TOOLS NEWS B055E Update. Multi-functional Indexable Cutter APX3000/4000. A new generation of high performance cutters.

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1 TOOLS NEWS Update B055E Multi-functional Indexable Cutter APX3000/4000 A new generation of high performance cutters.

Multi-functional milling Cutter APX3000/4000 Multi functional The APX is highly effective in various

Pocket milling Helical milling Face milling Slot milling 3-D copying Shoulder Milling Ramping High

heat resistant alloy and a special surface treatment.

2 Multi-functional milling Cutter APX3000/4000 Multi functional The APX is highly effective in various 3-D machining operations including excellent ramping capabilities. Pocket milling Helical milling Face milling Slot milling 3-D copying Shoulder Milling Ramping High Rigidity Cutter Bodies Rigidity has been increased by using a larger amount of backing metal behind the insert. Resistance to corrosion and abrasion on the cutter bodies made possible by using a superior highly heat resistant alloy and a special surface treatment. The cutter bodies are designed with through coolant holes to improve cooling and chip disposal. Effective Deep Hole Machining APX3000/4000, an extra long shank type is now available for difficult to reach applications. (Long, extra long shank type) (Standard shank type) 1

INSERT GRADES FOR A WIDE RANGE OF MATERIALS MP6100,MP7100,MP9100 - PVD coatings have properties such as toughness, low coefficient of friction and excellent welding, wear and heat resistance.

Excellent welding resistance due to low coefficient of friction PVD accumulated coating Special cemented carbide substrate Graphical representation.

1200 1100 1000 900 800 700 2700 Conventional MP6100 MP7100 MP9100 2800 2900 3000 3100 Hardness (Hv) Wear resistance ISO Application range PVD ISO Application range PVD ISO Application range PVD

$With high wear resistance and outstanding fracture resistance, MC5020 is ideal for milling for cast iron.$

3 INSERT GRADES FOR A WIDE RANGE OF MATERIALS MP6100,MP7100,MP PVD coatings have properties such as toughness, low coefficient of friction and excellent welding, wear and heat resistance. This results in tough, precision grades such as MP6100, MP7100 and MP9100. Excellent welding resistance due to low coefficient of friction PVD accumulated coating Special cemented carbide substrate Graphical representation. With accumulated Al-Ti-Cr-N based PVD coating Heat resistance Oxidation temperature (Cº) TOUGH-Σ A fusion of the separate coating technologies; PVD and multi-layering realises extra toughness Conventional MP6100 MP7100 MP Hardness (Hv) Wear resistance ISO Application range PVD ISO Application range PVD ISO Application range PVD Multi-layering of the coating prevents any cracks penetrating through to the substrate. P Steel P10 P20 P30 P40 MP6120 VP15TF MP6130 VP20RT M Stainless Steel M10 M20 M30 M40 MP7130 VP20RT S Heat Resistant Alloy Ti Alloy S10 S20 S30 S40 MP9120 VP15TF MP9130 VP20RT MC5020 VP15TF VP30RT With high wear resistance and outstanding fracture resistance, MC5020 is ideal for milling for cast iron. Stable machining properties are enabled when the coating is combined with a high wear and fracture resistant carbide substrate. Ideal for heavy interrupted cutting of stainless and general steels because of the excellent fracture resistance properties. Low Cutting Resistance Inserts Advanced simulation technology has been utilized to develop the inserts. Efficient machining on low rigidity machines and workpieces is now possible and is ideal for thin wall or extended reach applications. Ideal Heat Disposal and Chip Control Heat generated during cutting has been reduced due to the APX s special geometry. Ideal chip shape formed by the insert for easy disposal. Double-phased helical rake angles Tough cutting edge (Convex curve) APX Low heat Competitor High heat <Cutting conditions> Workpiece : SCM440 Tool : APX3000R254SA25SA Insert : AOMT123608PEER-M Grade : VP15TF Cutting speed : 150m/min Feed per tooth : 0.15mm/tooth Width of cut : 6mm Depth of cut : 6mm Insert Size APX4000 Max. Depth of Cut 15mm APX3000 Max. Depth of Cut 10mm Insert Chip Breaker General Use M breaker (APX3000, APX4000) Strong Cutting Edge Type H breaker (APX3000, APX4000) For Aluminum alloy (Ground & Polished) GM breaker (APX3000) Rake angle: 25 Rake angle: 7 Rake angle: 25 Note) Rake angle when the insert is set in the cutter body. 2

Multi-functional Indexable Cutter MULTI FUNCTIONAL MILLING Finishing Roughing APX3000 Light Alloy Cast Iron Carbon Steel Alloy Steel Stainless Steel Hardened Steel Fig.1 Fig.2 10 mm (Max.

