SERIES 806 MIGHTY MOUSE MIL-AERO CONNECTORS

Transcription

1 ULTRAMINIATURE CIRCULAR SERIES 806 MIGHTY MOUSE MIL-AERO CONNECTORS Next-Generation High-Density Connector Series for Demanding Aerospace, Defense and other Harsh-Application Environments FIRST EDITION APRIL 207

2 Mighty Mouse Mil-Aero Connectors Advanced electrical, mechanical and environmental performance plus reduced size and weight compared to D38999 offers significant size and weight savings while meeting key performance benchmarks for a broad range of applications such as commercial and military aerospace, industrial robotics, transportation systems and more. Designed for general use in harsh vibration, shock and environmental settings as well as high-altitude, unpressurized aircraft zones with aggressive voltage ratings and altitude immersion standards the Mil-Aero features numerous mechanical design innovations including durable mechanical insert retention, radial seals and triple-ripple grommet seals. Its reduced thread pitch and re-engineered ratchet prevent decoupling problems, particularly in small shell sizes, solving one of the major problems of shell size 9 and MIL-DTL Series III connectors. SAVE SIZE AND WEIGHT WITH SERIES 806 CONNECTORS Mil-Aero Smallest.500 In. Mating Threads 3 #20 Contacts or 7 #22 contacts MIL-DTL Smallest.625 In. Mating Threads 3 #20 Contacts or 6 #22 contacts Next-generation small form factor aerospacegrade circular connector Designed for general use in harsh application environments such as aircraft, industrial robotics and more Upgraded environmental, electrical and mechanical performance Integrated antidecoupling technology Higher density 20HD and 22HD contact arrangements Glass hermetic, lightweight aluminum hermetic, and filtered versions +200 C temperature rating 207 Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code 06324

3 MIGHTY MOUSE MIL-AERO Standard Materials and Finishes DESCRIPTION MATERIAL FINISH Contact hood: passivate Insulators High grade rigid dielectric None Seals Fluorosilicone/silicone blend, blue None EMI Spring Beryllium copper Nickel Contact Retention Clip Beryllium copper None Anti-Decoupling Ratchet Spring Stainless steel Passivate Product Specification Contact Altitude Voltage 20HD Sea level HD Sea level 300 Dielectric withstanding voltage at MIL-DTL-38999M para sea level EIA Method A 2 ma maximum leakage current Unmated pairs Dielectric withstanding voltage MIL-DTL-38999M para at altitude EIA Method A 2 ma maximum leakage current Mated pairs Insulation resistance at ambient 5000 megohms minimum MIL-DTL-38999M Para temperature EIA Insulation resistance elevated 000 megohms minimum MIL-DTL-38999M Para temperature EIA Contact resistance at 25 C Maximum Voltage Drop AS39029C Para (millivolts) EIA Test Current After Silver-plated wire Wire Amperes Initial Conditioning Contact resistance at 200 C Low level contact resistance Contact Altitude Voltage 20HD 50,000 ft ,000 ft ,000 ft HD 50,000 ft ,000 ft 800 Test Current Wire Amperes 00,000 ft 800 Maximum Voltage Drop (millivolts) Wire AS39029C Para EIA Silver-plated wire Maximum Contact Resistance (milliohms) AS39029C Para Initial Values After Conditioning EIA Silver plated wire 6 Dimensions are inches (mm). Information subject to change without notice. 206 Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Backshell shield braid to shell conductivity EMI shielding Freq. MHz Product Specification Leakage Attenuation, (db) minimum Electroless Nickel Finish Cadmium, Nickel-PTFE, Zinc- Nickel Finish ing following 500 cycles of mating and unmating. Coupling and uncoupling torque Maximum Minimum Shell size Engagement Disengagement lbs-inch. lbs.-inch MIL-DTL-38999M Para EIA MIL-DTL-38999M Para EIA MIL-DTL-38999M Para EIA ,000 Amps peak current MIL-DTL-38999M Para MIL-DTL-38999M Para EIA MIL-DTL-38999M Para EIA MIL-DTL-38999M Para EIA ULTRAMINIATURE CIRCULAR Table of Contents MIGHTY MOUSE MIL-AERO GENERAL INFORMATION AND REFERENCE Ultraminiature Circular Connectors Materials and Finishes, Product Specification Pin Contact Copper alloy 50 microinches gold over nickel Socket Contact Copper alloy, with stainless steel hood 50 microinches gold over nickel Shell, Coupling Nut, Jam Nut Aluminum alloy or stainless steel See sales drawing or catalog for finish options TEST DESCRIPTION REQUIREMENT PROCEDURE MIGHTY MOUSE MIL-AERO Ultraminiature Circular Connectors Product Specification TEST DESCRIPTION REQUIREMENT PROCEDURE Shell-to-shell conductivity Finish Code Shell Matl/Fin Millivolt Drop (mv) NF Al/OD Cad 2.5 MT Al/Ni-PTFE 2.5 ME Al/EN.0 ZR Al/Zn-Ni 2.5 Z SST/pass. 0.0 ZL SST/Ni.0 Finish Code Shell Matl/Fin Millivolt Drop (mv) NF Al/OD Cad 5.0 MT Al/Ni-PTFE 5.0 ME Al/EN 3.5 ZR Al/Zn-Ni 5.0 Z SST/pass. 5.0 ZL SST/Ni 3.5 Indirect lightning strike No evidence of damage which could impair proper functioning. Connectors shall meet shell-to-shell conductivity, DWV and coupling torque , , , , , , , Durability No evidence of damage which could impair proper function Insert retention 00 pounds per square inch, 25 pound minimum force MIL-DTL-38999M Para EIA External bend moment Shell size Pound inches.4 0X HOLE TO ACCEPT.032 MAX DIA CONTACT X X.25 2X.35 Introduction and Product Features Page 2 Contact Arrangements Page Dimensions are in inches (mm). Information subject to change without notice. 206 Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Performance Specifications Page 6 Space-Grade Information Page Printed Circuit Board Layouts Page 70 SERIES 806 MIGHTY MOUSE MIL-AERO CONNECTORS Plugs Page 0 Square Flange Receptacles Page 2 Line Receptacles Page 4 Jam Nut Receptacles Page 6 Jam Nut PCB Receptacles Page 8 Square Flange PCB Receptacles Page 20 Glass Hermetic Receptacles Page 22 Glass Hermetic PCB Receptacles Page 25 Lightweight Hermetic PCB Receptacles Page 28 Filtered Receptacles Page 30 Filtered PCB Receptacles Page 32 SERIES 806 MIGHTY MOUSE MIL-AERO ACCESSORIES Contacts Page 34 Crimp Tools, Ins/Ext Tools Page 37 Filler Plugs Page 38 Band-Master ATS Page 38 Panel O-rings Page 38 Panel Gaskets Page 39 Connector Holding Tools Page 39 Nut Plates Page 40 Protective Covers Page 4 Stowage Receptacles Page 44 Shrink Boots Page 45 Backshell Selection Guide Page Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

4 Introduction About The The Mighty Mouse Mil-Aero is an aerospace-grade ultraminiature circular connector with triple-start threaded coupling. The 806 connector is smaller and lighter than traditional aerospace connectors. Featuring size 20HD and 22HD contacts, the offers up to twice the number of contacts with no reduction in performance. Independent laboratory testing has demonstrated that the Series 806 meets the requirements of MIL- DTL Series III. But there is more to the 806 than size and weight reduction. This new high-performance connector has many innovative features that meet the most aggressive requirements of the military/ aerospace industry. One such feature is better resistance to vibration-induced decoupling. This is accomplished by reengineering the ratchet mechanism and introducing a shallower mating thread ramp angle. Glenair pioneered integral banding platforms to allow direct attachment of cable shields, boots and overmolds. This innovation continues with the 806, Glenair s first connector to exclusively use the ultralightweight Nano-Band for maximum size and weight reduction. Another enhancement is a top hat insulator with raised bosses for foolproof alignment of insulator cavities and retention clips as well as higher voltage ratings. The 806 series connector features an O-ring radial interface sealing design instead of a flat gasket. This allows for easier metal-to-metal coupling, improved sealing, and better EMI performance. The MIL-DTL Series III and other legacy aerospace circular connectors have a flat gasket inside the receptacle shell. This peripheral seal must be compressed sufficiently to allow full metal-to-metal connector bottoming. In certain tolerance conditions this seal can make it difficult to fully mate the connectors without the use of tools as is required by MIL-DTL Coupling Nut Diameter (Inches) Coupling Nut Diameter (Inches) Save and Weight with Connectors Mighty Mouse Mil-Aero Is The Next Generation Higher Density Connector for Demanding Aerospace and Defense Applications MIL-DTL plug with 9 #22 contacts compared to MIL-DTL Series III with 6 #22 contacts. More than 3X the number of contacts, yet only.020 inches larger diameter. 20HD Arrangements Compared to MIL-DTL Series III 20 Arrangements No. of Contacts vs. Coupling Nut Diameter #20HD D38999 # Number of Contacts #22HD Arrangements Compared to MIL-DTL Series III #22D and #23 Arrangements No. of Contacts vs. Coupling Nut Diameter #22HD D38999 #22D D38999 # Number of Contacts Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

5 Product Features KEY FEATURES Next-generation high performance ultraminiature aerospace connector Reduced pitch triple-start modified anti-decoupling stub ACME thread Higher density 20HD and 22HD contact arrangements +200 C operating temperature High strength aluminum alloy plug barrel Triple ripple wire sealing grommet (75,000 ft. rated) Snap in, rear release crimp contacts Metal contact retention clips Integral Nano-Band shield termination platform EMI shielding effectiveness per MIL-DTL-38999M para (65 db min. leakage 0GHz) 0,000 amp indirect lightning strike 300g. shock MIL-S-90 Grade A high impact shock Aluminum and stainless steel versions Environmental crimp contact, glass-to-metal seal PC tail and solder cup hermetics, and EMI filter versions RoHS compliant nickel, nickel- PTFE, black zinc and stainless steel plus mil-grade cadmium finish options Printed circuit board versions with threaded flange Plug Connector Anti-Decoupling Spring Stainless steel Interfacial Seal fluorosilicone rubber EMI Ground Spring Nickel-plated BeCu Receptacle Connector Panel O-ring Fluorosilicone Shell Body Aluminum alloy Coupling Nut Retainer Ring Stainless steel Coupling Nut Aluminum alloy Insert Retention Ring Stainless steel Wire Seal fluorosilicone rubber Insulators Glass-filled rigid dielectric Contacts Gold-plated copper Plug Barrel High strength 7alloy Insert Retention Ring Stainless steel Wire Seal Fluorosilicone rubber Insulators Glass-filled rigid dielectric Jam Nut Aluminum alloy Shell / Mating Interface Aluminum, modified triple-start AVAILABLE LIGHTWEIGHT ALUMINUM CODE RED HERMETICS CODE RED is a lightweight encapsulant sealing and application process with 50% package-weight savings compared to glass-to-metal seal Kovar/stainless steel solutions. Nonoutgassing CODE RED (IAW NASA/ESA) provides durable hermetic sealing with better than X0-7 leak rate performance. Gold-plated copper contacts deliver outstanding low-resistance current carrying capacity. See page Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 3

