN16UNCI DFZ /8" UNC TMSCN14UNCI DFZ /16" UNC TMSCN13UNCI DFZ /2" UNC TMSCN12UNCI DFZ /16" UNC TMSCN11UNCI DFZ /8" UNC TMSCN10UNCI DFZ /4" UNC TMSCN9UNCI DFZ /8" UNC TMSCN8UNCI DFZ " UNC TMSCN7UNCI DFZ /8"-1 1/4" UNC UNF 60 TMSCN Paallel TMSCN28UNFI DFZ /4" UNF TMSCN24UNFI DFZ /16" - 3/8" UNF TMSCN20UNFI DFZ /16" - 1/2" UNF TMSCN18UNFI DFZ /16" - 5/8" UNF TMSCN16UNFI DFZ /4" UNF TMSCN14UNFI DFZ /8" UNF TMSCN12UNFI DFZ " - 1 1/2" UNF d 1 Note: TMSCN = Intenal TMSCE = Extenal TMSCEN = Intenal/Extenal L TMSC Technical Advice L 1 Thead Milling Cutte Ode Example: TMSCN14UNFI DFZ D Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys TMSCN Paallel P M N H Had Mateials 188

191 NPT NPT 60 TMSCEN Tapeed Dimensions (inch) No. of No. of EDP # Pat Numbe D d 1 L L 1 Gade Flutes Pitches TPI Thead TMSCEN27NPTI DFZ /8" NPT TMSCEN18NPTI DFZ /4" - 3/8" NPT TMSCEN14NPTI DFZ /2" - 3/4" NPT TMSCEN11.5NPTI DFZ " - 2" NPT TMSCEN8NPTI DFZ /2" - 4" NPT Patent #US 6, 45, 941.B1 fo spial fluted tapeed solid cabide theadmills. Bitish Standad Whitwoth (BSW), Bitish Standad Fine (BSF), Bitish Standad Paallel (BSP) and Bitish Standad Pipe Thead (BSPT) theadmills ae available to ode. d 1 L L 1 D TMSCEN Paallel d 1 L L 1 D 189 TMSCEN Tapeed

192 INDEXABLE THREAD MILLING Stellam has thead milling tools designed fo intenal and extenal milling of theads on moden C.N.C. machine tools. Stellam s thead milling bodies ae manufactued fom high quality tool steel and heat teated fo maximum toughness. This ensues the tool will emain in optimum condition longe and ensue consistency in tool life fo the multi-tooth thead milling inset. 190

193 APPLICATIONS INDEXABLE THREAD MILLING ISO Unified UNJ Whitwoth BSPT NPT NPTF TOOLHOLDERS & INSERTS Stellam thead milling tools come with cutting diametes fom 0.5 in. to 4.0 in. with single, twin and fou pockets. This povides ultimate flexibility in the system giving the tool many thead fom oppotunities fo divese applications and poduction planning. Coolant holes though the tool channel cutting fluid diectly to the cutting edge evacuating chips and lubicating the inset. All Stellam s thead milling insets ae full fom pofile. Insets ae double sided with the exception of some vey coase pitches and tape thead foms that ae single sided. GRADE SFZ This gade is povided fo all indexable inseted tools. The cabide substate is a micogain with a TiN PVD coating. This coating demonstates: Good heat stability Low coefficient of fiction Resistance to built up edge SFZ is suitable fo medium to low cutting speeds on all mateials and applications associated with indexable thead milling. Paallel Tapeed 191

194 TMX 6 Indexable Thead Milling Cuttes ISO Unified Whitwoth TMX Dimensions (inch) Spaes No. of EDP # Pat Numbe D* d 1 d 2 L L 1 Insets EDP # EDP # TMX S8T T6F * Minimum boe should be 1/3 geate than D. d 1 TMX 6 Technical Advice Thead Milling Cutte Ode Example: TMX206 Thead Milling Inset Ode Example: TM6EN24W SFZ Fo complete cutting conditions efe to page: 232 L d 2 L 1 D* TMM 192