4 Multi-functional Indexable Cutter MULTI FUNCTIONAL MILLING Finishing Roughing APX3000 Light Alloy Cast Iron Carbon Steel Alloy Steel Stainless Steel Hardened Steel Fig.1 Fig.2 10 mm (Max. ap) ød4 ød4 Fig.3 10 mm (Max. ap) ød4 3 y SHANK TYPE Type Standard Long Extra Long a : Inventory maintained. s : Inventory maintained in Japan. 10 mm (Max. ap) (Note 1) When using inserts with corner radius Re>2.4, machining of the holder is required as shown page 6. (Note 2) The maximum allowable revolutions are set to ensure tool and insert stability. (Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. Clamp Torque (N m) : TPS25=1.0, TPS25 1=1.0 Teeth Right hand tool holder only. Dimensions(mm) Max. Max. Ramping Allowable Angle Revolution R D1 D4 % (min -1 ) Clamp Screw Wrench Anti-seize Lubricant APX3000R121SA16SA a TPS25 TIP07F MK1KS 141SA16SA a TPS25 TIP07F MK1KS 162SA16SA a TPS25 TIP07F MK1KS 182SA16SA a TPS25 TIP07F MK1KS 202SA20SA a TPS25 TIP07F MK1KS 203SA20SA a TPS25 TIP07F MK1KS 223SA20SA a TPS25 1 TIP07F MK1KS 252SA25SA a TPS25 1 TIP07F MK1KS 253SA25SA a TPS25 1 TIP07F MK1KS 254SA25SA a TPS25 1 TIP07F MK1KS 284SA25SA a TPS25 1 TIP07F MK1KS 304SA32SA a TPS25 1 TIP07F MK1KS 323SA32SA a TPS25 1 TIP07F MK1KS 324SA32SA a TPS25 1 TIP07F MK1KS 325SA32SA a TPS25 1 TIP07F MK1KS 403SA32SA a TPS25 1 TIP07F MK1KS 405SA32SA a TPS25 1 TIP07F MK1KS 406SA32SA a TPS25 1 TIP07F MK1KS 507SA32SA a TPS25 1 TIP07F MK1KS 638SA32SA a TPS25 1 TIP07F MK1KS APX3000R182SA16LA a TPS25 TIP07F MK1KS 202SA20LA a TPS25 TIP07F MK1KS 222SA20LA a TPS25 1 TIP07F MK1KS 252SA25LA a TPS25 1 TIP07F MK1KS 253SA25LA a TPS25 1 TIP07F MK1KS 282SA25LA a TPS25 1 TIP07F MK1KS 283SA25LA a TPS25 1 TIP07F MK1KS 322SA32LA a TPS25 1 TIP07F MK1KS 323SA32LA a TPS25 1 TIP07F MK1KS 352SA32LA a TPS25 1 TIP07F MK1KS 353SA32LA a TPS25 1 TIP07F MK1KS APX3000R182SA16ELA a TPS25 TIP07F MK1KS 202SA20ELA a TPS25 TIP07F MK1KS 222SA20ELA a TPS25 1 TIP07F MK1KS 252SA25ELA a TPS25 1 TIP07F MK1KS 253SA25ELA a TPS25 1 TIP07F MK1KS 282SA25ELA a TPS25 1 TIP07F MK1KS 283SA25ELA a TPS25 1 TIP07F MK1KS 322SA32ELA a TPS25 1 TIP07F MK1KS 323SA32ELA a TPS25 1 TIP07F MK1KS 352SA32ELA a TPS25 1 TIP07F MK1KS 353SA32ELA a TPS25 1 TIP07F MK1KS Type(Fig.) Inserts AOMT 1236pp PEER-p AOGT 1236pp PEFR-GM

5 2 ød9 L8 W1 L7 10 mm (Max. ap) y ARBOR TYPE Teeth ød8 1 R D1 D9 L7 D8 D12 W1 L8 D11 (kg) % Right hand tool holder only. C H :0 A.R : R.R : Dimensions(mm) T : I : Cutter Diameter D1 Set Bolt &32, &40 HSC08030H &50, & H & H & H APX A05RA a TPS25 1 TIP07F MK1KS AOMT -040A06RA a TPS25 1 TIP07F MK1KS -050A07RA a TPS25 1 TIP07F MK1KS -063A08RA a TPS25 1 TIP07F MK1KS R08009CA a TPS25 1 TIP07F MK1KS R10011DA a TPS25 1 TIP07F MK1KS (Note 1) When using inserts with corner radius Re>2.4, machining of the holder is required as shown page 6. (Note 2) The maximum allowable revolutions are set to ensure tool and insert stability. (Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. Clamp Torque (N m) : TPS25 1=1.0 Tool Weight Max. Ramping Angle Max. Allowable Revolution (min -1 ) Clamp Screw Wrench Anti-seize Lubricant Geometry Inserts 1236pp PEER-p AOGT 1236pp PEFR-GM 2 ød9 L8 W1 L7 10 mm (Max. ap) For metric arbors y ARBOR TYPE Teeth C H :0 A.R : R.R : Dimensions(mm) ød8 1 R D1 D9 L7 D8 D12 W1 L8 D11 (kg) % Right hand tool holder only. T : I : Cutter Diameter D1 Set Bolt &32, &40 HSC08030H &50, & H & H & H APX A05RA a TPS25 1 TIP07F MK1KS AOMT -040A06RA a TPS25 1 TIP07F MK1KS -050A07RA a TPS25 1 TIP07F MK1KS -063A08RA a TPS25 1 TIP07F MK1KS -080A09RA a TPS25 1 TIP07F MK1KS -100A11RA a TPS25 1 TIP07F MK1KS (Note 1) When using inserts with corner radius Re>2.4, machining of the holder is required as shown page 6. (Note 2) The maximum allowable revolutions are set to ensure tool and insert stability. (Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. Clamp Torque (N m) : TPS25 1=1.0 Tool Weight Max. Ramping Angle Max. Allowable Revolution (min -1 ) Clamp Screw Wrench Anti-seize Lubricant Geometry Inserts 1236pp PEER-p AOGT 1236pp PEFR-GM 4

Multi-functional Indexable Cutter A M ød4 ød5 10mm (Max. ap) A 1 H1 y SCREW-IN TYPE Coolant Hole Teeth Dimensions(mm) R D1 D4 D5 1 H1 M APX3000R162M08A30 a u 2 16 8.5 13 48 30 6 10 M8 0.

6 Multi-functional Indexable Cutter A M ød4 ød5 10mm (Max. ap) A 1 H1 y SCREW-IN TYPE Coolant Hole Teeth Dimensions(mm) R D1 D4 D5 1 H1 M APX3000R162M08A30 a u M8 0.1 TPS25 TIP07F MK1KS 182M08A30 a u M8 0.1 TPS25 TIP07F MK1KS 203M10A30 a u M TPS25 TIP07F MK1KS 223M10A30 a u M TPS25 1 TIP07F MK1KS 254M12A35 a u M TPS25 1 TIP07F MK1KS 284M12A35 a u M TPS25 1 TIP07F MK1KS 304M16A40 a u M TPS25 1 TIP07F MK1KS 325M16A40 a u M TPS25 1 TIP07F MK1KS 355M16A40 a u M TPS25 1 TIP07F MK1KS 406M16A40 a u M TPS25 1 TIP07F MK1KS (Note 1) When using inserts with corner radius Re>2.4, machining of the holder is required as shown page 6. (Note 2) For screw-in type arbors, refer to page Clamp Torque (N m) : TPS25=1.0, TPS25 1=1.0 Tool Weight (kg) Clamp Screw Right hand tool holder only. Wrench Anti-seize Lubricant Inserts AOMT 1236pp PEER-p AOGT 1236pp PEFR-GM 5 a : Inventory maintained. s : Inventory maintained in Japan.