6 Product Features SERIES 806 MIGHTY MOUSE MIL-AERO FEATURES Metal-to-Metal Mating Interface Seal Radial Peripheral Seal Better sealing, easier metal-tometal bottoming Triple Ripple Wire Seal meets 75,000 ft. altitude immersion test Five Keys Positive alignment High Density Crimp Pins Gold plated copper alloy Top Hat Insulator Higher voltage rating, foolproof alignment Retention Ring Fail-safe mechanical retention of insert assembly High Density Crimp Sockets Gold plated copper alloy SST Ratchet Spring and Shallow Mating Thread Ramp Angle Foolproof anti-decoupling Rear Release Contact Retention Clip BeCu alloy EMI Spring Low shell-to-shell resistance, excellent EMI protection Mighty Mouse, with its high-density size #20HD and #22HD contact arrangements, is designed for universal mil-aero use. The many special design features shown above allow this ultraminiature connector to meet and even exceed MIL-DTL performance even in high-altitude, unpressurized zones. Other Mighty Mouse Series connectors, such as the 80 and 805 with their size #23 contact layouts, are optimized for size and weight reduction in land, sea and pressurized-zone aircraft applications Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

7 Contact Arrangements Arrangements with #20HD Contacts (800 Vac, 7.5 A) Mating face of pin connector. Socket numbering is reversed. Symbol indicates master key location Arrangement No No. of Contacts Mating face of pin connector. Socket numbering is reversed. Symbol indicates master key location Arrangement No No. of Contacts Arrangements with #22HD Contacts (300 Vac, 5 A) Mating face of pin connector. Socket numbering is reversed. Symbol indicates master key location Arrangement No No. of Contacts Mating face of pin connector. Socket numbering is reversed. Symbol indicates master key location Arrangement No No. of Contacts Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero Rev

8 Materials and Finishes, Performance Specification Standard Materials and Finishes DESCRIPTION MATERIAL FINISH Pin Contact Copper alloy 50 microinches gold over nickel Socket Contact Copper alloy, with stainless steel hood 50 microinches gold over nickel Contact hood: passivate Insulators High grade rigid dielectric None Seals Fluorosilicone/silicone blend, blue None EMI Spring Beryllium copper Nickel Shell, Coupling Nut, Jam Nut Aluminum alloy or stainless steel See sales drawing or catalog for finish options Contact Retention Clip Beryllium copper None Anti-Decoupling Ratchet Spring Stainless steel Passivate Performance Specification TEST DESCRIPTION REQUIREMENT PROCEDURE Dielectric withstanding voltage at sea level Dielectric withstanding voltage at altitude Insulation resistance at ambient temperature Insulation resistance at elevated temperature Contact resistance at 25 C, crimp contacts Contact resistance at 200 C, crimp contacts Low level contact resistance, crimp contacts Contact Altitude Voltage 20HD Sea level HD Sea level 300 Contact Altitude Voltage 20HD 50,000 ft ,000 ft ,000 ft HD 50,000 ft ,000 ft ,000 ft 800 MIL-DTL-38999M para EIA Method A 2 ma maximum leakage current Unmated pairs MIL-DTL-38999M para EIA Method A 2 ma maximum leakage current Mated pairs 5000 megohms minimum MIL-DTL-38999M Para EIA megohms minimum MIL-DTL-38999M Para EIA Maximum Voltage Drop (millivolts) Wire Test Current Amperes Initial After Conditioning Wire Test Current Amperes Maximum Voltage Drop (millivolts) Maximum Contact Resistance (milliohms) Wire Initial Values After Conditioning AS39029C Para EIA Silver-plated wire AS39029C Para EIA Silver-plated wire AS39029C Para EIA Silver plated wire Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

9 Performance Specification Performance Specification TEST DESCRIPTION REQUIREMENT PROCEDURE Contact resistance, glass-sealed hermetic connectors Contact, Test Current Maximum Millivolt Drop Wire Amperes Initial After Conditioning Shell-to-shell conductivity Finish Code Shell Matl/Fin Millivolt Drop (mv) NF Al/OD Cad 2.5 MT Al/Ni-PTFE 2.5 ME Al/EN.0 ZR Al/Zn-Ni 2.5 Z SST/pass. 0.0 ZL SST/Ni.0 Backshell shield braid to shell conductivity Indirect lightning strike EMI shielding Durability Coupling and uncoupling torque Finish Code Shell Matl/Fin Millivolt Drop (mv) NF Al/OD Cad 5.0 MT Al/Ni-PTFE 5.0 ME Al/EN 3.5 ZR Al/Zn-Ni 5.0 Z SST/pass. 5.0 ZL SST/Ni 3.5 No evidence of damage which could impair proper functioning. Connectors shall meet shell-to-shell conductivity, DWV and coupling torque. Leakage Attenuation, (db) minimum Freq. Electroless Nickel Cadmium, Nickel-PTFE, Zinc- MHz Finish Nickel Finish , , , , , , , No evidence of damage which could impair proper functioning following 500 cycles of mating and unmating. Shell size Maximum Engagement lbs-inch. Minimum Disengagement lbs.-inch MIL-DTL-38999M Para EIA MIL-DTL-38999M Para EIA MIL-DTL-38999M Para EIA MIL-DTL-38999M Para EIA ,000 Amps peak current MIL-DTL-38999M Para MIL-DTL-38999M Para EIA MIL-DTL-38999M Para EIA Insert retention 00 pounds per square inch, 25 pound minimum force MIL-DTL-38999M Para EIA External bend moment Shell size Pound inches MIL-DTL-38999M Para EIA Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 7

10 Performance Specification Performance Specification TEST DESCRIPTION REQUIREMENT PROCEDURE Contact retention Contact size Pounds ± 0 percent 22HD 0 20HD 0 MIL-DTL-38999M Para EIA Magnetic permeability 2 µ maximum MIL-DTL-38999M Para EIA Contact engaging /separation force Contact forces shall meet AS39029 Table 9 requirements AS39029C Para EIA Temperature cycling (thermal shock) Random vibration, elevated temperature, 43g rms Random vibration, ambient temperature, 49g rms No evidence of damage detrimental to the function of the connector No discontinuities of microsecond or longer No resonance at frequencies less than 300 Hz No discontinuities of microsecond or longer MIL-DTL-38999M Para EIA Mated connectors, -65 C to +200 C MIL-DTL-38999M Para with Figure 24 accessory load EIA C MIL-DTL-38999M Para EIA Test Condition V Sine vibration, 60g No discontinuities of microsecond or longer MIL-DTL-38999M Para with Figure 24 accessory load 2 hours in each of 3 axes 4 hours at ambient, 4 hours at -55 C, 4 hours at +200 C Mechanical shock, 300g No discontinuities of microsecond or longer MIL-DTL-38999M Para EIA High impact shock (90) No discontinuities of microsecond or longer No evidence of damage which could impair proper functioning. MIL-DTL-38999M Para MIL-S-90 Grade A Humidity, cyclic Meet DWV and IR test MIL-DTL-38999M Para EIA Method 4 0 cycles, 0 days, C 80 00% RH Ozone exposure No evidence of damage detrimental to the function of the connector MIL-DTL-38999M Para EIA Fluid immersion No damage to plastic, elastomeric and bonding materials detrimental to the function of the connector. Connector shall meet coupling torque and DWV requirements when tested within 3 hours of immersion. MIL-DTL-38999M Para EIA Altitude immersion Altitude- low temperature Thermal vacuum outgassing Salt Spray (dynamic) No evidence of moisture on connector interface or contacts. At the end of the third cycle, while still submersed, connectors shall meet dielectric withstanding voltage and,000 megohms insulation resistance. Connectors shall meet insulation resistance requirement while at -65 C and 00,000 ft. Connectors shall meet DWV requirement when returned to ambient conditions. All nonmetallic materials shall not exceed.0% Total Mass Loss and 0.% Total Volatile Condensible Materials. Applicable only to connectors that have been subjected to optional thermal vacuum outgassing. Finish Code Matl/Fin Hours NF Al/OD Cad 500 MT Al/Ni-PTFE 500 ME Al/EN 96 ZR Al/Zn-Ni 500 Z SST/passivate 000 ZL SST/Ni 000 MIL-DTL-38999M Para EIA ,000 feet MIL-DTL-38999M Para EIA C 00,000 ft. MIL-DTL-38999M Para ASTM E595 MIL-DTL-38999M Para EIA mating cycles Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

11 Space-grade Guidelines for Connectors Connectors for Space Flight The is an ideal interconnect choice for space flight equipment. The series 806 features materials, finishes, and performance specifications that match MIL- DTL Class G space-grade connectors, except with higher density and lower weight. Outgassing Space flight equipment requires lowoutgassing components in order to prevent degradation to optics and other sensitive instruments. connectors contain nonmetallic materials such as rubber, plastic, adhesives and potting compounds which can give off gasses when subjected to a vacuum or high heat. Unless the connector is specially processed, the TML and CVCM can exceed allowable limits. The space industry has adopted a standardized test procedure, ASTM E595, to evaulate outgassing properties. The MIL-DTL specification Class G also details specific TVM and CVCM values. In Glenair's 429J process, for example, connectors and connector materials are heated to 75 C at a vacuum of 5 X 0-5 torr for 48 hours. Items under test are then weighed to calculate the Total Mass Loss (TML), which may not exceed.0% of the total initial mass. A collector plate is used to determine the Collected Volatile Condensable Material (CVCM), which may not exceed 0.% of the total original specimen mass. Glenair is able to offer outgassing processes which assure all materials comply with their respective standards. Note on Connector Material and Finish Options Some types of metals are prohibited for space flight. Cadmium, zinc, chemically coated cadmium or zinc, or silver shall not be used as a connector or contact finish (NASA EEE- INST-002 Instructions for EEE Parts Selection, Screening, Qualification, and Derating). NASA recommends electroless nickel or gold finish on connector shells and gold finish for contacts. Specifying a Space-grade Connector Choose a NASA EEE-INST-002 Table 2A screening level. This table contains three screening levels: Level for missions requiring the highest reliability and lowest level of risk, Level 2 for low to moderate risk missions, and Level 3 missions where enhanced screening and inspection is not invoked. Choose outgassing process. Three options are available: no special processing, 48 2 hour bakeout, or thermal vacuum outgassing. 3Select the modification code from the table and add it to the part number. Example: ME8-7PMA-86T. Modification Codes for Nasa and D38999 Class G Levels Thermal Vacuum 48 Hour Oven Screening No Outgassing Outgassing 24 Screening Type Bake 75 C Mod Code Level Processing Hour 25 C 00% 00% Standard 86M 3 Reliability 86T High Reliability 429A 429K 429B Highest 429C Reliability 429J NASA EEE-INST-02, TABLE 2A SCREENING LEVELS Inspection Level Level 2 Level 3 Visual 00% 00% 00% Mechanical 2 2 Dielectric Withstanding Voltage 2 2 Insulation Resistance 2 2 Contact Engagement & Separation Force Hermeticity (Sealed Receptacles Only) Coupling Force % 00% 00% Note: required inspection quantity is shown. Zero acceptance of failures allowed for all quantities inspected. 207 Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 9

