4-in-1 Nano Machine & Technology

Transcription

1 4-in-1 Nano Machine & Technology Machine combines 1) CVD, 2) PVD, 3) ion saturation and 4) ion-treatment processes in one (1) production cycle in one machine that produces functional coatings used to harden materials, increase their durability, increase wear and tear resistance, lower coefficient of friction...

2 Nano Industry Why Nano-technology: Nanotechnology has the potential to profoundly change our economy and improve our standard of living, in much the same way as information technology advances have revolutionized our lives and the economy over the past two decades....many major applications for nanotechnology are still 5-10 years away. Private investors look for short-term returns on investment, generally in the range of 1-3 years. Consequently, government support for nanotechnology research and development in its early stages...is required to ensure a competitive position in the worldwide... market... National Nano-technology Initiative, USA Government,

3 Nano Industry Quick Facts: Nano-coatings market was nearly $2.1 billion in This market is projected to reach $17.9 billion in 2015 at a compound annual growth rate (CAGR) of 39.5% for a 5-year period. Nano-adhesives market was $171 million in This market is projected to reach approx $1.2 billion in 2015, for a 5-year CAGR of 36.4%. Nano-coating equipment can cost from $260,000 USD to $15-20 million USD. Sources: BCC Research, Penn State University,

4 Equipment Nano-coating equipment and technology ISO 9001, ISO 9100 and FAA part 145 Coatings from many elements and alloys, refractory oxides, carbides, nitrides, metal ceramic compositions on the basis of refractory metals and oxides that expand possibilities of creation of new materials and coatings

5 Equipment Equipment providing controllable formation of mono, multi and micro structural coatings with the specified data, containing a great number of layers of chemical compounds (metal, nitride, carbide, oxide, disilicide, wolfram, pyrolyte boron nitride, etc) with thickness from units to hundreds of nanometers. The structure of layers is provided with the programmed operating modes of plasma sources (both PVD, CVD), running gases (argon, nitrogen, carbon, oxygen) and the high potential applied to a substrate.

6 Equipment The main advantage of Equipment is its ability to work with the ionic-condensate materials, such as nanocrystalline, amorphous, microlayered structures of high purity, ultra high hardness and high adhesiveness to most substrates, allowing it to form coats essentially out of new materials with new configurations.

7 Equipment Equipment specs: Size: Weight: Chamber Temperature: Gas-based nodes: Vacuum arc nodes: Magnetron nodes: Reactionary gases in chamber: Power: Dimensions of substrates: Speed of coating coats: 4m x 2.5m x 3m 3000 kg +80 C 1qnt. 3qnt. 2qnt. 4 70Kw 40cm x 40 cm x 800cm 1-50 µm/hr

8 Hard and Super Hard Coating Deposition Processes Metal-Nitrogen Coats: Ti, Mo, Zr, Cr, N, Ti-Al-N, Ti-Mo-N, Zr-Ti-N (Hard and super hard mono and multi layer coats) Metal-Carbon Coats: TiC (Mono, multi) Ti-C-N (Mono) TiC-TiN (Nano) TiC-C (Nano) MoS (Mono) Mo-S-N (Mono) MoC-S (Nano) TiC: H (Mono) TiC: H-TiN (Nano) TiC-C: H (Nano, multi) MoS: N (Mono) MoS: H-Tin (Nano) MoS: N (Nano) Metal-Metal Coats: Mo, Ti, Zr, Nb, Cr, Ni Cu-Mo-N Cu-C

9 Structure Hv, Kg/mm 2 Equipment Some Specs of Coats Properties Friction Coefficient T, C Application TiAlN mono High speed processing in stable conditions with/out cooling in fog TiAlN multi For interrupted cutting AlTiN mono High speed processing of extra hard materials in stable conditions AlTiN multi For interrupted cutting TiAlN nano High speed processing of extra hard materials in stable conditions AlTiN nano High speed processing w/ raised T resistance of extra hard materials TiN multi Wide range of processed materials AlTiN+VC nano

10 Die Names Coating Thickness of Processed Steel 45 Punches 12mm Matrices 12.07mm Equipment Some Coated Dies Quality of Impacts Wear Rate, mm Wear Speed, mm/impact Strengthening factor With coats * No coat 1 mm *10-6 With * No coat *10-6 Matrices 12.07mm Matrices 12.45mm With * No coat 3 mm *10-6 With * No coat *10-6 Coating on die edges protects products from edge fins during cutting. Durability of die increases from 3 to 40 times longer.