195 Insets fo TM 6 h Dimensions (inch) Wok EDP # Pat Numbe Gade Mateial l h s TM6N0.5ISO SFZ TM6N0.75ISO SFZ TM6N1.0ISO SFZ TM6N1.25ISO SFZ TM6N1.5ISO SFZ TM6_ ISO Intenal l s TM6N40UN SFZ TM6N32UN SFZ TM6N24UN SFZ TM6N20UN SFZ TM6N18UN SFZ TM6_UNIFIED Intenal TM6EN40W SFZ TM6EN26W SFZ TM6EN20W SFZ TM6EN19W SFZ TM6_WHITWORTH Intenal & Extenal Othe thead fom pitches and pofiles ae available upon equest. Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys P M N H Had Mateials 193

196 TMX 14 Indexable Thead Milling Cuttes ISO Unified UNJ TMX Single Pocket Weldon Shank Dimensions (inch) Spaes No. of EDP # Pat Numbe D* d 1 d 2 L L 1 Insets EDP # EDP # TMX F2506T T7F TMX F2506T T7F TMX F2506T T7F TMX Twin Pocket Weldon Shank TMX F2506T T7F * Minimum boe should be 1/3 geate than D. d 1 L d 2 L 1 D* Single Pocket Weldon Shank d 1 TMX 14 Technical Advice Thead Milling Cutte Ode Example: TMX Milling Inset Ode Example: TM14N1.0ISO SFZ Fo complete cutting conditions efe to page: 232 d 2 L L 1 D* Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys Twin Pocket Weldon Shank P M N H Had Mateials 194

197 Whitwoth BSPT NPT NPTF Insets fo TM 14 h Dimensions (inch) Wok EDP # Pat Numbe Gade Mateial l h s TM14N0.5ISO SFZ TM14N0.75ISO SFZ TM14N1.0ISO SFZ TM14N1.25ISO SFZ TM14N1.5ISO SFZ TM14N1.75ISO SFZ TM14N2.0ISO SFZ TMS14N2.5ISO SFZ TM14_ISO Intenal l s TM14N40UN SFZ TM14N32UN SFZ TM14N24UN SFZ TM14N20UN SFZ TM14N18UN SFZ TM14N16UN SFZ TM14N14UN SFZ TMS14N12UN SFZ TMS14N10UN SFZ TM14_UNIFIED Intenal TM14E1.0ISO SFZ TM14E1.25ISO SFZ TM14E1.5ISO SFZ TM14_ISO Extenal TM14E20UN SFZ TM14E12UN SFZ TM14_UNIFIED Extenal TM14EN26W SFZ TM14EN20W SFZ TM14EN19W SFZ TM14EN14W SFZ TMS14EN14W SFZ TMS14EN12W SFZ TMS14EN11W SFZ TM14_WHITWORTH Intenal & Extenal TMT14 EN 19 BSPT SFZ TMT14 EN 14 BSPT SFZ TM14_BSPT Intenal & Extenal TMT14 EN 18 NPT SFZ TMT14 EN 14 NPT SFZ TM14_NPT Intenal & Extenal TMT14 EN 14 NPTF SFZ TM14_NPTF Intenal & Extenal Othe thead fom pitches and pofiles ae available upon equest. 195

198 TMX 21 Indexable Thead Milling Cuttes ISO Unified UNJ TMX Single Pocket Weldon Shank Dimensions (inch) Spaes No. of EDP # Pat Numbe D* d 1 d 2 L L 1 Insets EDP # EDP # TMX F4010T T20 TMX Twin Pocket Weldon Shank TMX F4010T T20 * Minimum boe should be 1/3 geate than D. d 1 L d 2 L 1 D* Single Pocket Weldon Shank d 1 TMX 21 Technical Advice Thead Milling Cutte Ode Example: TMX Milling Inset Ode Example: TM21N1.0ISO SFZ Fo complete cutting conditions efe to page: 232 d 2 L L 1 D* Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys Twin Pocket Weldon Shank P M N H Had Mateials 196