12 Plug Connectors Ultraminiature plugs save size and weight compared to traditional aerospacegrade circular connectors. Rugged ratchet mechanism and unique triple-start mating thread provide improved de-coupling resistance under vibration. enhanced performance connectors are intended for use in unpressurized aircraft areas subject to vibration, moisture, and temperature extremes. How To Order SAMPLE PART NUMBER ME 8-3 S M A Product = Cable Plug Features Triple-start stub ACME mating thread High density #20HD and #22HD arrangements for reduced size and weight Aerospace-grade materials, construction Snap-in crimp contacts Specifications Operating temperature: Finishes ME, MT, Z: -65 C to +200 C Finishes NF, ZR: -65 C to +75 C Wire sizes: #20HD contacts: AWG #22HD contacts: AWG Dielectric withstanding voltage #20HD layouts: 800 Vac #22HD layouts: 300 Vac Current rating #20HD contacts 7.5 A #22HD contacts 5 A Mating durability: 500 cycles Mechanical shock: EIA , 300g. Vibration (sine): MIL-DTL-38999M, 60g. Vibration (random) EIA Condition VI, Letter J, Grms, +200 C High Impact shock: MIL-S-90 Grade A Humidity: EIA Method 4 Salt spray (dynamic): EIA , 500 hours (96 hours for nickel-plated versions) Altitude immersion: EIA ,000 feet altitude Connector Construction Shell and coupling nut: aluminum or stainless steel Contacts: copper alloy, gold plating Wire grommet: fluorosilicone Dielectric inserts: high grade rigid dielectric Ground spring: copper alloy, nickel plating Contact retention clips: copper alloy Ratchet springs: stainless steel, passivated Retainer rings: stainless steel, passivated Shell Material and Finish Arrangement Number (Shell - Insert Arr.) Contact Type Shell Style Polarizing Position (Table 2) ME = Aluminum, Electroless Nickel MT = Aluminum, Ni/PTFE ZR = Aluminum, Black Zinc-Nickel NF = Aluminum, Olive Drab Cadmium Z = Stainless Steel, Passivated See Table Connector supplied with contacts P = Pin S = Socket M = Metric accessory threads B = Nano Band platform A B C D E F Table Arrangement Number No. of Contacts #20HD #22HD Arr. Shell Connector supplied without contacts A = Pin B = Socket Table 2 Polarizing Positions Position A B C D A B C D E F MASTER KEY Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero A B C D

13 Plug Connectors MASTER KEY C MATING THREAD.030 (26.6) MAX TERMINATE CABLE SHIELD WITH GLENAIR NANO BAND.030 (26.6) MAX B THREAD Ø A Ø D BLUE STRIPE INDICATES REAR RELEASE CONTACT RETENTION SYSTEM.90 (4.83) REF SHELL STYLE B NANO BAND PLATFORM SHELL STYLE M METRIC ACCESSORY THREAD Plug Dimensions Shell øa Max B C ød In. mm. Thread Mating Thread In. mm M0x.0-6g-0.00R P-.2L-TS-2B M2x.0-6g-0.00R P-.2L-TS-2B M4x.0-6g-0.00R P-.2L-TS-2B M5x.0-6g-0.00R P-.2L-TS-2B M7x.0-6g-0.00R P-.2L-TS-2B M9x.0-6g-0.00R P-.2L-TS-2B M22x.0-6g-0.00R P-.2L-TS-2B M25x.0-6g-0.00R P-.2L-TS-2B M28x.0-6g-0.00R P-.2L-TS-2B M3x.0-6g-0.00R P-.2L-TS-2B M34x.0-6g-0.00R P-.2L-TS-2B Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

14 Square Flange Receptacle Connectors Features Triple-start stub ACME mating thread High density #20HD and #22HD arrangements for reduced size and weight Aerospace-grade materials, construction Snap-in crimp contacts Specifications Operating temperature: Finishes ME, MT, Z: -65 C to +200 C Finishes NF, ZR: -65 C to +75 C Wire sizes: #20HD contacts: AWG #22HD contacts: AWG Dielectric withstanding voltage #20HD layouts:800 Vac #22HD layouts: 300 Vac Current rating #20HD contacts 7.5 A #22HD contacts 5 A Mating durability: 500 cycles Mechanical shock: EIA , 300g. Vibration (sine): MIL-DTL-38999M, 60g. Vibration (random) EIA Condition VI, Letter J, Grms, +200 C High Impact shock: MIL-S-90 Grade A Humidity: EIA Method 4 Salt spray (dynamic): EIA , 500 hours (96 hours for nickel-plated versions) Fluid immersion: EIA Altitude immersion: EIA ,000 feet altitude Connector Construction Shell: aluminum or stainless steel Contacts: copper alloy, gold plating Wire grommet: blue fluorosilicone Dielectric inserts: high grade rigid dielectric Peripheral seal: blue fluorosilicone Contact retention clips: copper alloy Clinch nuts: stainless steel, passivated Retainer rings: stainless steel, passivated Ultraminiature square flange panel receptacles save size and weight compared to traditional aerospace-grade connectors. high performance connectors are intended for use in unpressurized aircraft areas subject to vibration, moisture, and temperature extremes. Available with integral Nano Band platform or with metric accessory threads, these connectors feature snap-in, rear release contacts. Product Shell Material and Finish How To Order SAMPLE PART NUMBER MT 2-26 P B C A = Panel Receptacle, Square Flange, Crimp ME = Aluminum, Electroless Nickel MT = Aluminum, Ni/PTFE ZR = Aluminum, Black Zinc-Nickel NF = Aluminum, Olive Drab Cadmium Z = Stainless Steel, Passivated Arrangement Number See Table (Shell - Insert Arr.) Connector supplied with contacts Contact Type P = Pin S = Socket Shell Style Mounting Hole Style Polarizing Position (Table 2) M = Metric accessory threads B = Nano Band platform T = Thru holes C = Clinch nut, #4-40 (rear panel mounting) A B C D E F Table Arrangement Number No. of Contacts #20HD #22HD Arr. Shell Connector supplied without contacts A = Pin B = Socket Table 2 Polarizing Positions Position A B C D A B C D E F MASTER KEY Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero D C B A

15 Square Flange Receptacle Connectors ø E A D MATING THREAD.75 (29.85) MAX.587 (4.9) F MOUNTING HOLE OPTION C CLINCH NUT, 4 PLCS, SELF-LOCKING, STAINLESS STEEL TERMINATE CABLE SHIELD WITH GLENAIR NANO BAND C 2X Ø H ø G RED BAND FULL MATE INDICATOR B THREAD BLUE BAND INDICATES REAR RELEASE RETENTION SYSTEM SHELL STYLE M METRIC ACCESSORY THREAD SHELL STYLE B NANO BAND PLATFORM.90 (4.83) REF Receptacle Dimensions Shell A Max B C D øe F Max G Max H Max In. mm. Thread In. mm. Mating Thread In. mm. In. mm. In. mm. In. mm M0x.0-6g-0.00R P-.2L-TS-2A M2x.0-6g-0.00R P-.2L-TS-2A M4x.0-6g-0.00R P-.2L-TS-2A M5x.0-6g-0.00R P-.2L-TS-2A M7x.0-6g-0.00R P-.2L-TS-2A M9x.0-6g-0.00R P-.2L-TS-2A M22x.0-6g-0.00R P-.2L-TS-2A M25x.0-6g-0.00R P-.2L-TS-2A M28x.0-6g-0.00R P-.2L-TS-2A M3x.0-6g-0.00R P-.2L-TS-2A M34x.0-6g-0.00R P-.2L-TS-2A ø B A SQ ø C Panel Cutout Dimensions øb with Clinch øb without Shell A Nut Clinch Nut øc In. mm. In. mm. In. mm. In. mm Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 3

16 Line Receptacle Connectors Ultraminiature connectors save size and weight compared to traditional aerospace-grade circular connectors. These high performance connectors are suitable for unpressurized aircraft areas subject to vibration, moisture, and temperature extremes free-hanging receptacles feature crimp, snap-in contacts AWG wire accommodation. 5 A (#22HD contact) or 7 A (#20HD). Contacts are packaged loose with connector. How To Order SAMPLE PART NUMBER NF 4-20 P B A Product = Line Receptacle Features Triple-start stub ACME mating thread High density #20HD and #22HD arrangements for reduced size and weight Aerospace-grade materials, construction Snap-in crimp contacts Specifications Operating temperature: Finishes ME, MT, Z: -65 C to +200 C Finishes NF, ZR: -65 C to +75 C Wire sizes: #20HD contacts: AWG #22HD contacts: AWG Dielectric withstanding voltage #20HD layouts:800 Vac #22HD layouts: 300 Vac Current rating #20HD contacts 7.5 A #22HD contacts 5 A Mating durability: 500 cycles Mechanical shock: EIA , 300g. Vibration (sine): MIL-DTL-38999M, 60g. Vibration (random) EIA Condition VI, Letter J, Grms, +200 C High Impact shock: MIL-S-90 Grade A Humidity: EIA Method 4 Salt spray (dynamic): EIA , 500 hours (96 hours for nickel-plated versions) Fluid immersion: EIA Altitude immersion: EIA ,000 feet altitude Connector Construction Shell: aluminum or stainless steel Contacts: copper alloy, gold plating Wire grommet: fluorosilicone Dielectric inserts: high grade rigid dielectric Peripheral seal: fluorosilicone ) Contact retention clips: copper alloy Retainer rings: stainless steel, passivated Shell Material and Finish ME = Aluminum, Electroless Nickel MT = Aluminum, Ni/PTFE ZR = Aluminum, Black Zinc-Nickel NF = Aluminum, Olive Drab Cadmium Z = Stainless Steel, Passivated Arrangement Number See Table (Shell - Insert Arr.) Connector supplied with contacts Contact Type P = Pin S = Socket Shell Style Polarizing Position (Table 2) M = Metric accessory threads B = Nano Band platform A B C D E F Table Arrangement Number No. of Contacts #20HD #22HD Arr. Shell Connector supplied without contacts A = Pin B = Socket Table 2 Polarizing Positions Position A B C D A B C D E F MASTER KEY Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero D C B A