7 INSERTS Work Material P M K N S H Steel Stainless Steel Cast Iron Non-ferrous Metal Heat-resistant Alloy, Titanium Alloy Hardened Steel Honing : E : Round F : Sharp T : Chamfer Coated Carbide Dimensions (mm) Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting Shape Class Honing MC5020 MP6120 MP6130 MP7130 MP9120 MP9130 VP15TF VP20RT TF15 S1 F1 Re Geometry General M Breaker AOMT123602PEER-M M E a a a a a a a PEER-M M E a a a a a a a PEER-M M E a a a a a a a PEER-M M E a a a a a a a PEER-M M E a a a a a a a PEER-M M E a a a a a a a PEER-M M E a a a a a a a PEER-M M E a a a a a a a PEER-M M E a a a a a a a PEER-M M E a a a a a a a F1 Re S1 11 Strong Cutting Edge H Breaker AOMT123604PEER-H M E a a a a a a a a PEER-H M E a a a a a a a a PEER-H M E a a a a a a a a F1 11 Re S1 For Aluminium Alloys GM Breaker AOGT123602PEFR-GM G F a PEFR-GM G F a PEFR-GM G F a F1 11 Re S1 NOTE ON USE OF INSERTS WITH LARGE CORNER RADII When using inserts with corner radius Re >R2.4, please machine the holder with a radius form as shown on the right. Re (mm) R (mm) R Re R : Holder end radius Re : Insert corner radius 6

8 y CUTTING SPEED P Multi-functional Indexable Cutter RECOMMENDED CUTTING CONDITIONS Work Material Mild Steel Carbon Steel Alloy Steel Hardness <180HB HB y DEPTH OF CUT / FEED PER TOOTH Insert Cutting Width ae (mm) Grade <0.25D D D1 Breaker 1st Recommenedation 2nd Recommenedation Cutting Speed vc (m/min) MP6120 VP15TF M H 230( ) 220( ) 180( ) 180( ) MP6130 VP20RT M H 200( ) 190( ) 150( ) 150( ) MP6120 VP15TF M H 180( ) 170( ) 140( ) 140( ) MP6130 VP20RT M H 150( ) 140( ) 110(80 130) 110(80 130) M Stainless Steel <270HB MP7130 VP15TF M H 180( ) 170( ) 140( ) 140( ) K Gray Cast Iron <350MPa MC5020 H 250( ) 240( ) 210( ) 140( ) Ductile, Cast Iron <800MPa MC5020 H 130( ) 120(90 140) 100(80 120) 100(80 120) N Aluminium Alloy TF15 GM 500( ) 500( ) 500( ) 500( ) S MP9120 VP15TF M H 50(40 70) 50(40 70) Titanium Alloy <350HB MP9130 VP20RT M H 40(30 60) 40(30 60) Heat-resistant Alloy MP9120 VP15TF M H 40(30 60) 40(30 60) MP9130 VP20RT M H 30(20 40) 30(20 40) H Hardened Steel 40 55HRC VP15TF H 90(70 100) 85(60 100) 70(50 80) 70(50 80) Work Material Hardness Cutting Width ae (mm) Depth of Cut ap (mm) Cutter Diameter (mm) ø12 ø16 ø18 ø25 ø28 ø100 Feed per Tooth fz (mm/tooth) Depth of Cut ap (mm) Feed per Tooth fz (mm/tooth) Depth of Cut ap (mm) Feed per Tooth fz (mm/tooth) P < < < < 0.25D Mild Steel < < < <180HB D1 Carbon Steel HB Alloy Steel D1 < < < < < < M < < < < 0.25D < < < Stainless Steel < 270HB D D1 < < < < < < K < < < Gray Cast Iron Ductile, Cast Iron Tensile Strength < 350MPa Tensile Strength < 800MPa < 0.25D D D1 < 0.25D D D < < < < < < < < < < < < < < < < < < < < < a : Inventory maintained. s : Inventory maintained in Japan.

9 Work Material Hardness Cutting Width ae (mm) Depth of Cut ap (mm) Cutter Diameter (mm) ø12 ø16 ø18 ø25 ø28 ø100 Feed per Tooth fz (mm/tooth) Depth of Cut ap (mm) Feed per Tooth fz (mm/tooth) Depth of Cut ap (mm) Feed per Tooth fz (mm/tooth) N < < < < 0.25D Aluminium Alloy D1 < < < D1 < < < < < < S < < < < 0.25D1 Titanium Alloy < 350HB D1 < < < Heat-resistant Alloy D1 < < < < < < H < < < Hardened Steel 40 55HRC < 0.25D D D < < < < < < < < < (Note 1) These cutting conditions are a guide to the standard shank type and the arbor type. Please make adjustments according to the machining conditions. (Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases. When using the long shank type and extra long shank type. When using long tool overhang with the standard or arbor type. When the application has poor clamping rigidity or when using a low rigidity machine. (Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration. (Note 4) For heavy interrupted and unstable cutting, the H breaker is first recommendation. y RAMPING/HELICAL CUTTING a RAMPING a HELICAL CUTTING L Pitch (P) Pitch (P) L= ap tan% Blind holes, Flat bottom Through holes % ap D1 D1 (DH) D1 (DH) Refer to the table below for cutting conditions. For feed per tooth and cutting speed, follow the cutting conditions for slot milling. Cutting Edge Diameter D1(mm) Maximum Ramping Angle % Ramping Helical Cutting (Blind Hole, Flat Bottom) Helical Cutting (Through Hole) Minimum Maximum Hole Maximum Minimum Hole Maximum Minimum Hole Maximum Distance L(mm) 1 Diameter 2 Pitch Diameter Pitch Diameter Pitch P max.(mm) DH min.(mm) P max.(mm) DH min.(mm) P max.(mm) DH max.(mm) (Note) When machining highly ductile materials with ramping angles above, chips could be continuous. In this case, decrease the ramping angle or feed per tooth. 1 L (=10 / tan %). Cutters' moving distance until depth of cut reaches 10mm at a maximum ramping angle. 2 In case corner radius of 0.8mm. Other than that, find with the below formula. {(cutting edge diameter D1) (corner radius) 0.2)} 2 8