199 Whitwoth BSPT NPT NPTF Insets fo TM 21 h Dimensions (inch) Wok EDP # Pat Numbe Gade Mateial l h s TM21N1.0ISO SFZ TM21N1.25ISO SFZ TM21N1.5ISO SFZ TM21N2.0ISO SFZ TM21N2.5ISO SFZ TM21N3.0ISO SFZ TM21N3.5ISO SFZ TM21_ISO Intenal l s TM21N28UN SFZ TM21N20UN SFZ TM21N18UN SFZ TM21N16UN SFZ TM21N14UN SFZ TM21N12UN SFZ TM21N10UN SFZ TM21N8UN SFZ TMS21N7UN SFZ TM21_UNIFIED Intenal TM21E1.0ISO SFZ TM21E1.5ISO SFZ TM21E2.0ISO SFZ TM21E3.0ISO SFZ TM21_ISO Extenal TM21E20UN SFZ TM21E16UN SFZ TM21E14UN SFZ TM21E12UN SFZ TM21_UNIFIED Extenal TM21EN20W SFZ TM21EN16W SFZ TM21EN14W SFZ TM21EN12W SFZ TM21EN11W SFZ TM21_WHITWORTH Intenal & Extenal TMT21EN14BSPT SFZ TMT21EN11BSPT SFZ TM21_BSPT Intenal & Extenal TMT21EN14NPT SFZ TMT21EN11.5NPT SFZ TM21_NPT Intenal & Extenal Othe thead fom pitches and pofiles ae available upon equest. 197

200 TMX 30 Indexable Thead Milling Cuttes ISO Unified UNJ d 1 TMX Single Pocket Weldon Shank Dimensions (inch) Spaes No. of EDP # Pat Numbe D* d 1 d 2 L/H L 1 Insets EDP # EDP # TMX F5012T T20 L TMX Twin Pocket Weldon Shank TMX F5012T T20 d 2 L 1 TMX Fou Pocket Shell Mill Fixation TMX F5012T T TMX F5012T T20 * Minimum boe should be 1/3 geate than D. D* Single Pocket Weldon Shank d 1 d 2 L L 1 D* TMX 30 Technical Advice Thead Milling Cutte Ode Example: TMX Milling Inset Ode Example: TM30N1.0ISO SFZ Fo complete cutting conditions efe to page: 232 Twin Pocket Weldon Shank d 1 H D* Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys Fou Pocket Shell Mill Fixation P M N H Had Mateials 198

201 Whitwoth BSPT NPT NPTF Insets fo TM 30 h Dimensions (inch) Wok EDP # Pat Numbe Gade Mateial l h s TM30N1.5ISO SFZ TM30N2.0ISO SFZ TM30N2.5ISO SFZ TM30N3.0ISO SFZ TM30N4.0ISO SFZ TM30N4.5ISO SFZ TMS30N5.0ISO SFZ TMS30N6.0ISO SFZ TM30N16UN SFZ TM30N12UN SFZ TM30N10UN SFZ TM30N8UN SFZ TM30N6UN SFZ TMS30N5UN SFZ TM30E1.5ISO SFZ TM30_ISO Intenal TM30_UNIFIED Intenal TM30_ISO Extenal l s TM30E12UN SFZ TM30E8UN SFZ TM30_UNIFIED Extenal TM30EN16W SFZ TM30EN11W SFZ TM30_WHITWORTH Intenal & Extenal TMT30EN11BSPT SFZ TMX30_BSPT Intenal & Extenal TMT30EN11.5NPT SFZ TMT30EN8NPT SFZ Othe thead fom pitches and pofiles ae available upon equest. TM30_NPT Intenal & Extenal 199

202 TMX 40 Indexable Thead Milling Cuttes ISO Unified Whitwoth d 1 TMX Single Pocket Weldon Shank Dimensions (inch) Spaes No. of EDP # Pat Numbe D* d 1 d 2 L/H L 1 Insets EDP # EDP # TMX F5012T T20 L TMX Twin Pocket Weldon Shank TMX F5012T T20 d 2 L 1 TMX Fou Pocket Shell Mill Fixation TMX F5012T T TMX F5012T T20 * Minimum boe should be 1/3 geate than D. D* Single Pocket Weldon Shank d 1 d 2 L L 1 D* TMX 40 Technical Advice Thead Milling Cutte Ode Example: TMX Milling Inset Ode Example: TM40N1.0ISO SFZ Fo complete cutting conditions efe to page: 232 Twin Pocket Weldon Shank d 1 H D* Sta Guide Key to Recommended Tools Mateial Designations P Unalloyed Steels M Stainless Steels K Cast Ions S High Temp. Alloys Fou Pocket Shell Mill Fixation P M N H Had Mateials 200