17 Line Receptacle Connectors A C MATING THREAD.75 (29.85) MAX.587 (4.9) D MAX.75 (29.85) MAX.587 (4.9) D MAX TERMINATE CABLE SHIELD WITH GLENAIR NANO BAND Ø F ø E RED BAND FULL MATE INDICATOR BLUE BAND INDICATES REAR RELEASE RETENTION SYSTEM B THREAD.90 (4.83) REF SHELL STYLE M METRIC ACCESSORY THREAD SHELL STYLE B NANO BAND PLATFORM Receptacle Dimensions A Shell B C D Max øe øf In. mm. Thread Mating Thread ±.00 ±0.25 In. mm. In. mm. In. mm M0x.0-6g-0.00R P-.2L-TS-2A M2x.0-6g-0.00R P-.2L-TS-2A M4x.0-6g-0.00R P-.2L-TS-2A M5x.0-6g-0.00R P-.2L-TS-2A M7x.0-6g-0.00R P-.2L-TS-2A M9x.0-6g-0.00R P-.2L-TS-2A M22x.0-6g-0.00R P-.2L-TS-2A M25x.0-6g-0.00R P-.2L-TS-2A M28x.0-6g-0.00R P-.2L-TS-2A M3x.0-6g-0.00R P-.2L-TS-2A M34x.0-6g-0.00R P-.2L-TS-2A Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 5

18 Jam Nut Receptacle Connectors Ultraminiature connectors save size and weight compared to traditional aerospace-grade circular connectors. These high performance connectors are suitable for unpressurized aircraft areas subject to vibration, moisture, and temperature extremes rear panel mount receptacles feature crimp, snap-in contacts AWG wire accommodation. 5 A (#22HD contact) or 7 A (#20HD). Contacts are packaged loose with connector. Product How To Order SAMPLE PART NUMBER ME 0-5 S M A = Jam Nut Receptacle Features Triple-start stub ACME mating thread High density #20HD and #22HD arrangements for reduced size and weight Aerospace-grade materials, construction Snap-in crimp contacts Specifications Operating temperature: Finishes ME, MT, Z: -65 C to +200 C Finishes NF, ZR: -65 C to +75 C Wire sizes: #20HD contacts: AWG #22HD contacts: AWG Dielectric withstanding voltage #20HD layouts:800 Vac #22HD layouts: 300 Vac Current rating #20HD contacts 7.5 A #22HD contacts 5 A Mating durability: 500 cycles Mechanical shock: EIA , 300g. Vibration (sine): MIL-DTL-38999M, 60g. Vibration (random) EIA Condition VI, Letter J, Grms, +200 C High Impact shock: MIL-S-90 Grade A Humidity: EIA Method 4 Salt spray (dynamic): EIA , 500 hours (96 hours for nickel-plated versions) Fluid immersion: EIA Altitude immersion: EIA ,000 feet altitude Connector Construction Shell and jam nut: aluminum or stainless steel Contacts: copper alloy, gold plating Wire grommet: fluorosilicone Dielectric inserts: high grade rigid dielectric Panel O-ring: fluorosilicone Contact retention clips: copper alloy Retainer rings: stainless steel, passivated Shell Material and Finish ME = Aluminum, Electroless Nickel MT = Aluminum, Ni/PTFE ZR = Aluminum, Black Zinc-Nickel NF = Aluminum, Olive Drab Cadmium Z = Stainless Steel, Passivated Arrangement Number See Table (Shell - Insert Arr.) Connector supplied with contacts Contact Type P = Pin S = Socket Shell Style Polarizing Position (Table 2) M = Metric accessory threads B = Nano Band platform A B C D E F Table Arrangement Number No. of Contacts #20HD #22HD Arr. Shell Connector supplied without contacts A = Pin B = Socket Table 2 Polarizing Positions Position A B C D A B C D E F MASTER KEY Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero D C B A

19 Jam Nut Receptacle Connectors C FLATS MAX.75 (29.85) MAX.75 (29.85) MAX D MATING THREAD.728 (8.49) E MAX.728 (8.49) E MAX TERMINATE CABLE SHIELD WITH GLENAIR NANO BAND Ø H ø A RED BAND FULL MATE INDICATOR BLUE BAND INDICATES REAR RELEASE RETENTION SYSTEM O-RING F THREAD B THREAD JAM NUT.90 (4.83) REF SHELL STYLE M METRIC ACCESSORY THREAD SHELL STYLE B NANO BAND PLATFORM Receptacle Dimensions Shell øa Max B C Max D E Max øh F Thread In. mm. Thread In. mm. Mating Thread In. mm. In. mm M0x.0-6g-0.00R P-.2L-TS-2A M5x.0-6g-0.00R M2x.0-6g-0.00R P-.2L-TS-2A M6x.0-6g-0.00R M4x.0-6g-0.00R P-.2L-TS-2A M8x.0-6g-0.00R M5x.0-6g-0.00R P-.2L-TS-2A M9x.0-6g-0.00R M7x.0-6g-0.00R P-.2L-TS-2A M2x.0-6g-0.00R M9x.0-6g-0.00R P-.2L-TS-2A M24x.0-6g-0.00R M22x.0-6g-0.00R P-.2L-TS-2A M27x.0-6g-0.00R M25x.0-6g-0.00R P-.2L-TS-2A M30x.0-6g-0.00R M28x.0-6g-0.00R P-.2L-TS-2A M34x.0-6g-0.00R M3x.0-6g-0.00R P-.2L-TS-2A M37x.0-6g-0.00R M34x.0-6g-0.00R P-.2L-TS-2A M4x.0-6g-0.00R øa B Jam Nut D-Hole Dimensions øa B In. mm. In. mm. Shell +.005/ / / / Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 7

20 Jam Nut Receptacle Connectors, PC Tail Contacts panel mount jam nut receptacles feature potted-in-place printed circuit board terminals, integral standoffs and threaded holes for secure attachment to rigid or flex circuit boards. Gold-plated terminals are factory-installed, non-removeable and sealed with epoxy. Boss on shell flange guarantees correct connector orientation. These high performance, parylene-compatible connectors are suitable for unpressurized aircraft areas subject to vibration, moisture, and temperature extremes. Product How To Order SAMPLE PART NUMBER ME 0-5 S 2 A = Jam Nut Receptacle, PC Tails Features Triple-start stub ACME mating thread High density #20HD and #22HD arrangements for reduced size and weight Aerospace-grade materials, construction Integral PC board standoffs Threaded holes for secure attachment to rigid or flex circuits Alignment post Specifications Operating temperature: Finishes ME, MT, Z: -65 C to +200 C Finishes NF, ZR: -65 C to +75 C Dielectric withstanding voltage #20HD layouts:800 Vac #22HD layouts: 300 Vac Current rating #20HD contacts 7.5 A #22HD contacts 5 A Mating durability: 500 cycles Mechanical shock: EIA , 300g. Vibration (sine): MIL-DTL-38999M, 60g. Vibration (random) EIA Condition VI, Letter J, Grms, +200 C High Impact shock: MIL-S-90 Grade A Humidity: EIA Method 4 Salt spray (dynamic): EIA , 500 hours (96 hours for nickel-plated versions) Fluid immersion: EIA Altitude immersion: EIA ,000 feet altitude Indirect Lightning Strike: EIA Type B Level 2 0kA Peak Connector Construction Shell and jam nut: aluminum or stainless steel Contacts: copper alloy, gold plating Potting compound: epoxy Dielectric inserts: high grade rigid dielectric Panel O-ring: fluorosilicone Shell Material and Finish Arrangement Number (Shell - Insert Arr.) Contact Type PC Tail Length Polarizing Position (Table 2) ME = Aluminum, Electroless Nickel MT = Aluminum, Ni/PTFE ZR = Aluminum, Black Zinc-Nickel NF = Aluminum, Olive Drab Cadmium Z = Stainless Steel, Passivated See Table P = Pin S = Socket =.25" (3.8 mm.) 2 =.250" (6.35 mm.) A B C D E F Table Arrangement Number No. of Contacts #20HD #22HD Arr. Shell Table 2 Polarizing Positions Position A B C D A B C D E F MASTER KEY Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero D C B A

21 Jam Nut Receptacle Connectors, PC Tail Contacts C FLATS MAX.728 (8.49).275 (6.99).20 (3.05) MASTER KEYWAY F MATING THREAD E MAX O-RING.065 (.65) MAX.060 (.52) Ø.065 (.65) MAX EPOXY FILL D 2X ø A MAX RED BAND FULL MATE INDICATOR B THREAD #22HD Ø.020±.002 (0.5±0.05) #20HD Ø.030±.002 (0.76±0.05) PC TAIL LENGTH CODE :.25 ±.05 (3.8±0.38) CODE 2:.250 ±.05 (6.35±0.38) 4X 4-40 UNC-2B.56 (3.96) MIN THREAD DEPTH Receptacle Dimensions Shell øa Max B C Max D E Max F In. mm. Thread In. mm. In. mm. In. mm. Mating Thread M5x.0-6g-0.00R P-.2L-TS-2A M6x.0-6g-0.00R P-.2L-TS-2A M8x.0-6g-0.00R P-.2L-TS-2A M9x.0-6g-0.00R P-.2L-TS-2A M2x.0-6g-0.00R P-.2L-TS-2A M24x.0-6g-0.00R P-.2L-TS-2A M27x.0-6g-0.00R P-.2L-TS-2A M30x.0-6g-0.00R P-.2L-TS-2A M34x.0-6g-0.00R P-.2L-TS-2A M37x.0-6g-0.00R P-.2L-TS-2A M4x.0-6g-0.00R P-.2L-TS-2A øa B Jam Nut D-Hole Dimensions øa B Shell In. mm. In. mm / / / / Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 9