11 Equipment: Blades Coatings applied on: Compressor blades of gas-turbine engines Thermal stations Nuclear plants Below are: Ti-Al-N coats on blades

12 Equipment: Blades Coats on Blades: Protect from corrosion and erosion forces Withstand Temperature C Blade (substrate) length: up to 150cm Weight: up to 100kg Left: Turbine lath-gear wheel (length 1000mm, weight 70kg. Right: Our coatings on moving blades of turbines of an atomic power station in Hungary (length 1300mm).

13 Equipment: Components Mechanical Engineering and Transport: Hardening of machine components Coating of piston and plunger fuel pumps, sliding bearings, brushes, isolation valves and other highly frictional parts Coating of internal surfaces of various thickness and curves

14 Equipment Specs of Mono, Multi, Nano and Gradient Coatings: Micro-hardness: Mpa Thickness: 1-5 microns Purity: V grade Friction factor: Oxidation Temp.: up to +900C Fine coupling with substrate at Temperature: <+200C Work in the environment: C Class of finish roughness (Ra): microns

15 Equipment Coats Increase Resistance to Corrosion, Wear & Tear: Cutting and machining tools: 3-10 times Dies: 3-40 times Rubbing and abrasive materials: times High-speed milling tools: times AK 4-1 alloy: 4-5 times decrease in wear and tear Increase of firmness: times Corrosion resistance: >10-15 times than galvanic coating

16 Coats Applied In: Functional coats Wear and tear resistant Anti-erosion Corrosion-resistant High-temperature heat resistant Anti-emissive Conductive Isolative Resistive Distributive (barrier) Optical (clarifying, reflective, thermoprotective, absorbing...) Decorative-protective Application fields Instrument engineering Electronics and microelectronics Aerospace and space industry Aircraft building Energetic (atomic, heat, etc) Machine-building Automotive-building Instrument production Chemical and petrochemical industry Mining and converting industry Medical and pharmacy industry

17 Technology: Technology of PVD and hybrid PVD+CVD processes of controllable formation multi-component nano and microlayer coatings in systems metal-nitrogen and metal-carbon with application of vacuumplasma (PVD) and plasmamechanical (CVD) processes Hi-Tech Coats Plasma-chemical CVD Vacuum-arc PVD Magnetron PVD Cathode-ray Vacuum Diffusion Saturation Ion-saturation Implantation Ion-beam Etching Ion-beam Cleaning Ion-beam Polishing Diffusive welding

18 Technology: Methods for surface modification: CVD (thermal deposition ( hydrogen recovery) of carbonyls, metal organic compounds (such as " Barhos" ), iodides, chlorides ) ALD (Atomic Layer Deposition) PECVD (thermal deposition of carbonyls (Me (CO) x )), organo-metallic compounds (such as "Barhos ", Me (St-Bu) 4, Me (tmhd) 3 ), iodides, chlorides) from the initiation of the nonequilibrium low-temperature plasma. The vacuum- arc spraying Double arc discharge Magnetron sputtering Vacuum diffusion saturation (siliconising, borating ) The ion saturation (nitriding, carburizing, carbonitriding, oxidation)

19 Reporting System: Improved technology of synchronization and control of synthesis of coats, ion-saturation and deposition processes More control and flexibility of processes due to Equipment s own unique software that is fully automated and could be remotely or manually controlled On the left is a fragment of the reporting technologies of coating deposition

20 Contact Information: Providence Group 630 Brown s Line. Toronto, Ontario, Canada M8B 3V info@prov.in.ua