Multi-functional Indexable Cutter MULTI FUNCTIONAL MILLING APX4000 Light Alloy Cast Iron Carbon Steel Alloy Steel Stainless Steel Hardened Steel Finishing Fig.1 Roughing 15 mm (Max. ap) ød4 Fig.

10 Multi-functional Indexable Cutter MULTI FUNCTIONAL MILLING APX4000 Light Alloy Cast Iron Carbon Steel Alloy Steel Stainless Steel Hardened Steel Finishing Fig.1 Roughing 15 mm (Max. ap) ød4 Fig.2 ød4 15 mm (Max. ap) y SHANK TYPE Type Standard Long Extra Long Dimensions(mm) Max. Max. Ramping Allowable Type Angle Revolution (Fig.) (min R D1 D4 % -1 ) Teeth Clamp Screw APX4000R252SA25SA a TPS4 TIP15W MK1KS 322SA32SA a TPS4 TIP15W MK1KS 323SA32SA a TPS4 TIP15W MK1KS 403SA32SA a TPS43 TIP15W MK1KS 404SA32SA a TPS43 TIP15W MK1KS 504SA32SA a TPS43 TIP15W MK1KS 505SA32SA a TPS43 TIP15W MK1KS 634SA32SA a TPS43 TIP15W MK1KS 636SA32SA a TPS43 TIP15W MK1KS APX4000R252SA25LA a TPS4 TIP15W MK1KS 282SA25LA a TPS4 TIP15W MK1KS 322SA32LA a TPS4 TIP15W MK1KS 323SA32LA a TPS4 TIP15W MK1KS 352SA32LA a TPS4 TIP15W MK1KS 353SA32LA a TPS4 TIP15W MK1KS 402SA32LA a TPS43 TIP15W MK1KS 403SA32LA a TPS43 TIP15W MK1KS 404SA32LA a TPS43 TIP15W MK1KS APX4000R252SA25ELA a TPS4 TIP15W MK1KS 282SA25ELA a TPS4 TIP15W MK1KS 322SA32ELA a TPS4 TIP15W MK1KS 323SA32ELA a TPS4 TIP15W MK1KS 352SA32ELA a TPS4 TIP15W MK1KS 353SA32ELA a TPS4 TIP15W MK1KS 402SA32ELA a TPS43 TIP15W MK1KS 403SA32ELA a TPS43 TIP15W MK1KS 404SA32ELA a TPS43 TIP15W MK1KS (Note 1) When using inserts with corner radius Re>3.2, machining of the holder is required as shown page 12. (Note 2) The maximum allowable revolutions are set to ensure tool and insert stability. (Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. Clamp Torque (N m) : TPS4=3.5, TPS43=3.5 Right hand tool holder only. Wrench Anti-seize Lubricant Inserts AOMT 1848pp PEER-p 9 a : Inventory maintained. s : Inventory maintained in Japan.

11 Fig.1 L8 2 ød9 W1 Fig.2 2 ød9 W1 L7 15 mm (Max. ap) L7 15 mm (Max. ap) L8 ød8 1 Right hand tool holder only. ød8 y ARBOR TYPE C H :0 A.R : R.R : L7 L8 T : I : ød9 W1 15 mm (Max. ap) Cutter Diameter D1 Set Bolt &40 HSC08030H &50, & H & H & H &125 MBA20040H & H (Note 1) When using inserts with corner radius Re>3.2, machining of the holder is required as shown page 12. (Note 2) The maximum allowable revolutions are set to ensure tool and insert stability. (Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. Clamp Torque (N m) : TPS43=3.5 Teeth Dimensions(mm) Fig.1 Tool Weight Max. Ramping Angle Max. Allowable Revolution (min -1 ) R D1 D9 L7 D8 D12 W1 L8 D11 (kg) % Clamp Screw Wrench Anti-seize Lubricant APX A04RA a TPS43 TIP15W MK1KS -050A05RA a TPS43 TIP15W MK1KS -063A06RA a TPS43 TIP15W MK1KS R08007CA a TPS43 TIP15W MK1KS R10008DA a TPS43 TIP15W MK1KS R12509EA a TPS43 TIP15W MK1KS R16010FA a TPS43 TIP15W MK1KS Fig.2 Type(Fig.) L7 L8 z x 2 ød9 Geometry W1 z AOMT 1848pp PEER-p 15 mm (Max. ap) x Insert ød8 1 Right hand tool holder only. ød8 For metric arbors y ARBOR TYPE Teeth C H :0 A.R : R.R : Dimensions(mm) T : I : Cutter Diameter D1 Set Bolt &40 HSC08030H &50, & H & H & H &125 MBA20040H & H (Note 1) When using inserts with corner radius Re>3.2, machining of the holder is required as shown page 12. (Note 2) The maximum allowable revolutions are set to ensure tool and insert stability. (Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. Clamp Torque (N m) : TPS43=3.5 Tool Weight Max. Ramping Angle Max. Allowable Revolution (min -1 ) R D1 D9 L7 D8 D12 W1 L8 D11 (kg) % Clamp Screw Wrench Anti-seize Lubricant APX A04RA a TPS43 TIP15W MK1KS -050A05RA a TPS43 TIP15W MK1KS -063A06RA a TPS43 TIP15W MK1KS -080A07RA a TPS43 TIP15W MK1KS -100A08RA a TPS43 TIP15W MK1KS -125A09RA a TPS43 TIP15W MK1KS -160A10RA a TPS43 TIP15W MK1KS Type(Fig.) z x Geometry z x Insert AOMT 1848pp PEER-p 10