22 Square Flange Receptacle Connectors, PC Tail Contacts square flange receptacles feature potted-in-place printed circuit board terminals, integral standoffs and threaded holes for secure attachment to rigid or flex circuit boards. Ultraminiature connectors save size and weight compared to legacy aerospace-grade circular connectors. These ultraminiature, high performance, parylene-compatible connectors are suitable for unpressurized aircraft areas subject to vibration, moisture, and temperature extremes. Product How To Order SAMPLE PART NUMBER ME -9 P C A = Square Flange Receptacle, PC Tails Features Triple-start stub ACME mating thread High density #20HD and #22HD arrangements for reduced size and weight Aerospace-grade materials, construction Integral PC board standoffs Threaded holes for secure attachment to rigid or flex circuits Alignment post Specifications Operating temperature: Finishes ME, MT, Z: -65 C to +200 C Finishes NF, ZR: -65 C to +75 C Dielectric withstanding voltage #20HD layouts:800 Vac #22HD layouts: 300 Vac Current rating #20HD contacts 7.5 A #22HD contacts 5 A Mating durability: 500 cycles Mechanical shock: EIA , 300g. Vibration (sine): MIL-DTL-38999M, 60g. Vibration (random) EIA Condition VI, Letter J, Grms, +200 C High Impact shock: MIL-S-90 Grade A Humidity: EIA Method 4 Salt spray (dynamic): EIA , 500 hours (96 hours for nickel-plated versions) Fluid immersion: EIA Altitude immersion: EIA ,000 feet altitude Indirect Lightning Strike: EIA Type B Level 2 0kA Peak Connector Construction Shell,jam nut: aluminum or stainless steel Contacts: copper alloy, gold plating Potting compound: epoxy Interfacial seal and peripheral seal: fluorosilicone Dielectric inserts: high grade rigid dielectric Clinch nuts: stainless steel, passivated Shell Material and Finish Arrangement Number (Shell - Insert Arr.) Contact Type PC Tail Length Mounting Hole Style Polarizing Position (Table 2) ME = Aluminum, Electroless Nickel MT = Aluminum, Ni/PTFE ZR = Aluminum, Black Zinc-Nickel NF = Aluminum, Olive Drab Cadmium Z = Stainless Steel, Passivated See Table P = Pin S = Socket =.25 (3.8 mm.) 2 =.250 (6.35 mm.) T = Thru holes C = Clinch nut, #4-40 (rear panel mounting) A B C D E F Table Arrangement Number No. of Contacts #20HD #22HD Arr. Shell Table 2 Polarizing Positions Position A B C D A B C D E F MASTER KEY Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero D C B A

23 Square Flange Receptacle Connectors, PC Tail Contacts MOUNTING HOLE OPTION C #4-40 UNC CLINCH NUT, 4 PLCS, SELF-LOCKING, STAINLESS STEEL ø E C SQ.587 (4.9) MASTER G MATING F KEYWAY THREAD.275 (6.99).065 (.65) MAX.20 (3.05).060 (.52) EPOXY FILL B SQ D 2X ø A RED BAND FULL MATE INDICATOR #22HD Ø.020±.002 (0.5±0.05) #20HD Ø.030±.002 (0.76±0.05) 4X 4-40 UNC-2B.56 (3.96) MIN THREAD DEPTH PC TAIL LENGTH CODE :.25 ±.05 (3.8±0.38) CODE 2:.250 ±.05 (6.35±0.38) Receptacle Dimensions Shell A Max B C Max D øe F Max G In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. Mating Thread P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A ø B A SQ ø C Shell Panel Cutout Dimensions øb with Clinch Nut øb without Clinch Nut 207 Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero A In. mm. In. mm. In. mm. In. mm øc 2

24 Glass-to-Metal Hermetic Receptacles, Solder Cup/PC Tail hermetic receptacles feature 304L stainless steel shells and glass-tometal seals. Rated for -65 C to +200 C temperature range. Ultraminiature connectors save size and weight compared to legacy aerospace-grade hermetic connectors. These high performance, parylene-compatible connectors are suitable for unpressurized aircraft areas subject to vibration, moisture, and temperature extremes. Equipped with low-profile, non-threaded standoff. For ultra-light, aluminum hermetic performance, see part no How To Order SAMPLE PART NUMBER Z 8-3 C A Product = Hermetic Receptacle Features Glass-to-metal seal Non-removable solder cup or PC tail contacts High density #20HD and #22HD arrangements for reduced size and weight Aerospace-grade materials, construction Specifications Operating temperature: -65 C to +200 C Leak Rate: E-7 cm 3 /s at ATM pressure differential Dielectric withstanding voltage #20HD layouts:800 Vac #22HD layouts: 300 Vac Current rating #20HD contacts 5 A max. #22HD contacts 3 A max. Shell-to-Shell Conductivity: 0 mv max. Mating durability: 500 cycles Mechanical shock: EIA , 300g. Vibration (sine): MIL-DTL-38999M, 60g. Vibration (random) EIA Condition VI, Letter J, Grms, +200 C High Impact shock: MIL-S-90 Grade A Indirect Lightning Strike: EIA Type B Level 2 0kA Peak Connector Construction Shell and jam nut: 304L stainless steel Hermetic contacts: nickel-iron alloy, gold plated Socket contacts: copper alloy, gold plated Insulator, hermetic: vitreous glass Interfacial seal, peripheral seal, O-ring: fluorosilicone Insulator, socket: high grade rigid dielectric Mounting Type Shell Finish Arrangement Number (Shell - Insert Arr.) Contact Type Polarizing Position (Table 2) 02 = Square Flange 07 = Jam Nut 3 = Weld Mount Z = Passivated ZL = Nickel Plated See Table C = Pin, PC Terminal D = Socket, PC Terminal P = Pin, Solder Cup S = Socket, Solder Cup A B C D E F Table Arrangement Number No. of Contacts #20HD #22HD Arr. Shell Table 2 Polarizing Positions Position A B C D A B C D E F MASTER KEY Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero D C B A

25 Glass-to-Metal Hermetic Receptacles, Solder Cup/PC Tail 2X C SQ Square Flange Receptacle Dimensions F.587 (4.9).25(3.8) MIN Contact øt ±.002 (0.05) In. mm. # # X D SQ Shell 2X D SQ ø B A Mating Thread ø M 4X A MATING THREAD 207 Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero ø T ø E.00 (2.54) 4X.025 (0.64) ø S 4X ø M RECOMMENDED PANEL CUTOUT ØB Max. C Max D øe F Max Ø M Ø S In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A ø G Shell 2X H SQ A Mating Thread A MATING THREAD Jam Nut Receptacle Dimensions.726 (8.44).25 (3.8) MAX PANEL J See pages for recommended PC board layouts (omit mounting holes and orientation hole) SOLDER CUPS STYLES "P" & "S" ø T ø E Contact øt ±.002 (0.05) In. mm. # # PC TERMINATION STYLES "C" & "D".00 (2.54) 4X.025(0.64) K MOUNTING THREAD See pages for recommended PC board layouts (omit mounting holes and orientation hole) P +.005/-.000 (+0.3/-0.00) ø N +.005/-.000 (+0.3/-0.00) RECOMMENDED PANEL CUTOUT øe G Max H Max J Max K Thread Ø N P In. mm. In. mm. In. mm. In. mm. In. mm. In. mm P-.2L-TS-2A M5x.0-6g-0.00R P-.2L-TS-2A M6x.0-6g-0.00R P-.2L-TS-2A M8x.0-6g-0.00R P-.2L-TS-2A M9x.0-6g-0.00R P-.2L-TS-2A M2x.0-6g-0.00R P-.2L-TS-2A M24x.0-6g-0.00R P-.2L-TS-2A M27x.0-6g-0.00R P-.2L-TS-2A M30x.0-6g-0.00R P-.2L-TS-2A M34x.0-6g-0.00R P-.2L-TS-2A M37x.0-6g-0.00R P-.2L-TS-2A M4x.0-6g-0.00R

26 Glass-to-Metal Hermetic Receptacles, Solder Cup/PC Tail Shell ø L A Mating Thread A MATING THREAD Weld Mount Receptacle Dimensions.30/.22 (3.30/3.0).065(.57).045 (.4).850(2.59) MAX R.00 MAX 4X.025(0.64).25(3.8) MIN ø T ø E (0.25).00(2.54) Contact øt ±.002 (0.05) In. mm. # # (.52) R.005 (0.3) MAX øe L ±.002 (0.05) Ø R Ø S In. mm. In. mm. In. mm. In. mm P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A ø R See pages for recommended PC board layouts (omit mounting holes and orientation hole) ø S RECOMMENDED PANEL CUTOUT Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

27 Hermetic Receptacles, PC Tails, Threaded Standoff Features Glass-to-metal seal Non-removable PC tail contacts Threaded holes for attaching to printed circuit boards High density #20HD and #22HD arrangements for reduced size and weight Aerospace-grade materials, construction Specifications Operating temperature: -65 C to +200 C Leak Rate: E-7 cm 3 /s at ATM pressure differential Dielectric withstanding voltage #20HD layouts:800 Vac #22HD layouts: 300 Vac Current rating #20HD contacts 5 A max. #22HD contacts 3 A max. Shell-to-Shell Conductivity: 0 mv max. Mating durability: 500 cycles Mechanical shock: EIA , 300g. Vibration (sine): MIL-DTL-38999M, 60g. Vibration (random) EIA Condition VI, Letter J, Grms, +200 C High Impact shock: MIL-S-90 Grade A Indirect Lightning Strike: EIA Type B Level 2 0kA Peak Connector Construction Shell and jam nut: 304L stainless steel Hermetic contacts: nickel-iron alloy, gold plated Socket contacts: copper alloy, gold plated Insulator, hermetic: vitreous glass Interfacial seal, peripheral seal, O-ring: fluorosilicone Insulator, socket: high grade rigid dielectric hermetic jam nut receptacles feature 304L stainless steel shells and glassto-metal seals. Rated for -65 C to +200 C temperature range. Ultraminiature Series 806 connectors save size and weight compared to legacy aerospace-grade circular hermetic connectors. These high performance, parylene-compatible connectors are suitable for unpressurized aircraft areas subject to vibration, moisture, and temperature extremes. Equipped with low-profile, threaded standoff. For ultra-light, aluminum hermetic performance, see part no Product Mounting Type Shell Finish Arrangement Number (Shell - Insert Arr.) Contact Type PC Tail Length Polarizing Position (Table 2) How To Order SAMPLE PART NUMBER Z 8-3 C A = Hermetic Receptacle, PC Tails, Board Mount Flange 02 = Square Flange 07 = Jam Nut Z = Passivated ZL = Nickel Plated See Table C = Pin, PC Terminal D = Socket, PC Terminal =.25" (3.8 mm.) 2 =.250" (6.35 mm.) A B C D E F Table Arrangement Number No. of Contacts #20HD #22HD Arr. Shell Table 2 Polarizing Positions Position A B C D A B C D E F MASTER KEY 207 Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero D C B A 25

28 Hermetic Receptacles, PC Tails, Threaded Standoff Square Flange Receptacle Dimensions 2X D SQ ø B 2X C SQ 4X ø M A MATING THREAD.587 (4.9) F.275 (6.99) R.030 (0.76) ALL AROUND.065 (.65) MAX ø.065 (.65) MAX.00 (0.25) X 45 4X.95 (4.95).20 (3.05) ø R ø T INTERRUPTED CUT.25 (3.8) OR 3X FULL R.250 (6.35) 4X.025 (0.64) R.038 (0.97).060 (.52) 2X L SQ 4X #4-40 UNC-2B X.56 (3.96) MIN THD Shell A Mating Thread ØB Max. C Max D F Max L Ø M Ø R Ø S In. ±.05 mm. ± 0.38 In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A PC Tail Diameters Recommended Panel Cutout 2X D SQ ø T ø S Contact øt ±.002 (0.05) In. mm. # # X ø M Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

