Releasing Compounds Presses Lubrication Grooves Sealing

Transcription

1 Acceorie Acceorie Releaing Compound Pree Lubrication Groove Sealing E

2 Acceorie Releaing Compound Releaing Compound SKC C 15 Releaing Compound The releaing compound SKC 15 i a diperion of waxe in a mixture of olvent. Thi releaing compound can be ued for mot of the cae of application. Applied with a rag or a bruh and re-polihed with a oft cloth after drying, thi releaing compound i generating a highly-effective releaing film dimenionally not determinable. SKC 14 Silicon Releaing Com- pound The ilicon releaing compound SKC 14 i ued for all forming-toize job. In particular, for the moulding of arbor or component with an overall coating, the lubrication effect of the releaing film allow a imple removal of the coated component. However, care ha to be taken in the proximity of component which have be to lacquered later on, a removal of the ilicon releaing compound i difficult and reidue trongly affect the ability of lacquering. SKC 13 W Releae Wax The releae wax SKC 13 W i ued to obtain releaing film thicker than thoe which can be obtained with other releaing compound of the erie SKC 15 and SKC 14. A SKC 15, it i applied with a cloth. The releae wax enable cloing of even mall pore in the urface to be formed. For high-preciion forming to ize, however, thi releae wax cannot be recommended. But it can be ued for forming job from very rough counter urface. SKC C 12 TRS Releae Spray The releaing compound SKC 15 can alo be obtained a a pray. The main field of application are complex component to be formed to ize, having inacceible point which can be reached much more eaily by applying a pray. SKC 14 TRS Releae Spray The ilicon releaing compound SKC 14 can alo be obtained a a pray. Application The counter guideway and the urface to be formed are to be cleaned carefully. With a rag or a bruh, the releaing compound i applied or prayed on (SKC 12 TRS and SKC 14 TRS). Following, the urface are re-polihed with a oft cloth. Before coating, all area where compound may ecape during the moulding proce and ha to be removed after hardening, have alo to be treated with a releaing compound. When uing the releae pray, abolute care ha to be taken that - when applying the releaing compound - all the component to be coated are carefully covered, thu being protected from praying mit. Determination of the quantity (guide value): For the application of about 10 kg of SKC-compound about 1 kg of the releaing compound i required. Important If the releaing compound are repeatedly applied on the ame component (forming-to-ize template or mater), they all tend to build up hard layer. Thee layer can be removed by applying uitable olvent or iliconremoving compound. E

3 Acceorie Pre- & Cartridge-Sytem Pre- & Cartridge-Sytem Spindle pre K 504 pindle pre for the application of lideway coating and coating for joint face where a high injection preure i required or deired Cartridge KK 503 open platic cartridge, platic piton Cloure cap for pre K 504 with R ¼ (tandard model) Cartridge SK 500 cloed platic tube, platic piton and platic nozzle Cloure cap for pre K 504 with hole for ue with SK 500 (pecial model) Hand-lever pre HP 500 tandard pre for the application of all the lideway coating and coating for joint face uitable for application by injection. Volume of the cartridge: about 0.5 kg of compound Cartridge SK 500 cloed platic tube, platic piton and platic nozzle Hand-lever pre HP 1000 a HP 500, volume approx kg of compound E1.11 Cartridge KK 1000 cloed platic tube, platic piton and platic nozzle 31

4 Acceorie Stirrer & Hoe Pump Stirrer for SKC-coating Simple acceory to mix component of rein and of hardener By the pecial poition of the blade, ucking of the air into the tirred compound i reduced. All the data about application, in particular about tirring time and tirring peed (rpm), refer to thi tirrer. Therefore, the ue of other type of tirrer i not recommended. Hoe Pump SP 170 The hoe pump SP developed by SKC - ha been deigned to feed continuouly and via only one filling bore bigger quantitie of a compound into a gap. Compared with the ue of cartridge, no repeated putting on of the pre i required. The thin liquid anti-friction coating SKC 90 and the coating for joint face SKC 58 can be ued. Within certain limit, the anti-friction coating SKC 62, SKC 400 ELF, a well a the coating for joint face SKC 57 can be applied. 32 Dimenion approx. 180 x 200 x 120 mm Application i imilar to that of the pouring technique (ee guideline of application Slideway Coating ). Into the injection bore a hort tube of an outer diam. of 12mm ha to be crewed or to be adhered, on which the PVC tube (inide diam. 12 x 2 mm and lying in the pump) will be plugged on. On the uction ide of the pump, a cartridge (we recommend a full-platic cartridge type VK 500) complete with nozzle i to be inerted and clamped by mean of the etting crew. When coating, care ha to be taken that ufficient compound i available in the cartridge, thu preventing air from being ucked in. E1.10A