12 Multi-functional Indexable Cutter A M ød4 ød5 15 mm (Max. ap) A H1 y SCREW-IN TYPE Coolant Hole Teeth Dimensions(mm) R D1 D4 D5 1 H1 M APX4000R252M12A35 a u M TPS4 TIP15W MK1KS 282M12A35 a u M TPS4 TIP15W MK1KS 322M16A40 a u M TPS4 TIP15W MK1KS 323M16A40 a u M TPS4 TIP15W MK1KS 352M16A40 a u M TPS4 TIP15W MK1KS 353M16A40 a u M TPS4 TIP15W MK1KS 403M16A40 a u M TPS43 TIP15W MK1KS 404M16A40 a u M TPS43 TIP15W MK1KS (Note 1) When using inserts with corner radius Re>3.2, machining of the holder is required as shown page 12. (Note 2) For screw-in type arbors, refer to page Clamp Torque (N m) : TPS4=3.5, TPS43=3.5 Tool Weight (kg) Clamp Screw Right hand tool holder only. Wrench Anti-seize Lubricant Inserts AOMT 1848pp PEER-p 11 a : Inventory maintained. s : Inventory maintained in Japan.

13 INSERTS Work Material P M K N S H Steel Stainless Steel Cast Iron Non-ferrous Metal Heat-resistant Alloy, Titanium Alloy Hardened Steel Coated Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting Honing : E : Round F : Sharp T : Chamfer Dimensions (mm) Shape Class Honing MC5020 MP6120 MP6130 MP7130 MP9120 MP9130 VP15TF VP20RT S1 F1 Re Geometry General M Breaker AOMT184804PEER-M M E a a a a a a a PEER-M M E a a a a a a a PEER-M M E a a a a a a PEER-M M E a a a a a a PEER-M M E a a a a a a a PEER-M M E a a a a a a F1 Re S1 15 Strong Cutting Edge Type H Breaker AOMT184804PEER-H M E a a a a a a a a PEER-H M E a a a a a a a a PEER-H M E a a a a a a a a PEER-H M E a a a a a a PEER-H M E a a a a a a PEER-H M E a a a a a a PEER-H M E a a a a a a F1 Re S1 15 NOTE ON USE OF INSERTS WITH LARGE CORNER RADII When using inserts with corner radius Re >R3.2, please machine the holder with a radius form as shown on the right. Re (mm) R (mm) R Re R : Holder end radius Re : Insert corner radius 12

14 Multi-functional Indexable Cutter y CUTTING SPEED P RECOMMENDED CUTTING CONDITIONS Work Material Mild Steel Carbon Steel Alloy Steel Hardness <180HB HB Insert Cutting Width ae (mm) Grade <0.25D D D1 Breaker 1st Recommenedation 2nd Recommenedation Cutting Speed vc (m/min) MP6120 VP15TF M H 230( ) 220( ) 180( ) 180( ) MP6130 VP20RT M H 200( ) 190( ) 150( ) 150( ) MP6120 VP15TF M H 180( ) 170( ) 140( ) 140( ) MP6130 VP20RT M H 150( ) 140( ) 110(80 130) 110(80 130) M Stainless Steel <270HB MP7130 VP15TF M H 180( ) 170( ) 140( ) 140( ) K Gray Cast Iron <350MPa MC5020 H 250( ) 240( ) 210( ) 140( ) Ductile, Cast Iron <800MPa MC5020 H 130( ) 120(90 140) 100(80 120) 100(80 120) S MP9120 VP15TF H M 50(40 70) 50(40 70) Titanium Alloy <350HB MP9130 VP20RT H M 40(30 60) 40(30 60) Heat-resistant Alloy MP9120 VP15TF H M 40(30 60) 40(30 60) MP9130 VP20RT H M 30(20 40) 30(20 40) H Hardened Steel 40 55HRC VP15TF H 90(70 100) 85(60 100) 70(50 80) 70(50 80) y DEPTH OF CUT / FEED PER TOOTH Cutting Width ae (mm) Depth of Cut ap (mm) Feed per Tooth fz (mm/tooth) Cutter Diameter (mm) Work Material Hardness ø25 ø40 ø50 ø80 ø100 ø160 P < Mild Steel Carbon Steel Alloy Steel <180HB HB < 0.5D D < < M < < 0.5D Stainless Steel < 270HB < D < K < Gray Cast Iron Ductile, Cast Iron Tensile Strength < 350MPa Tensile Strength < 800MPa < 0.5D D1 < 0.5D D < < < < < a : Inventory maintained. s : Inventory maintained in Japan.