29 Hermetic Receptacles, PC Tails, Threaded Standoff Jam Nut Receptacle Dimensions 2X H SQ.726 4X.025 (0.64) (8.44) J.065 ø.065 (.65) (.65) MAX MAX 4X.95 (4.95).20 (3.05) R.038 (0.97).060 (.52) ø G.25 MAX PANEL K MOUNTING THREAD.00 (0.25) X 45 ø R ø T INTERRUPTED CUT.25 (3.8) OR 3X FULL R.250 (6.35) R.030 (0.76) ALL AROUND.275 (6.99) 2X L SQ 4X #4-40 UNC-2B X.56 (3.96) MIN THD Ø R Shell A K Mating Thread G Max H Max J Max Thread L Ø N P In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. ±.05 ± P-.2L-TS-2A M5x.0-6g-0.00R P-.2L-TS-2A M6x.0-6g-0.00R P-.2L-TS-2A M8x.0-6g-0.00R P-.2L-TS-2A M9x.0-6g-0.00R P-.2L-TS-2A M2x.0-6g-0.00R P-.2L-TS-2A M24x.0-6g-0.00R P-.2L-TS-2A M27x.0-6g-0.00R P-.2L-TS-2A M30x.0-6g-0.00R P-.2L-TS-2A M34x.0-6g-0.00R P-.2L-TS-2A M37x.0-6g-0.00R P-.2L-TS-2A M4x.0-6g-0.00R PC Tail Diameters Recommended Panel Cutout P +.005/-.000 (+0.3/-0.00) ø T Contact øt ±.002 (0.05) In. mm. # # ø N +.005/-.000 (+0.3/-0.00) 207 Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 27

30 Lightweight Aluminum Hermetic Receptacles, PC Tail Features Triple-start stub ACME mating thread High density #20HD and #22HD arrangements for reduced size and weight Aerospace-grade materials, construction Integral PC board standoffs Threaded holes for secure attachment to rigid or flex circuits Alignment post Specifications Operating temperature: -65 C to +200 C Leak Rate: E-7 cm 3 /s at ATM pressure differential Dielectric withstanding voltage #20HD layouts:800 Vac #22HD layouts: 300 Vac Current rating #20HD contacts 7.5 A #22HD contacts 5 A Mating durability: 500 cycles Mechanical shock: EIA , 300g. Vibration (sine): MIL-DTL-38999M, 60g. Vibration (random): EIA Condition VI, Letter J, Grms, +200 C High Impact shock: MIL-S-90 Grade A Salt spray (dynamic): EIA , 96 hours Altitude immersion: EIA ,000 feet altitude Indirect Lightning Strike: EIA Type B Level 2 0kA Peak Connector Construction Shell and jam nut: aluminum, electroless nickel plated Contacts: copper alloy, gold plating Sealing compound: proprietary Glenair furmulation Dielectric inserts: high grade rigid dielectric Interfacial seal, peripheral seal, O-ring: fluorosilicone Lightweight aluminum shell. Hermetic. Higher current rating aluminum hermetic receptacles are lighter in weight compared to stainless steel glass-tometal hermetic connectors. A proprietary sealing process delivers reliable hermetic performance at extreme temperatures. Gold-plated copper alloy contacts have lower resistance and higher current rating than iron alloy contacts used in glass-to-metal hermetics. Hermeticity is E -7 cm3/sec at ATM pressure differential. Integral standoffs and threaded mounting holes provide secure attachment to rigid or flex circuits. Ultraminiature connectors are parylene compatible, and ideal for harsh environment aerospace applications subject to severe wind, moisture and vibration. Product Shell Material and Finish Arrangement Number (Shell - Insert Arr.) Contact Type PC Tail Length Polarizing Position (Table 2) How To Order SAMPLE PART NUMBER ME 8-7 P A = Jam Nut Receptacle, PC Tails ME = Aluminum, Electroless Nickel See Table P = Pin S = Socket =.25" (3.8 mm.) 2 =.250" (6.35 mm.) A B C D E F Table Arrangement Number No. of Contacts #20HD #22HD Arr. Shell Table 2 Polarizing Positions Position A B C D A B C D E F MASTER KEY Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero D C B A

31 Lightweight Aluminum Hermetic Receptacles, PC Tail C FLATS MAX.728 (8.49).275 (6.99).20 (3.05) MASTER KEYWAY F MATING THREAD E MAX O-RING.065 (.65) MAX.060 (.52) Ø.065 (.65) MAX PROPRIETARY SEALING PROCESS D 2X ø A MAX RED BAND FULL MATE INDICATOR B THREAD #22HD Ø.020±.002 (0.5±0.05) #20HD Ø.030±.002 (0.76±0.05) PC TAIL LENGTH CODE :.25 ±.05 (3.8±0.38) CODE 2:.250 ±.05 (6.35±0.38) 4X 4-40 UNC-2B.56 (3.96) MIN THREAD DEPTH Receptacle Dimensions Shell øa Max B C Max D E Max F In. mm. Thread In. mm. In. mm. In. mm. Mating Thread M5x.0-6g-0.00R P-.2L-TS-2A M6x.0-6g-0.00R P-.2L-TS-2A M8x.0-6g-0.00R P-.2L-TS-2A M9x.0-6g-0.00R P-.2L-TS-2A M2x.0-6g-0.00R P-.2L-TS-2A M24x.0-6g-0.00R P-.2L-TS-2A M27x.0-6g-0.00R P-.2L-TS-2A M30x.0-6g-0.00R P-.2L-TS-2A M34x.0-6g-0.00R P-.2L-TS-2A M37x.0-6g-0.00R P-.2L-TS-2A M4x.0-6g-0.00R P-.2L-TS-2A øa B Jam Nut D-Hole Dimensions øa B Shell In. mm. In. mm / / / / Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 29

32 Filtered Receptacles, Jam Nut Ceramic planar array C and Pi filters. Jam nut panel mounting. PC tail or solder cup contacts filtered receptacles save size and weight compared to traditional aerospace-grade circular connectors. These high performance connectors are suitable for areas subject to high vibration and moisture. -55 C to +25 C. How To Order SAMPLE PART NUMBER ME 8-7 PS C B A Product = Filtered Receptacle Features Ceramic planar filter array Solder cup or PC tail contacts High density #20HD and #22HD arrangements for reduced size and weight Aerospace-grade materials, construction Specifications Operating temperature: -55 C to +25 C Dielectric withstanding voltage: 300 VDC Current rating #20HD contacts 5 A max. #22HD contacts 3 A max. Mating durability: 500 cycles Connector Construction Shell, jam nut: aluminum or stainless steel Contacts: copper alloy, gold plated Seals: fluorosilicone Insulator: high grade rigid dielectric Table Arrangement Number No. of Contacts #20HD #22HD Arr. Shell Mounting Type Shell Material and Finish Arrangement Number (Shell - Insert Arr.) 07 = Jam Nut with Solder Cup Contacts and NanoBand Platform 08 = Jam Nut with PC Tail Contacts* ME = Aluminum, Electroless Nickel MT = Aluminum, Ni/PTFE ZR = Aluminum, Black Zinc-Nickel NF = Aluminum, Olive Drab Cadmium Z = Stainless Steel, Passivated See Table PP = Pin, PC Tail (mounting type 08 only) PS = Pin, Solder Cup (mounting type 07 only) Contact Type SP = Socket, PC Tail (mounting type 08 only) SS = Socket, Solder Cup (mounting type 07 only) P = Pi Filter C = C Filter Filter Type L = L - C Filter M = C - L Filter Capacitance Class A B C D E F G J (Table 3) Polarizing Position A B C D E F (Table 2) * PC-tail contact versions are parylene-compatible Table 2 Polarizing Positions Position A B C D A B C D E F MASTER KEY D C Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero B A Class Table 3 Capacitance Class Capacitance Range (pf) Filter Type P (Pi-Section) C, L, M (C, L-C, C-L) A 38,000-56,000 9,000-28,000 B 32,000-45,000 6,000-22,500 C 8,000-33,000 9,000-6,500 D 8,000-2,000 4,000-6,000 E 3,300-5,000,650-2,500 F 800 -, G J

33 Filtered Receptacles, Jam Nut H FLAT TYP.200 (30.48) MAX MASTER KEY A MATING THREAD.430 (0.92) MAX..090 (2.29) TERMINATE CABLE SHIELD WITH GLENAIR NANO BAND.430 (0.92) MAX. 4X.025 J FLAT Ø B Ø B ø G Contact øu ±.002 (0.05) In. mm. # # RED BAND FULL MATE INDICATOR JAM NUT O-RING K THREAD.90 (4.83) REF SHELL STYLE 07 JAM NUT RECEPTACLE NANOBAND PLATFORM, SOLDER CUP CONTACTS SHELL STYLE 08 JAM NUT RECEPTACLE PCB CONTACTS Ø U.25 (3.8) MIN Receptacle Dimensions Shell A øb øg Max H Max J Flat K Thd Mating Thread In. mm. In. mm. In. mm. In. mm. x.0-6g-0.00r P-.2L-TS-2A M P-.2L-TS-2A M P-.2L-TS-2A M P-.2L-TS-2A M P-.2L-TS-2A M P-.2L-TS-2A M P-.2L-TS-2A M P-.2L-TS-2A M P-.2L-TS-2A M P-.2L-TS-2A M P-.2L-TS-2A M4 Table 4 Filter Types C Single capacitor with low self inductance Pi Dual capacitors with a single inductive element positioned between Jam Nut D-Hole Dimensions øa B Shell In. mm. In. mm. øa B +.005/ / / / L-C Single capacitor and an inductive element C-L Single capacitor and an inductive element 207 Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 3

34 Filtered Receptacles, Jam Nut, PC Tail, Threaded Standoff Ceramic planar array C and Pi filters. Jam nut panel mounting. PC tail with board mounting flange filtered receptacles save size and weight compared to legacy aerospace-grade EMI/RFI filter connectors. These high-performance, parylenecompatible connectors are suitable for areas subject to high vibration and moisture. 20HD and size 22HD contacts. Board mounting flange has threaded standoffs and orientation post. -55 C to +25 C Equipped with low-profile threaded standoff. How To Order SAMPLE PART NUMBER ME 8-7 PP P C A Features Ceramic planar filter array PC tail contacts High density #20HD and #22HD arrangements for reduced size and weight Aerospace-grade materials, construction Specifications Operating temperature: -55 C to +25 C Dielectric withstanding voltage: 300 VDC Current rating #20HD contacts 5 A max. #22HD contacts 3 A max. Mating durability: 500 cycles Connector Construction Shell, jam nut: aluminum or stainless steel Contacts: copper alloy, gold plated Seals: fluorosilicone Insulator: high grade rigid dielectric Product Shell Material and Finish Arrangement Number (Shell - Insert Arr.) Contact Type Filter Type Capacitance Class (Table 3) Polarizing Position (Table 2) = Filtered Receptacle, Board Mount ME = Aluminum, Electroless Nickel MT = Aluminum, Ni/PTFE ZR = Aluminum, Black Zinc-Nickel NF = Aluminum, Olive Drab Cadmium Z = Stainless Steel, Passivated See Table PP = Pin, PC Tail SP = Socket, PC Tail P = Pi Filter C = C Filter L = L - C Filter M = C - L Filter A B C D E F G J A B C D E F Table Arrangement Number No. of Contacts #20HD #22HD Arr. Shell Table 2 Polarizing Positions Position A B C D A B C D E F MASTER KEY D C Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero B A Class Table 3 Capacitance Class Capacitance Range (pf) Filter Type P (Pi-Section) C, L, M (C, L-C, C-L) A 38,000-56,000 9,000-28,000 B 32,000-45,000 6,000-22,500 C 8,000-33,000 9,000-6,500 D 8,000-2,000 4,000-6,000 E 3,300-5,000,650-2,500 F 800 -, G J