203 BSPT NPT NPTF Insets fo TM 40 h Dimensions (inch) Wok EDP # Pat Numbe Gade Mateial l h s TM40N0.751ISO SFZ TM40N1.5ISO SFZ TM40N2.0ISO SFZ TM40N3.0ISO SFZ TM40N6.0ISO SFZ TM40_ISO Intenal l s TM40N12UN SFZ TM40N8UN SFZ TM40_ UNIFIED Intenal TM40EN11W SFZ TM40EN6W SFZ Othe thead fom pitches and pofiles ae available upon equest. TM40_ WHITWORTH Intenal & Extenal 201

204 INSERT DESIGNATION A P F W Shape 2 Cleaance A H M O R C D E G S 90 T 60 X special Z 0 N P 11 Othe nomal cleaances equiing SPECIAL specification Symbol O. 3 Toleance Class D M S A (1) inch ±0.001 ± ±0.001 E C (1) inch ±0.001 ± ±0.001 E (1) inch ±0.001 ±0.001 ±0.001 D F (1) inch ± ± ±0.001 G inch ±0.001 ±0.001 ±0.005 M H (1) inch ± ± ±0.001 J (1) inch fom ±0.002 ± ±0.001 to ±0.006 D K (1) inch fom ±0.002 ± ±0.001 to ±0.006 L (1) inch fom ±0.002 ±0.001 ±0.001 to ±0.006 M inch fom ±0.002 fom ±0.003 ±0.005 to ±0.006 to ±0.008 S N inch fom ±0.002 fom ±0.003 ±0.001 to ±0.006 to ±0.008 U v fom ±0.003 fom ±0.005 ±0.005 to ±0.010 to ±0.015 (1) Indexable insets with gound wipe edges. (2) Dependent upon the inset size (see ISO 1832 standad) 4 Type N R W ß ß T ß = ß = With dimensions o details equiing additional specifications. 202

205 04 PD T R Size 6 Thickness A H M O R S I I I I I 02 = in. 03 = in. S I T I X special Z I S T3 = in. 04 = in. 7 Cone R Rounded Cone Insets Value of cone adius given in 1/10 mm S S M5 = in. 05 = in. 06 = 0.25 in. Note: Fo shap cone Symbol = 00 8 Edge Condition Rounded Insets F E T Symbol = 00 If the Ø is conveted fom an inch value. Symbol = M0 If the Ø is conveted fom a metic value. Shap Cutting Edges Rounded Cutting Edges Chamfeed Cutting Edges 1 2 Insets With Wipe Edges. K S P Two Lette Symbol: 1 Fo cutting 2 edge angle χ A = 45 D = 60 E = 75 F = 85 P = 90 Fo wipe edge nomal cleaance A = 3 B = 5 C = 7 D = 15 E = 20 F = 25 G = 30 N = 0 P = 11 Double Chamfeed Cutting Edges 9 Cutting Diection R Right Hand Inset Chamfeed Rounded Cutting Edges OPTIONAL SYMBOL L Left Hand Inset Double Chamfeed Rounded Cutting Edges N Z = Any othe wipe edge cleaance. 10 Optional Manufactues optional symbol consisting of numbes o lettes; shall be sepaated fom the standadized designation by a dash (-). OPTIONAL SYMBOL OPTIONAL SYMBOL 203 Neutal Inset