5 Acceorie Mouldable Lubrication Groove Mouldable Lubrication Groove Advantage cot effective avoidance of pot treatment lot of different type Shape A b In the production of guideway even more cot aving can be achieved when the mould for lubrication groove are ued, a the later proviion of lubrication groove i no longer required. Applying an adheive pray, the hape of the lubrication groove are glued on the counter guideway, preed-on well and then treated with a releaing compound. l After removal of the coated component, the lubrication groove can be looened eaily from the lideway coating by mean of a pointed tool. When adheing the lubrication groove, care ha to be taken that they lay tightly on the urface, preventing any infiltration of lideway compound. Precie intruction are to be een on the intruction of application for the adheive pray. Mouldable lubrication groove are available in the hape hown oppoite. For dimenion pleae ee following page. t Shape B t α b l Shape C l b t α Shape D l Sectional drawing b h E1.10 t 33

6 Acceorie Mouldable Grid Lubrication Groove Mouldable Grid Lubrication Groove Advantage low oil conumption optimized urface wetting favourable friction condition cot aving by forming-toize technique no re-machining required pecial deign grid 15 x 10 mm Developed epecially for vertical guideway, thi layout of lubrication groove offer ome advantage: - the oil conumption required to generate a lubrication film i by 60 % le - capillary force retain the oil within the groove at the vertical guideway - cloe cro ection provide an immediate ditribution of the oil on the liding urface, whilt - with conventional ytem - have to be filled firt - the poition of the injection bore ha not to be determined exactly - grid are alo available for the vertical face of horizontal cro lide (hape MH) - In order to have a ufficient quantity of lubricant available at high peed to generate a hydrotatic lubricating film, grid hould be deigned with additional feeder groove tranvere to the liding direction. The groove can be added later by hand or included in the moulding proce. Our production programme doe include numerou grid with additional tranvere groove (ee below on L.H. ide). Application 1. Cut the grid of lubrication groove to the ize required (with a pair of cior or a knife). For thi, note the following: All the channel hould be open at the edge of the guide. The ditance to the edge of the guide path hould be at leat 10 mm. Grid Lubrication Groove MV 100 (detailed) 2. Applying an adheive pray on the urface of the counter guideway which ha been marked before and been treated with a releaing compound, following the guideline of application, the grid of the lubrication groove ha to be glued on and to be preed on tightly with a rubber- or a foam platic roller. 3. The grid ha already been pretreated with SKC releaing compound. Polih the layer of releaing agent with a hort britle bruh. 4. During craping, the grid remain in the layer, a! the layer - not interrupted by groove - can be craped without any problem. 5. After moulding lift the grid with a pointed tool and remove carefully. E

7 Shape and Dimenion Mouldable Lubrication Groove Shape and Dimenion Mouldable Lubrication Groove Part-No. Shape Width b Length l Space t Angle α Gage h Width A ,8 3, A ,8 3, A ,8 3, A ,8 3, A ,2 5, A ,8 3, A ,2 5, A ,2 5, A ,2 5, A ,2 5, A ,2 5, A ,2 5, A ,2 5, A ,2 5, B ,8 3, B ,8 3, B ,8 3, B ,8 3, B ,2 5, B ,2 5, B ,8 3, B ,8 3, B ,2 5, B ,2 5, B ,2 5, C ,8 3, D ,2 5, D ,2 5, Rod 520 1,2 5, MH ,6 1, MV ,6 1, MV 100 S ,8 1,5 E1.12 All meaure in mm. Tolerance acc. DIN gt 35

8 Acceorie Foam Rubber & Groove Foil & Magnetic Foil Foam Rubber For the injection or pouring technique, foam rubber profile are ued univerally to eal the gap. By compreing the foam rubber profile to about 50 % of their original thickne, an optimal ealing effect i obtained. Example of application are hown under chapter Guideline for Deigning. Groove Foil Round cord Ø 3 mm, 1 m Round cord Ø 4 mm, 1 m Round cord Ø 5 mm, 1 m Round cord Ø 6 mm, 1 m Square 5 x 4 mm, 1 m Square 7 x 4 mm, 1 m 9 x 2 mm, elf-adheive, 10 m 9 x 4 mm, elf-adheive, 10 m 19 x 4 mm, elf-adheive, 10 m Foam rubber-ring for ealing of bore hole (elf-adheive): ize Ø i Ø a M M M M M M M M gage: 5 mm ophiticated urface tructure are poible eay application by an auxiliary aembly foil thickne of layer ~.2mm compatibility of drawing file poible (dxf-format) groove ytem formed-to-ize for a vacuum upply (total ize 1200 x 860 mm) foil for lubrication groove (ize 500 x 400 mm) Magnetic Foil To generate pocket of a larger depth - in particular on hydrotatic guideway - preferably magnetic foil are ued. Thank to the magnetic adheive force, the cut piece are eaily poitioned and cover the whole urface. They can be ued many time. Cutting can be done with a harp knife or cior. Available ize: pleae ee order detail/price lit E