Engineering & Project Division. Corporate. Profile. Engineering a Global Vision

Transcription

1 Engineering & Project Division Corporate Profile Engineering a Global Vision

2 Electrotherm (India) Limited, an ISO 9001:2015 certified, public limited company, was founded in 1983 to cater to the needs of all segments of steel industry, foundries and heat treatment industry. Today, Electrotherm is a well diversified conglomerate having businesses in the field of Engineering & Projects catering to steel and foundry industry; transformer manufacturing; steel making; ductile iron pipe making; manufacturing of battery operated vehicles; renewable energy; transmission line tower and education. Most preferred steel A customer plant maker centric up to organization 1,000,000 TPA The Engineering & Projects (E&P) division of Electrotherm is a leading designer and manufacturer of Induction Melting Furnaces, Electric Arc Furnaces, Metal Refining Konverters (AOD), Electrotherm Refining Furnaces (patented for design & process), High Speed Continuous Casting Machine, Power Distribution and Furnace Transformers and other equipment for Steel Plants, Foundries, Induction Heating and Hardening equipment for Heat Treatment. The E&P division is a customer centric organization delivering total solutions. It is particularly renowned for providing end-to-end solutions for steel melt shops, supplying sturdy and highly efficient plant and machinery and rendering outstanding pre a n d p o s t sales services to its customers around the world. Due to high level expertise and vast experience, Electrotherm the most preferred mini steel plant maker up to 1 million ton per year capacity through various alternative routes. (E&P) is Mor eover, Electrotherm (E&P) is the only Indian company having CE marking for its Induction Furnaces LRF and MRK, certified by UL Laboratories, USA.

3 The E&P division of Electrotherm has supplied over 3550 equipments for various applications, viz equipment for steel, alloy steel and stainless steel making plants, 1400 furnaces for ferrous and non-ferrous foundries and around 350 equipment for heattreatment applications. It has exported over 550 furnaces to 42 countries around the world. Besides, it has made several mini steel plants overseas on turnkey basis in countries like Turkey, Iran, Iraq, Saudi Arabia, Pakistan, Bangladesh and some African countries for capacities ranging from 50,000 TPA to 1,000,000 TPA. The Electric Arc Furnaces of Electrotherm are designed and manufactured under technical collaboration with Vitkovice Heavy Machinery, Czech Republic. Rest of the major machineries, including Coal based DRI plants and power plant utilizing waste heat generated by rotary Kilns, are designed and manufactured by in-house expertise and facilities at Electrotherm. Being a customer centric organization with focus on meeting changing needs of its customers, Electrotherm has full-fledged Research & Development Centre at its Corporate Office & Works in Ahmedabad with state of the art manufacturing set up and modern office complex. Chairman - Mukesh Bhandari Managing Director Mr. Shailesh Bhandari

4 Our Vision Our Mission To be a nimble dynamic and admired group with global presence achieving profitable growth through CUSTOMER CENTRIC products and services and technological leadership Always innovate for a better tomorrow Core Values Mutual Respect and trust Integrity Electrotherm Furnaces - A customer India s Best, centric Globally organization admired. Corporate Objectives Business Portfolio Growth: To further consolidate Electrotherm position as a leading supplier of metallurgical equipment in national and international market. To grow its engineering capabilities by providing turnkey solutions to the customers and implement projects from concept to full commercialization. To establish a strong product and services brand in the domestic and international market. Our Manufacturing To pursue our global heightens the challenge of balancing the competition demands for innovative product while keeping costs under control. Operating costs have been reduced dramatically through Lean Manufacturing principles adopted by every division in Electrotherm. Manufacturing & Quality Control Principles Electrotherm uses rigorous standardization to create strategic flexibility for achieving quality and efficiency in products manufacturing process. In fact product customization is achieved using standardized skills, design standards, JIT strategy to downstream lean manufacturing capabilities. This system has already proven to be a major competitive advantage to Electrotherm and is designed to continually improve its already formidable capability in quality and efficiency,

5 Our Professional Pride Technology should be right-sized, with process designed to minimize waste and selected to enhance product performance with an embedded Customer First Approach. Research and development at Electrotherm is the core competency and has been instrumental in innovating and adapting new technologies and products leading to wealth creation for stock holders. Our Facilities: The farsighted vision of the company is backed with a state-of-the-art R&D facility at Ahmedabad. They are fully integrated, aligned and designed to be mutually supportive with manufacturing. Our team: 300 highly skilled and intelligently organized engineers form our core team. Our intellectual capital always appreciated in worth, an exception to the depreciation laws of accounting. Our Future Vision: Customizing engineering and metallurgical solution to customers on a global scale. Induction Melting Furnaces for steel plants for Steel, Alloy Steel and Stainless Steel making Induction Melting / Holding Furnaces for ferrous and non-ferrous foundries Electric Arc Furnaces Electrotherm Refining Furnaces (LRF) Metal Refining Konverters (MRK) Billet / Bloom Casting Machines Coal based Rotary Kiln (Sponge Iron) Plant Coal based Tunnel Kiln (Sponge Iron) Plant Air Pollution Control System Turnkey Projects for steel melt shop for producing billets / ingots Material handling equipment like Hydraulic Grab, Vibratory Feeder Turnkey Projects for Integrated Plant through DRI SMS route Plant design and engineering Plant Automation Productivity Improvement Equipment (PIE) for improving plant productivity, end product's quality and plant efficiency.