35 Filtered Receptacles, Jam Nut, PC Tail, Threaded Standoff MASTER KEYWAY H FLATS MAX A MATING THREAD.900 (22.86) MAX C MAX O-RING.275 (6.99).065 (.65) MAX.20 (3.05).060 (.52) J FLAT Ø.065 (.65) MAX B 2X ø G MAX RED BAND FULL MATE INDICATOR K THREAD #22HD Ø.020±.002 (0.5±0.05) #20HD Ø.026±.002 (0.76±0.05) PC TAIL LENGTH.25 (3.8) MIN 4X 4-40 UNC-2B.56 (3.96) MIN THREAD DEPTH Receptacle Dimensions Shell A B C Max øg Max H Max J Flat K Thd Mating Thread In. mm. In. mm. In. mm. In. mm. In. mm. x.0-6g-0.00r P-.2L-TS-2A M P-.2L-TS-2A M P-.2L-TS-2A M P-.2L-TS-2A M P-.2L-TS-2A M P-.2L-TS-2A M P-.2L-TS-2A M P-.2L-TS-2A M P-.2L-TS-2A M P-.2L-TS-2A M P-.2L-TS-2A M4 Table 4 Filter Types C Single capacitor with low self inductance Pi Dual capacitors with a single inductive element positioned between Jam Nut D-Hole Dimensions øa B Shell In. mm. In. mm / / / / B øa L-C Single capacitor and an inductive element C-L Single capacitor and an inductive element 207 Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 33

36 #20HD Crimp Contacts Military grade. Heavy gold plating. High-density size #20HD contacts accept #20 to #24 AWG wire. Compatible with connectors and all Series 80 Mighty Mouse connectors with size 20HD contact cavities. Crimp termination. Bulk packaged. Contact Type Wire AWG #20HD Contacts Pin #20 # Socket #20 # Part Number Crimp Tool Positioner (M22520/2-0) (M22520/2-0) Specifications Operating temperature: -65 C to +200 C Current rating 7.5 A Crimp Tensile Strength: Axial Load Wire lbs Ø.04 (.04).039 (0.99) Pin Contact (7.34).283 (7.9).034 (0.86).029 (0.74) SPHERICAL RADIUS.05 (0.38) MAX FLAT.65 (4.9).60 (4.06) Ø.048 MAX (.22) Ø.07 (.80).067 (.70) Ø.086 (2.8) MAX Contact Resistance: silver-plated wire, 25 C (AS39029 Table 5) Wire Test Current Amperes Max. mv Drop Meets performance requirements of SAE AS39029/2 and /22 Construction Copper alloy, 50 microinches gold over nickel plating Socket Hood: stainless steel, passivated Termination Tools Crimp Tool: (M22520/2-0) Positioner: HOOD Ø.078 (.98) MAX Socket Contact (7.2).55/.45 (3.94/3.68).454 (.53) MAX.032 (0.8).029 (0.74) Wire Strip Length Ø.07 (.80).067 (.70) Ø.048 (.22) MAX.086 (2.8) MAX Insertion/Extraction Tool Metal Tip Tool: Plastic Tip Tool: D RECOMMENDED WIRE STRIP LENGTH Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

37 #22HD Crimp Contacts Military grade. Heavy gold plating. High-density size #22HD contacts accept #22 to #30 AWG wire. Compatible with connectors with size 22HD contact cavities. Crimp termination. Contacts are bulk packaged. #22HD Contacts for Connectors Contact Type Wire A Color Part Number AWG In. mm. Band Pin #22 # (none) Pin #26 # Blue Socket #22 # (none) Socket #26 # Blue Specifications Operating temperature: -65 C to +200 C Current rating 5 A Crimp Tensile Strength: Axial Load Wire (lbs) Contact Resistance: silver-plated wire, 25 C (AS39029 Table 5) Wire Test Current Amperes Max. mv Drop Meets performance requirements of SAE AS39029/2 and /22 Construction Copper alloy, 50 microinches gold over nickel plating Socket Hood: stainless steel, passivated MATES TO.030 (0.76) PIN Ø.055/.053 (.40/.35).0305/.0295 (0.77/0.75) HOOD #22HD Pin Contact (.48) MAX.287(7.29) MAX.026/.02 (0.66/0.53) #22HD Pin Contact REF (2.04).3 (7.90).034/.029 (0.86/0.74).65/.60 (4.9/4.06) Wire Strip Length.45/.35 (3.68/3.43).65.6 (4.9/4.06).30MIN (3.30) COLOR BAND.055/.053 (.40/.35).30 MIN (3.30).048/.046 (.22/.7) A Ø.048/.046 (.22/.7) A COLOR BAND # Termination Tools Contact Part Number Positioner Assembly Tools Insertion Tool: Extraction Tool: Crimp Tool RECOMMENDED WIRE STRIP LENGTH 207 Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 35

38 20HD Fiber Optic Termini Single or multi mode. Ceramic ferrule. 0.5 db loss. 20HD fiber optic termini are compatible with connectors with size 20HD contact arrangements. These snap-in, rear release termini feature precision ceramic ferrules for accurate fiber alignment. Typical insertion loss 0.5 db. Fits 50/25 and 62.5/25 multi mode and 9/25 single mode fiber. #22HD Fiber Optic Termini for Connectors Termini Type Optical Fiber Type Part Number ØA Ferrule Hole Fiber Core/Cladding Pin Single Mode microns 9/25 Pin Multi Mode microns 50/25, 62.5/25 Socket Single Mode microns 9/25 Socket Multi Mode microns 50/25, 62.5/25 Specifications Operating temperature: -55 C to +25 C Temperature rating depends on the cable and epoxy used. Termination method: epoxy/polish Mating durability: 500 cycles Random vibration: 49.5 Grms, EIA Test Condition V. Maximum optical discontinuity 0.5 db, 50 microseconds. Mechanical shock: 300 G, TIA Test Condition D. Maximum optical discontinuity 0.5 db, 50 microseconds. Construction Ferrule, alignment sleeve: zirconia ceramic Body, shroud: copper/nickel/zinc alloy Spring (socket, not shown): stainless steel, passivated Protective cover (socket): copper alloy, nickel plated Termination Tools Polishing pucks Puck Style Pin Socket Type Tool PN dry polish P wet polish PW dry polish S wet polish SW Ø A FERRULE HOLE Ø.0 mm FERRULE Ø A FERRULE HOLE Ø.0 mm FERRULE O.D..250 (6.4) MIN FERRULE #22HD Pin Terminus (2.8).085 (2.6) Ø.070 BODY (.78) #22HD Socket Terminus PROTECTIVE COVER.87 (22.).50 (3.8) MIN FERRULE ALIGNMENT SLEEVE.085 (2.6) SHROUD BODY Ø.050 (.27) MIN CABLE ENTRY Ø.050 (.27) MIN CABLE ENTRY Ø.070 (.78) Assembly Tools Plastic insertion/extraction tool: D Metal insertion/extraction tool: Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

39 Crimp Tools, Insertion/Extraction Tools Miniature Adjustable Crimp Tool Standard M22520/2-0 crimper. Use with size #20HD and #22HD contacts. Requires positioner, ordered separately. These crimp tools perform precision eight indent crimps for gastight wire terminations and excellent tensile strength. Adjustment wheel has 8 settings. Ratchet mechanism prevents improper crimps. Use with bayonet-type positioners. Length is 6.75 inches, weight is approx. 0 oz. Part Number Military Part Number Daniels* Part Number M22520/2-0 AFM8 * Daniels Manufacturing Corporation, Orlando, FL. Positioners for use with Crimp Tool These bayonet-type positioners hold contacts at correct height for crimping with crimp tool. Data plate shows correct crimp tool setting based on wire size. Contact Type Ref. Contact Part Number Positioner #20HD Pin #20HD Socket #22HD Pin #22HD Pin, Small Dia. Wire #22HD Socket #22HD Socket, Small Dia. Wire Insertion/Extraction Tool for #20HD Contacts Insertion/Extraction Tool for #20HD Contacts. This tool features molded plastic grips and sturdy stainless steel or thermoplastic tips. Contact Tip Material Color Insertion/Extraction Tool #20HD Stainless Steel Green (Ins.)/White (Ext.) #20HD Thermoplastic Green (Ins.)/Blue (Ext) D Insertion/Extraction Tools for #22HD Contacts 2 Insertion/extraction tool for #22HD contacts. Features molded plastic grips and sturdy stainless steel tips. White/yellow molded handle. 2 3 Insertion tool for #22HD contacts. Anodized aluminum handle, stainless steel tip. Extraction tool for #22HD contacts. Anodized aluminum handle, stainless steel tip. Figure Type Insertion/Extraction Part Number (M8969/-05) 2 Insertion Only Extraction Only Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero Revised