15 S H Work Material Titanium Alloy Heat-resistant Alloy Hardened Steel Hardness < 350HB 40 55HRC Cutting Width ae (mm) < 0.25D1 1D < 0.25D1 < 0.25D D D1 Depth of Cut ap (mm) Feed per Tooth fz (mm/tooth) Cutter Diameter (mm) ø25 ø40 ø50 ø80 ø100 ø160 < < < < < < < < (Note 1) These cutting conditions are a guide to the standard shank type and the arbor type. Please make adjustments according to the machining conditions. (Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases. When using the long shank type and extra long shank type. When using long tool overhang with the standard or arbor type. When the application has poor clamping rigidity or when using a low rigidity machine. (Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration. (Note 4) For heavy interrupted and unstable cutting, the H breaker is first recommendation. y RAMPING/HELICAL CUTTING a RAMPING a HELICAL CUTTING L Pitch (P) Pitch (P) L= ap tan% Blind holes, Flat bottom Through holes % ap D1 Refer to the table below for cutting conditions. For feed per tooth and cutting speed, follow the cutting conditions for slot milling. Cutting Edge Diameter D1(mm) Maximum Ramping Angle % Ramping Helical Cutting (Blind Hole, Flat Bottom) Helical Cutting (Through Hole) Minimum Maximum Hole Maximum Minimum Hole Maximum Minimum Hole Maximum Distance L(mm) 1 Diameter 2 Pitch Diameter Pitch Diameter Pitch P max.(mm) DH min.(mm) P max.(mm) DH min.(mm) P max.(mm) DH max.(mm) (Note) When machining highly ductile materials with ramping angles above, chips could be continuous. In this case, decrease the ramping angle or feed per tooth. 1 L (=15 / tan %). Cutters' moving distance until depth of cut reaches 15mm at a maximum ramping angle. 2 In case corner radius of 0.8mm. Other than that, find with the below formula. {(cutting edge diameter D1) (corner radius) 0.2} 2 D1 (DH) D1 (DH) 14

Multi-functional Indexable Cutter DEEP SHOULDER MILLING APX4000 Finishing Light Alloy Cast Iron Carbon Steel Alloy Steel Stainless Steel Hardened Steel Roughing LONG CUTTING EDGE ød4 ap mm (Max.

2 Dimensions(mm) R D1 D4 ap Clamp Screw Wrench Insert APX4KR4008SA42S056A a 2 8 40 42 160 80 56 TPS43 TIP15W 4012SA42S056A a 3 12 40 42 160 80 56 TPS43 TIP15W AOMT1848ppPEER-p 5012WA508S056A a 3 12

16 Multi-functional Indexable Cutter DEEP SHOULDER MILLING APX4000 Finishing Light Alloy Cast Iron Carbon Steel Alloy Steel Stainless Steel Hardened Steel Roughing LONG CUTTING EDGE ød4 ap mm (Max. ap) 1 Combination Shank y SHANK TYPE Number of Flutes Teeth Right hand tool holder only. 2 Dimensions(mm) R D1 D4 ap Clamp Screw Wrench Insert APX4KR4008SA42S056A a TPS43 TIP15W 4012SA42S056A a TPS43 TIP15W AOMT1848ppPEER-p 5012WA508S056A a TPS43 TIP15W WA508M084A a TPS43 TIP15W 1 (Note 1) When using inserts with corner radius Re>3.2, machining of the holder is required as shown on page 12. (Note 2) Only corner radius Re 0.4mm and 0.8mm can be used for the peripheral cutting edges expect the bottom cutting edge (the end cuttting edge). (Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. 2 Clamp Torque (N m) : TPS43=3.5 L7 L8 y SHELL TYPE ød8 ap mm (Max. ap) R D1 D9 L7 D8 D7 W1 L8 ap W1 ød9 ød7 &50 HSC10050 & Right hand tool holder only. APX4K-050A09A042RA a TPS43 TIP15W MK1KS AOMT1848 pppeer-p R06316CA056A a TPS43 TIP15W MK1KS Clamp Torque (N m) : TPS43=3.5 For metric arbors Number of Flutes Total Cutter Diameter D1 Dimensions(mm) Clamp Screw Set Bolt Wrench Anti-seize Lubricant Geometry Insert Number of Flutes Total Dimensions(mm) R D1 D9 L7 D8 D7 W1 L8 ap Clamp Screw Wrench Anti-seize Lubricant APX4K-050A09A042RA a TPS43 TIP15W MK1KS AOMT1848 pppeer-p -063A16A056RA a TPS43 TIP15W MK1KS Insert 15 (Note 1) When using inserts with corner radius Re>3.2, machining of the holder is required as shown on page 12. (Note 2) Only corner radius Re 0.4mm and 0.8mm can be used for the peripheral cutting edges expect the bottom cutting edge (the end cuttting edge). (Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. (Note 4) In case of internal coolant supply, please use a face mill arbor with through coolant channels. Regular center-thru or side-thru arbors can't be used. Clamp Torque (N m) : TPS43=3.5 a : Inventory maintained. s : Inventory maintained in Japan.

17 RECOMMENDED CUTTING CONDITIONS y CUTTING SPEED Insert Cutting Width ae (mm) Work Material Hardness Grade <0.15D D1 Breaker 1st Recommenedation 2nd Recommenedation Cutting Speed vc (m/min) P MP6120 VP15TF M H 200( ) 160( ) 140( ) Mild Steel <180HB MP6130 VP20RT M H 170( ) 130(90 170) 110(90 130) Carbon Steel MP6120 VP15TF M H 160( ) 120( ) 100(80 120) Alloy Steel HB MP6130 VP20RT M H 130(90 170) 90(70 110) 70(50 90) M Stainless Steel <270HB MP7130 VP15TF M H 160( ) 120( ) 100(80 120) K Gray Cast Iron <350MPa MC5020 H 230( ) 190( ) 190( ) Ductile, Cast Iron <800MPa MC5020 H 190( ) 170( ) 170( ) S MP9120 VP15TF H M 50(40 70) 50(40 70) Titanium Alloy <350HB MP9130 VP20RT H M 40(30 60) 40(30 60) Heat-resistant Alloy MP9120 VP15TF H M 40(30 60) 40(30 60) MP9130 VP20RT H M 30(20 40) 30(20 40) y DEPTH OF CUT / FEED PER TOOTH Work Material Hardness Cutting Width ae (mm) Depth of Cut ap (mm) ø40 Length of cut 56mm ø50 Length of cut 42mm Feed per Tooth fz (mm/tooth) Cutter Diameter (mm) ø50 Length of cut 56mm ø63 Length of cut 56mm P < < 0.3D Mild Steel <180HB < < < 0.3D Carbon Steel Alloy Steel HB < M < < 0.3D Stainless Steel <270HB < K < Gray Cast Iron Ductile, Cast Iron Tensile Strength <350MPa Tensile Strength <800MPa < 0.15D D1 < 0.15D D < < < < < S < < 0.15D1 Titanium Alloy < 350HB < < 0.15D1 < Heat-resistant Alloy < (Note) The above cutting conditons are determined based on high rigidity machine and workpiece, where no vibration occurred. Please adjust processing conditions if the vibration is generated. ø50 Length of cut 84mm 16

Multi-functional Indexable Cutter ARBORS FOR SCREW-IN TOOLS y STRAIGHT SHANK ARBOR Type Dimensions (mm) D9 D4 D5 H1 M SC16M08S100S a 8.5 16 14.5 100 10 10 M8 08S200L a 8.5 16 14.5 200 10 10 M8 STEEL SHANK SC20M10S120S a 10.