6 Engineering Division Electrotherm has a state-of-art manufacturing complex sprawling over an area of 96,000 sq mt. Its manufacturing facilities include well-equipped machine shop with special purpose machines, Panel assembly shop, quality control Labs and testing facilities for its range of products. Most of the critical components are manufactured in-house to ensure Electrotherm quality. Today, Electrotherm is the only company in the world who manufactures metallurgical equipment for steel making and has its own Steel Plant, Ductile iron Pipe Plant, and coal based DRI Plants as well. Turnkey A customer Solution centric Provider organization Induction Melting Furnaces For Steel Plants Electrotherm gradually developed larger and larger furnaces for steel making and these furnaces were the largest indigenously made furnaces at that given point of time. Today, Electrotherm offers induction Melting and Holding Furnaces from 5 kg to 60 MT with Solid State Power Supply Units from 5 kw to 32,000kW.

7 Induction Heating & Hardening Equipment Custom built Heat Treatment equipment is an integral part of ever growing Engineering and Automotive sector. Electrotherm specializes in design, development and manufacture of induction Heating and Harding machines for various applications like Rail Hardening, Gear Hardening, Crank Shaft Hardening, Axle Hardening, Bar/ Billet Heating, Cookware Bottom Brazing, Tube Welding, Annealing, Epoxy Coating, Pipe Bending etc. Metal Refining Konverter and Ladle Refining Furnaces Induction Furnace and Electric Arc Furnace are basically re -melting equipment. Need for some refining equipment was felt to produce high quality steel. Electrotherm once again took the lead; designed, developed and manufactured Metal Refining Konverter for decarburization and dephosphorization of steel, to produce high quality stainless steel. Another metallurgical tool, Electrotherm Refining Furnace / Ladle Refining Furnace for desulphurization and dephospherization and purification of steel to produce special grades of alloy steel was launched by Electrotherm which improves the productivity of steel plants as well. Today, Electrotherm offers MRK up to 100 MT, ERF upto 320 MT.

8 Continuous Casting Machine Electrotherm has developed Billet Casting Technology that precisely meets the requirement of existing and new mini steel plants for casting liquid steel into billets. 1. High Speed Modular Caster: It is suitable for casting heat size as small as 5 ton and modules are available for casting section from 80 mm x 80 mm to 160 mm x 160 mm reduced operating cost and casters that are simple and safer to operate. 2. Bullet Caster: Electrotherm has launched Bullet Caster which is all set to revolutionize small and medium scale steel making around the world. It can cast Billet / Bloom Section from 100 mm x 100 mm to 400 mm x 400 mm. Most preferred steel A customer plant maker centric up to organization 1,000,000 TPA Electric Arc Furnace Electrotherm offers a complete range of melting units -high-impedance EAFs with the capacity for producing heat sizes from 3 Ton to 200 t in technical collaboration with Vitkovice Heavy Machinery, Czech Republic. Raw material may be up to 100% scrap or various mixes of hot metal, pig iron, DRI (hot and/or cold) and HBI, utilizing electrical and chemical energy, according to unit costs and power grid characteristics. The EAF operation can be made fully automatic by applying a series of technological packages to optimize the process, to be selected on a case-by-case basis depending on the performance figures to be achieved.

9 Turnkey Projects We offer turnkey project solutions, from layouts to desired results, incorporating technical and nontechnical services and processes. A service that helps you get exactly what you want without stretching your limits. We specialize in offering turnkey solutions in. 1.Turnkey Projects: Steel Billets and rolled products 2.Turnkey Projects: Ductile Iron Pipes 3.Turnkey Projects: Coal based DRI prod Electrotherm has already completed many turnkey projects in India, Baharin, Iran, Turkey, Saudi Arabia, South Africa and many more countries. Turnkey Steel Billets and rolled products Projects : Electrotherms offers turnkey steel mills for billets and rolled products from concept to finished products. Electrotherm adopts processes to reduce production costs to make our plants financially viable and efficient ucts of steel billets and rolled steel. Turnkey Ductile Iron Pipe Project: Electrotherm offers turnkey projects which produce ductile iron pipes through latest heat treatment process to increase tensile and yield strength while simultaneously reducing elongation and improved corrosion resistance producing stronger ductile iron pipes easier to tap, requires less support and provides greater flow area. Turnkey Coal Based DRI Project: Electrotherm offers turnkey solution for Coal based DRI projects. The main equipments used in the process are Rotary kiln, Rotary cooler and gas handling, cooling and cleaning system. Product range: 100 TPD, 350 TPD and 500 TPD.