206 INSERT GRADES UNCOATED GRADES GRADE SF30 A tough gade intended fo milling of steel, alloyed steel and stainless steel The gade SF30 woks well with o without coolant. GRADE X44 Gade containing Ruthenium fo use on steel and alloyed steel. The gade X44 is ecommended whee toughness is moe impotant than wea. Application aea: Alloyed steel. GRADE GH1 MICROGRAIN Micogain gade designed fo use on cast ions, and also bonzes, aluminums, Kevla, etc..the gade GH1 woks well with o without coolant. Low cutting pessue at high speeds due to shap cutting edge. GRADE GH2 MICROGRAIN Micogain gade designed fo use on cast ions, bonzes, aluminums, Kevla, etc.. This gade is tough and able to handle high pessue, vibation and shock. 204

207 UNCOATED GRADES INSERT GRADES GRADE SU5400 A tough uncoated C5 gade fo unalloyed and alloyed steels. GRADE CN25 CERMET Applications with limited shocks. Excellent suface finish. High esistance to wea and plastic defomation. Fo finish face milling of steels, cast ions, aluminum, etc... with wipe inset SPHX 12M512 EN. 205

208 INSERT GRADES GRADE PFZ COATED GRADES Coated with TiN-TiC-TiN by CVD. Coating thickness 3-5micons Fo use on steel, alloyed steel and stainless steel, with o without coolant. With coolant, PFZ pefoms well when milling titanium o nickel based alloys and ductile ion. GRADE X400 Coated with TiAlN by PVD A high pefomance gade with a high level of toughness and high wea esistant, thin laye PVD coating, fo use in demanding conditions of high metal emoval ates o inteupted cuts. This specifically designed uthenium gade (patent pending) allows high levels of cutting pessue and offes inceased secuity of the cutting edge. Fo use on low and medium cabon steels, tool steels and hadened steel (52-56 HRc) GRADE X500 Coated with TiN-TiC-TiN by CVD Coating thickness 3-5micons It has almost the same application ange as PFZ. The gade X500 is diffeent because of its impoved edge toughness. Fo use in difficult conditions on high tempeatue alloys and low cutting speeds. X500 also contains uthenium GRADE SFZ Micogain cabide with TiN PVD coating. Fo opeations equiing a shap edge condition. GRADE MP91M TiN-MT TiCN-Al 2 O 3 by CVD Coating thickness 4-7micons Fo use on steel, alloyed steel and cast ion. With its aluminum oxide coating, the gade MP91M is ecommended evey time wea chaacteistics ae moe impotant than toughness. 206

209 COATED GRADES INSERT GRADES GRADE SC3025 TiN - TiCN - Al2O3 by CVD Designed to offe wea and abasion esistance in all cast ions. GRADE SP4036 Micogain cabide with multilaye TiAlN PVD coating. It has a lowe fiction coefficient and a lowe cutting enegy duing finishing. The shape cutting edge educes the built-up edge damage and gives the wok pieces an excellent suface finish. Recommended fo alloyed steel and gey, spheoidal, nodula, malleable and compacted gaphite cast ion at highe speeds. GRADE SP5464 TiAlN by PVD A tough coated gade fo steels and cast ions. GRADE SP6564 Cabide coated with TiAlN and lubicity laye PVD coating. It has a lowe fiction coefficient and a lowe cutting enegy duing finishing. The shape cutting edge educes the built-up edge damage and gives the wok pieces an excellent suface finish. Recommended fo steel and stainless steel, in eithe highe speed o dy machining applications. GRADE SP1064 Micogain cabide with TiAlN and lubicity laye PVD coating. Fo semi-finish and finish machining. Ideal fo ball nose cuttes at highe suface speeds, o fo geate wea esistance. 207

210 CUTTING GEOMETRIES -2C 2C geomety has an open chip beake that educes cutting pessue while maintaining inset stength. 2C is ideal fo machining low cabon steel. -3M 3M has the stength of a flat top W inset, howeve its helical cutting edge helps to educe machine powe consumption is a geneal pupose geomety mainly applied to utility gound insets. This economical geomety is available with a numbe of inset styles fo use in all appoach angles. The 41 geomety has a stong cutting edge with a vey high positive ake and can be used with lowe feed ates than the 42 geomety is a geneal pupose geomety mainly applied to utility gound insets. This geomety is stonge than -41 and is used to mill steels and stainless steels with modeate feed ates. 208