18 Multi-functional Indexable Cutter ARBORS FOR SCREW-IN TOOLS y STRAIGHT SHANK ARBOR Type Dimensions (mm) D9 D4 D5 H1 M SC16M08S100S a M8 08S200L a M8 STEEL SHANK SC20M10S120S a M10 10S220L a M10 SC25M12S125S a M12 12S245L a M12 SC32M16S140S a M16 16S280L a M16 M SC16M08S100SW a M8 ød5 ød9 ød4 H1 CARBIDE SHANK 08S200LW a M8 SC20M10S120SW a M10 10S220LW a M10 SC25M12S125SW a M12 12S245LW a M12 SC32M16S140SW a M16 16S280LW a M16 HOW TO INSTALL THE SCREW-IN HEAD 1. Thoroughly clean the clamp section of the head and the arbor with an air blower or brush before installation. 2. Tighten the head at the recommended torque and ensure that there is no gap between the head and arbor. Screw Size Recommended Torque (N m) Wrench Size (mm) M M M M Cutting tools become extremely hot during cutting. Never touch them with bare hands after operation as this mayproduce risk of injuries or burns. Do not handle the cutting tools with bare hands as this may cause injuries. 17 a : Inventory maintained. s : Inventory maintained in Japan.

y BT30 SHANK ARBOR M BT30 Dimensions (mm) D9 D5 0 M SC16M08S10-BT30 a 8.5 14.5 32 10 M8 ød5 ød9 20M10S10-BT30 a 10.5 18.5 32 10 M10 25M12S10-BT30 a 12.5 23.5 32 10 M12 32M16S10-BT30 a 17.0 28.

19 y BT30 SHANK ARBOR M BT30 Dimensions (mm) D9 D5 0 M SC16M08S10-BT30 a M8 ød5 ød9 20M10S10-BT30 a M10 25M12S10-BT30 a M12 32M16S10-BT30 a M16 0 y BT40 SHANK ARBOR M BT40 Dimensions (mm) D9 D5 0 M SC16M08S10-BT40 a M8 20M10S10-BT40 a M10 ød5 ød9 25M12S10-BT40 a M12 32M16S10-BT40 a M16 0 y HSK63A SHANK ARBOR M HSK63A Dimensions (mm) D9 D5 0 M SC16M08S22-HSK63A a M8 ød5 ød9 C4 ø63 20M10S24-HSK63A a M10 25M12S27-HSK63A a M12 32M16S28-HSK63A a M

20 Multi-functional Indexable Cutter y CAUTION FOR USE Only use the inserts and parts provided by Mitsubishi Materials with this tool. Clamp the inserts at a specified torque of only. The maximum allowable spindle speeds are shown in Table 1. Ensure that the cutter operates under the maximum allowable spindle speed. The maximum allowable spindle speeds for safety purposes are determined in accordance with ISO15641 (Milling Cutters for high speed machining Safety requirements). Table 1 Max. Allowable Revolution Cutting Edge Diameter D1(mm) Max. Allowable Revolution (min -1 ) ø12 ø14 ø16 ø18 ø20 ø22 ø25 ø28 ø Cutting Edge Diameter D1(mm) Max. Allowable Revolution (min -1 ) ø32 ø35 ø40 ø50 ø63 ø80 ø100 ø125 ø It is recommended that flank wear does not exceed 0.3mm. 19 a : Inventory maintained. s : Inventory maintained in Japan.

Technical Data Cutting Performance Power consumption comparison 2.5-30% 2 APX Competitor s 1.5 1 0.

2mm/tooth Width of cut : 6mm Depth of cut : 9mm Single insert Wall Surface Accuracy High wall accuracy can be produced by this body and unique insert geometry.

21 Technical Data Cutting Performance Power consumption comparison % 2 APX Competitor s Power consumption (kw) Cutting Simulation <Cutting conditions> Workpiece : SCM440 Tool : APX3000R254SA25SA Insert : AOMT123608PEER-M Grade : VP15TF Cutting speed : 160m/min Feed per tooth : 0.2mm/tooth Width of cut : 6mm Depth of cut : 9mm Single insert Wall Surface Accuracy High wall accuracy can be produced by this body and unique insert geometry. <Cutting conditions> Workpiece : SCM440 Tool : APX3000R253SA25SA Insert : AOMT123608PEER-M Grade : VP15TF Cutting speed : 160m/min Feed per tooth : 0.15mm/tooth Width of cut : 2mm Depth of cut : 6mm APX 0.021mm Competitor s 0.032mm Wear Resistance Fracture Resistance 0.25 Flank wear (mm) Competitor s APX APX Competitor s Fracture Cutting length (m) <Cutting conditions> Workpiece : SCM440 Feed per tooth : 0.2mm/tooth Tool : APX3000R253SA25SA Width of cut : 3mm Insert : AOMT123608PEER-M Depth of cut : 5mm Grade : VP15TF Air blow Cutting speed : 200m/min Feed per tooth (mm/tooth) <Cutting conditions> Workpiece : S55C Width of cut : 5mm Tool : APX3000R253SA25SA Depth of cut : 5mm Insert : AOMT123608PEER-M Air blow Grade : VP15TF Cutting speed : 160m/min 20

Multi-functional Indexable Cutter Application examples in Ti-6AL-4V Achieved a

MP9130 Cutting length 1.2m Conventional Cutting length 0.