10 Steel Plant: Electrotherm has a Steel Plant with 500,000 TPA capacity for producing structural steel, alloy steel and stainless steel. This plant has three induction Furnaces of 20 Ton capacity, one DC LRF and one 2-Strand CCM in SMS 1; and two induction furnaces of 20 T capacity, one 25 T MRK, one AC LRF, Vacuum Degassing and 2-Strand CCM in SMS-2. Special Steel Division: Electrotherm continuos TMT bar mill has capacity of 1,50,000 Tonnes per annum to supply high quality TMT bars for construction and infrastructure Projects. The products are BIS certified and commands a premium in the market due to superior shape, quality, mechanical and metallurgical properties. ELECTRO 500D LPS A customer Super Ductile centric organization TMT Bars High Quality Steel billets: Electrotherm's Steel Division spreads on a green belt with 360,000 TPA capacity. The Steel Billets manufactured at Electrotherm are consumed around the globe by various Industries. The high quality refining of steel ensures the strength making our products a superior quality touch. Electro TMT Plus Bars: Electro TMT plus bars are high quality construction steel with superior shape, quality and better mechanical & Metallurgical properties. Electro TMT CRS GoId Bars: Corrosion is the biggest enemy of construction. It is a slow killer attacking houses, bridges, dams and industrial plants. Electrotherm has developed Corrosion Resistant Steel (CRS) Bars for ensuring longer life of costly structures. Stainless Steel: Electrotherm quality stainless steel caters to international specification for world wide application from utensil to industry.

11 Electro TLT Angles & Structurals Transmission Line Towers are made from high qualitv and high tensile angles and other structures. Electrotherm has set up a state of the art structural rolling mill for rolling angles suitable for transmission line tower and other engineering applications. Sponge Iron & Pig Iron Electrotherm with its Sponge & Pig iron production serves the entire requirement of its Steel melting and DI Pipes plants. Facilitated with its captive production, the Sponge and Pig iron production at Electrotherm meets the best quality grades serving nations across the Globe.

12 Solar Energy Plant: Electrotherm has always been concerned about the rising problems of environment. The company has started supplying solar energy plant which is pollution free renewable source in generating energy. Electrotherm Renewable, a division of Electrotherm India Ltd, is an emerging leader in the field of Renewable energy in India. With a commitment towards harnessing the solar energy and to provide the safe and clean energy, Electrotherm Renewable has manufacturing facilities at Ahmedabad, Gujarat with the State of the Art Automated facilities to match the world class production line. "EleCtra" brand solar water heating systems are the efforts of technological innovations to cater to the needs of hot water to the Domestic Segments, industrial applications and Process Industries. These systems are designed and manufactured to suite all geographical conditions. Most preferred steel A customer plant maker centric up to organization 1,000,000 TPA Transformer Division Electrotherm has started manufacturing of transformers with high and lower ratings as a contribution in a ramp-up in distribution infrastructure including the replacement market. Electrotherm conscious effort to maintain quality and keep up with the growing demand by enhancing production capacity.

13 The competence and expertise of the company in power electronics and an intensine R&D effort of more than 3 year the company has developed and launched Electric bikes and Scooters under the brand name Yo Bykes with a installed capacity of 2,50,000 unit-per annum. Battery Operated Scooter is personal electric two wheeler, that is pollution free, silent and with only a battery connected to an electric motor, with a feel of smooth riding all weather vehicle with zero maintenance and nominal cost operation.

14 Electrotherm follows a systematic strategic view point at every step of work. To put forward efficient working policies and to educate the young brains of India, Electrotherm comes up with its own university, Indus University (UGC Approved) and now it is one of the leading universities in Gujarat. It aims to bring social changes with education, skill development, research and innovation. We provide diverse opportunities for students and faculties to improve their knowledge and skills to be successful in today's world. Indus offers undergraduate and postgraduate degrees and research programs. These are well supported by 200 plus faculties from various disciplines. Indus has state-of-the-art infrastructure and resources to support learning, teaching, research and innovation. Most preferred steel plant maker up to A customer centric 1,000,000 TPA organization

15 Electrotherm is a research driven company, with an appreciating asset in intellectual capital its primary resource base is our belief. Electrotherm today employs 4,200 employees focused on a common goal and vision to make it a truly global company. The company has developed robust processes with bunt in learning and continuous improvements in every job performed Electrotherm accomplishes this by holding both real time and post mortem learning events that encourage problem solving solutions and focused on root cause countermeasures designed to stop recurrence. Electrotherm has initial external audits in HRM by none otherthan KPMG for evaluating HRM performance in the company.

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