211 CUTTING GEOMETRIES is a geneal pupose geomety fo use on most mateials. The positive ake and T-land combine to ceate a stong cutting edge. Fo 90 milling, the 42 geomety is the fist choice fo tough opeations. It is available on pecision gound inset styles AP seies, SDHT and MPHT in a numbe of coated gades. High feed ates ae possible with this geomety in 90 and 45 lead angle milling geomety is fo medium finishing opeations in high tempeatue alloys, titanium, stainless steels, and difficult-to-machine mateials. The high positive ake angle pevents built-up edges in these tough mateials. RPHT and SDHT insets ae available with the 421 geomety fo 45 and 0 milling opeations. The 421 is a efinement of the 42 design, but its ange of application is moe fo finishing and fo high tempeatue alloys equiing a shape cutting edge is a geneal pupose geomety designed to handle tough, sticky mateials such as stainless steels and high tempeatue alloys. It is applied to utility gound insets with gound wipe edges fo excellent suface finish and close axial unout toleance. ADKT, APKT and MPMT ae available with the 43 geomety fo use in Stellam s 90 cuttes. Its inclined cutting edge povides a fee cutting action than the 42 geomety geomety is peipheal gound with a gound facet fo poducing the best suface quality in most mateials while educing cutting pessue and powe consumption. 209

212 CUTTING GEOMETRIES -46 The 46 geomety is a fully peipheal gound geomety fo inceased accuacy available on AP-style insets with a adius. The insets have a gound facet impoving suface finishes on the component floo. The peipheal ginding poduces a consistent edge condition and accuate adius fom leading to longe tool life geomety is a peipheal gound inset with a shap cutting edge fo use on aluminum alloys, titanium alloys, coppe and bass. The 441 geomety povides fee cutting in 90 and 45 opeations and educes the suction effect associated with highe helical geometies geomety is designed fo oughing and semi-finishing. Available with a numbe of gades, 45 geomety allows machining of a wide ange of mateials. It is available on utility gound insets with gound wipe edges fo good suface finishes. The 45 geomety povides fee cutting in 45 opeations and educes the suction effect associated with highe helical geometies geomety has simila cutting applications as the 45 geomety, with a slightly lowe cutting pessue and pefoms well with high tempeatue alloys. 210

213 CUTTING GEOMETRIES -J J is a flat top inset with a gound cicumfeence. It is available with vaious adius sizes....w W geomety Stellam offes a numbe of flat-top insets fo numeous milling applications in a wide ange of mateials. The flat-top insets ae the best choice fo toughness in 90, 45 and 0 milling. This geomety offes a stonge cutting edge than a chip-goove inset geomety is highly suitable fo finishing a wide ange of mateials at low feedates. A vey high positive ake allows a fee cutting action paticulaly in aluminum. Titanium can be finished when the 701 geomety is combined with gade SFZ. This geomety is available with pecision gound Stellam inset designs. All of the insets equied in the supeb Aeostell cutte use the 701 geomety fo its excellent pefomance on thin-walled components is a geomety available on the ADGT12 inset fo millling aluminum. The high positive ake and shap edge allows a fee cutting action and educes built-up edge. 211

214 CUTTING GEOMETRIES -P P geomety has a einfoced base simila to T geomety. This makes the inset thicke and stonge fo use in oughing applications on 5210 style extended flute cuttes. -RA The RA geomety is availabe on pecision ODEW insets fo milling cast ion. The extended facet on this inset geomety allows a 50% highe feed ate fo high poductivity. The geomety is available with SC3025, ou top cast ion milling gade. -RGS RGS geomety is designed fo finish machining of 3D molds. It is extemely accuate and gives a vey long tool life. The RGS woks much bette than the RG, when machining a side wall that is close to 90. -SN SN is ou stongest in this ange and is ideal fo unstable cutting conditions, long ovehangs and vey high feedates. 212

215 CUTTING GEOMETRIES...T T geomety is fo geneal pupose applications, paticulaly in 45 milling opeations and is found on a wide ange of Stellam insets. This design is nealy as tough as flat-top insets while poviding excellent chip beaking ability. -TN TN is simila to SN but has a smalle edge pepaation which educes machine powe consumption. 213