MP9120 Cutting speed : 30m/min Feed per tooth : 0.

in Inconel718 Superior wear and chipping resistance. MP9130 Cutting length 1.

2m <Cutting conditions> Tool : APX3000R324SA32SA Insert : AOMT123608PEER-M Grade :

length 28m Conventional B Cutting length 15m <Cutting conditions> Tool :

22 Multi-functional Indexable Cutter Application examples in Ti-6AL-4V Achieved a longer and more stable tool life due to excellent resistance to chipping. MP9130 Cutting length 1.2m Conventional Cutting length 0.75m <Cutting conditions> Tool : APX3000R323SA32SA Insert : AOMT123608PEER-M Grade : MP9120 Cutting speed : 30m/min Feed per tooth : 0.15mm/tooth Width of cut : 8mm Depth of cut : 8mm Wet cutting Application examples in Inconel718 Superior wear and chipping resistance. MP9130 Cutting length 1.5m Conventional Cutting length 1.2m <Cutting conditions> Tool : APX3000R324SA32SA Insert : AOMT123608PEER-M Grade : MP9130 Cutting speed : 30m/min Feed per tooth : 0.15mm/tooth Width of cut : 8mm Depth of cut : 8mm Wet cutting Application examples in S55C Excellent wear resistance! MP6120 Conventional A Cutting length 28m Can continue machining up to 46m Cutting length 28m Conventional B Cutting length 15m <Cutting conditions> Tool : APX3000R324SA32SA Insert : AOMT123608PEER-M Grade : MP6120 Cutting speed : 200m/min Feed per tooth : 0.1mm/tooth Width of cut : 2mm Depth of cut : 2mm Dry cutting 21 a : Inventory maintained. s : Inventory maintained in Japan.

APPLICATION EXAMPLES Tool Insert (Grade) APX3000R162SA16SA APX3000R405SA32SA APX3000R254SA25SA APX3000R203SA20SA AOMT123616PEER-M(VP15TF) AOMT123608PEER-M(VP15TF) AOMT123608PEER-M(VP15TF)

13 1.5 5 3 3 1.5 30 10 25 20 Coolant Wet Dry Dry Wet Machine Shank Type M/C-BT30 M/C-BT50 M/C-BT50 M/C-BT50 Result Lower cutting noise and double tool life compared to a competitor's products.

Tool life has been improved by 30% compared to a competitor's product.

SUS304 S55C SS400 Workpiece Cutting Conditions Cutting Speed (m/min) Feed per Tooth (mm/tooth) Depth of Cut (mm) Width of Cut (mm) 130 160 165 190 0.2 0.06 0.15 0.25 0.

23 APPLICATION EXAMPLES Tool Insert (Grade) APX3000R162SA16SA APX3000R405SA32SA APX3000R254SA25SA APX3000R203SA20SA AOMT123616PEER-M(VP15TF) AOMT123608PEER-M(VP15TF) AOMT123608PEER-M(VP15TF) AOMT123608PEER-H(VP15TF) S45C FC200 SKD61 SKD12 (45HRC) Workpiece Cutting Conditions Cutting Speed (m/min) Feed per Tooth (mm/tooth) Depth of Cut (mm) Width of Cut (mm) Coolant Wet Dry Dry Wet Machine Shank Type M/C-BT30 M/C-BT50 M/C-BT50 M/C-BT50 Result Lower cutting noise and double tool life compared to a competitor's products. Reduced cutting noise, better surface finish and double the tool life compared to a competitor s product. Improved cutting performance and lower cutting resistance. Tool life has been improved by 30% compared to a competitor's product. Tool Insert (Grade) APX3000R325SA32SA APX3000R325SA32SA APX4000R08007CA APX4000R404SA32SA AOMT123608PEER-M(VP20RT) AOMT123608PEER-H(VP20RT) AOMT184808PEER-M(VP15TF) AOMT184808PEER-M(VP15TF) SUS304 SUS304 S55C SS400 Workpiece Cutting Conditions Cutting Speed (m/min) Feed per Tooth (mm/tooth) Depth of Cut (mm) Width of Cut (mm) Coolant Wet Wet Wet Wet Machine Shank Type M/C-BT50 M/C-BT50 M/C-BT50 M/C-BT50 Result Lower cutting resistance enabled stable machining even at 6 times higher cutting conditions. 12 times longer tool life. Double tool life compared to a competitor s product. Better cutting performance and lower cutting resistance compared to a competitor s product. Cutting resistance is lower than the competitor s product, thus allowing a stable machining performance. Tool Insert (Grade) Bottom Peripheral APX4K-050A09A042RA APX4K-050A09A042RA APX4KR4012SA42S056A APX4KR4012SA42S056A AOMT184832PEER-H(VP20RT) AOMT184832PEER-H(VP20RT) AOMT184832PEER-H(VP20RT) AOMT184832PEER-H(VP20RT) AOMT184808PEER-H(VP20RT) AOMT184808PEER-H(VP20RT) AOMT184808PEER-H(VP20RT) AOMT184808PEER-H(VP20RT) Titanium alloy Stainless steel Gray cast iron Alloy steel Workpiece Cutting Conditions Cutting Speed (m/min) Feed per Tooth (mm/tooth) Depth of Cut (mm) Width of Cut (mm) Coolant Wet Wet Dry Dry Machine Shank Type M/C-CAT50 M/C-CAT50 M/C-CAT50 M/C-CAT50 Result 3 times tool life compared to a competitor s tool. 2.5 times machining efficiency compared to a conventional tool by shortening cycle times. 3 times efficiency compared to a conventional tool. For stable, deep shoulder milling without vibration. Please note that the machining performed in the application examples is dependent on the rigidity of the machine used and the rigidity of the workpiece and clamping. 22

24 Multi-functional milling Cutter APX3000/ (xxx) Printed in Germany