40 Sealing Plugs, Band-Master ATS, O-rings Grommet sealing plugs Grommet sealing plugs are used to seal unwired contact cavities. After installing unwired contacts into unused cavities, insert knob end of sealing plug into grommet until it bottoms against the unwired contact. Weight- and cost-saving thermoplastic alternative to metal contacts. A C D 2 Fig. Color B Part Number Military Part Number A Ref. B Ref. C Ref. D Ref. in. mm. in. mm. in. mm. in. mm. #22 Black MS #20 Red MS Nano Band-Master ATS Shield Termination System 2 Contact Glenair or visit our website (glenair.com/ bandmaster) to view our complete line of Band- Master ATS products, including pneumatic tools for high volume production and calibration kits. O-rings for Jam Nut Receptacles Fast, cost-effective shield termination. Attach cable shields to connectors with low profile, lightweight Nano Band Master stainless steel straps. The Band Master system offers fast termination and the flexibility to handle a wide range of parts with just one band size. Approved for aerospace and defense, these straps have successfully passed rigorous shock, vibration and environmental testing. Nano Band Installation Tool. Use with.075" (.90 mm) wide nano bands inches (72 mm.) length,.2 pounds (0.6 Kg.). Tool is factory-calibrated at 50 ± 3 pounds (222.4 N ± 3.3). LED calibration counter. 2 Description Part Number Nano Band Installation Tool Nano Band,.075" (.90 mm) wide. Available in three lengths, flat or pre-coiled. 300 series stainless steel, passivated..24 REF.038 REF TAIL LENGTH INDICATOR MARK LENGTH ± REF.009 REF.075 REF Length Part Number Acommodates Diameter in. mm. Flat Pre-Coiled in. mm Replace damaged O-rings with standard mil spec fluorosilicone O-rings or, for added EMI protection, select O-rings made of silver-plated aluminum-filled silicone (MIL-DTL Type B) or passivated silver-plated aluminum-filled fluorosilicone (MIL-DTL Type D). Shell (ID x W) Fluorosilicone (Non-conductive) MIL-DTL Type B Conductive Silicone MIL-DTL Type D Conductive Fluorosilicone x.070 M25988/ B C x.070 M25988/ B C 0.80 x.070 M25988/ B C.864 x.070 M25988/ B C x.070 M25988/ B C 4.05 x.070 M25988/ B C 6.76 x.070 M25988/ B C 8.30 x.070 M25988/ B C x.03 M25988/ B C x.03 M25988/ B C x.03 M25988/ B C Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

41 Panel Gaskets, Connector Holding Tools Panel Gaskets for Square Flange Receptacles 4X ØD ØB These flange gaskets provide sealing between square flange receptacles and the mounting panel. Choose fluorosilicone, Viton, silver-plated aluminum-filled silicone (MIL-DTL Type B) or passivated silver-plated aluminum-filled fluorosilicone (MIL-DTL Type D). A BSC C TYP 4X E RAD.032 (0.8) MATERIAL THICKNESS Shell Non-Conductive Elastomer Conductive Elastomer DIMENSIONS Fluorosilicone Viton Silicone MIL-DTL Type B Fluorosilicone MIL-DTL Type D A BSC Ø B C D E RAD In. mm. In. mm. In. mm. In. mm. In. mm F V C X F V C X F V C X F V C X F V C X F V C X F V C X F V C X F V C X F V C X F V C X Connector Holding Tools Plug holding tool Receptacle holding tool These tools are used to keep connectors stationary while tightening backshells. Nickel-plated alloy steel. Tool has ¼ inch square socket drive. Shell Plug Holding Tool Receptacle Holding Tool Recommended Backshell Tightening Torque In-Lbs. Min. Max P R P R P R P R P R P R P R P R P R P R P R Add polarizing position A, B, C, D, E or F to the plug holding tool part number. Example: PA 207 Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 39

42 Nut Plates Nut plates speed up connector installation and eliminate dropped hardware in hardto-reach locations. For use with square flange panel mount connectors. Two styles: full perimeter and 3/4 perimeter. Install full perimeter plate over wires before terminating the connector. 3/4 perimeter version can be installed on wired connectors. Aluminum plate with self-locking stainless steel female clinch nuts. Plate is coated with chem film per MIL-DTL-554 Class A, or, for maximum corrosion protection choose epoxy primer coating. Product Finish How To Order SAMPLE PART NUMBER E 2 B = Nut Plate for Receptacles E = Chem film EAP = Epoxy primer coating Shell Full perimeter nut plate. Assemble over wires before connector termination. Shown with epoxy primer coating. Style Clinch Nut Thread A = full perimeter (Fig. ) B = 3/4 perimeter (Fig. 2) Omit = standard UNC threads M = metric threads E THREAD 4 PLACES CLINCH NUT, SELF-LOCKING 4 PLACES 2 3/4 perimeter nut plate for installation on pre-wired assemblies. Shown with epoxy primer coating. A B SQ. SQ. TYP. TYP. D ØC DIA. TYP. FULL PERIMETER ¾ PERIMETER.040 THICK Construction Plate: aluminum alloy Code E finish: chemical conversion coating per MIL-DTL-554 Class A Code EAP finish: epoxy primer per MIL- PRF Type Clinch nuts: stainless steel, passivated Shell A Typ B øc D E In. mm. In. mm. In. mm. In. mm. UNC Metric M3 x M3 x M3 x M3 x M3 x M3 x M3 x M3 x M4 x M4 x M4 x Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

43 Protective Covers , and Protect unmated connectors with thread-on covers. IP68 ingress protection. Aluminum, stainless steel or composite material. Self-locking receptacle cover features anti-decoupling mechanism for resistance to loosening under vibration. Construction Cover: aluminum alloy, high grade engineering thermoplastic or stainless steel. See ordering info for finish options O-ring, gasket: fluorosilicone Hardware: stainless steel, passivated Lanyard: see Table Figure Receptacle Cover Figure Plug Cover How To Order SAMPLE PART NUMBER ME 2 U = Receptacle cover (fig. ) Product = Plug cover (fig. 2) = Receptacle cover, selflocking (fig. 3) Material Finish Code Electroless Nickel ME Aluminum Nickel-PTFE MT Olive Drab Cadmium NF Material/ Finish Black Zinc-Nickel ZR Stainless Steel Passivate Z Electroless Nickel XMD Composite Olive Drab Cadmium XW None XB Shell Figure Self-Locking Receptacle Cover Ring Type Table 2 Ring Codes Ring Code Inside Diameter In. mm. No Ring Ring Terminal Solid Ring Split Ring Attachment Lanyard (Table I) Attachment Ring Code (Table 2) Attachment Length N = No attachment G = Nylon rope SK = Nylon rope with slip knot U = SST rope with polyurethane coating H = SST rope with high temperature translucent FEP jacket S = Sash chain, #8, SST Omit for attachment types N and SK See Table 2 for ring styles and sizes Omit for attachment type N Lanyard length in inches Table Attachment Lanyards Nylon Rope (G) -55 to +00 C, black, very flexible, very good abrasion resistance, good resistance to fuels,.20" (3mm) diameter Polyurethane Coated Wire Rope (U) Black polyurethane over stainless steel rope, -55 to +25 C, very flexible, excellent abrasion resistance, excellent resistance to fuels,.080" (2mm) diameter Teflon Jacketed Wire Rope (H) Translucent FEP jacket over stainless steel, -55 to +200 C, fair flexibility, good abrasion resistance,.00" diameter Sash Chain (S) Stainless steel, #8 chain,.240" (6mm) Slip Knot (SK) 55 to +00 C, black, very flexible, very good abrasion resistance, good resistance to fuels,.20" (3mm) diameter. Length includes.5" (3mm) diameter loop. 207 Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 4

44 Protective Covers , and E THREAD Receptacle Cover.800 (20.3) MAX.600 (5.2) MAX GASKET O-RING Plug Cover.852 (2.6) MAX.652 (6.6) MAX Receptacle Cover With Anti-Decoupling Device.980 (24.9) MAX.780 (9.8) MAX C MAX C MAX C MAX LANYARD LENGTH ±.25 (6.4) E THREAD LENGTH ±.25 (6.4) E THREAD ANTI-DECOUPLING DEVICE LENGTH ±.25 (6.4) SEE ATTACHMENT RING TABLE FOR DIMENSIONS Shell ØC Max In. mm. E Thread P-.2L-TS-2B P-.2L-TS-2B P-.2L-TS-2B P-.2L-TS-2B P-.2L-TS-2B P-.2L-TS-2B P-.2L-TS-2B P-.2L-TS-2B P-.2L-TS-2B P-.2L-TS-2B P-.2L-TS-2B Shell ØC Max In. mm. E Thread P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A Shell ØC Max In. mm. E Thread P-.2L-TS-2B P-.2L-TS-2B P-.2L-TS-2B P-.2L-TS-2B P-.2L-TS-2B P-.2L-TS-2B P-.2L-TS-2B P-.2L-TS-2B P-.2L-TS-2B P-.2L-TS-2B P-.2L-TS-2B Ring Code Inside Diameter Max. Outside Diameter In. mm. In. mm Attachment Ring Dimensions Inside Max. Outside Diameter Diameter Ring Code In. mm. In. mm Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero Ring Code Inside Diameter Max. Outside Diameter In. mm. In. mm

45 Protective Covers , and Attachment Ring Application Guide Attaching a Cover to a Cable-Mounted Connector Attaching a Receptacle Cover to a Jam Nut Receptacle Shell Accessory Thread Max. Thd. Dia. Recommended In. mm. Ring Code 8 M0x.0-6g-0.00R M2x.0-6g-0.00R M4x.0-6g-0.00R M5x.0-6g-0.00R M7x.0-6g-0.00R M9x.0-6g-0.00R M22x.0-6g-0.00R M25x.0-6g-0.00R M28x.0-6g-0.00R M3x.0-6g-0.00R M34x.0-6g-0.00R Shell Max. Thd. Dia. Recommended Jam Nut Thread In. mm. Ring Code 8 M5x.0-6g-0.00R M6x.0-6g-0.00R M8x.0-6g-0.00R M9x.0-6g-0.00R M2x.0-6g-0.00R M24x.0-6g-0.00R M27x.0-6g-0.00R M30x.0-6g-0.00R M34x.0-6g-0.00R M37x.0-6g-0.00R M4x.0-6g-0.00R Attaching a Cover to a Panel Attaching a Cover with Split Ring to a Cordset #4-40 FILL HD SCREW LOCKNUT AND SPLIT WASHER Screw Ring Code Ring I.D. In. mm. ±.005 ±0.3 #4, M # #8, M # Split Ring Ring I.D. Split Ring Ring I.D. Code In. mm. Code In. mm Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 43

46 Dummy Stowage Receptacle Dummy Stowage Receptacles Dummy stowage receptacles secure plug ends of cables during maintenance and storage. Mates with plug connectors. Universal keying. O-ring provides environmental seal. Aluminum or stainless steel. Product Finish How To Order SAMPLE PART NUMBER ME = Stowage receptacle for plugs Material Finish Code Electroless Nickel ME Aluminum Nickel-PTFE MT Olive Drab Cadmium NF Black Zinc-Nickel ZR Stainless Passivate Z Steel Nickel ZL Construction Shell: aluminum alloy or stainless steel. See How to Order table for finish options O-ring: fluorosilicone Shell ø D TYP A TYP.587 (4.9) C MATING THREAD E B TYP O-RING RED BAND FULL MATE INDICATOR Dummy Receptacle Dimensions Shell A Max B C ød E Max In. mm. In. mm. Thread In. mm. In. mm P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A P-.2L-TS-2A Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

47 Thin Lip Environmental Shrink Boots Protect Your Cable Harness with heat-shrinkable boots. These easy-to-use boots provide excellent electrical, mechanical and environmental protection. Heating the boot causes the boot to shrink onto the connector and cable. An adhesive lining bonds the boot to the connector and cable and fills small gaps for a complete seal. These lipped boots attach directly to connectors with integral band platform. Shrink boot installation guide and application instructions are available in the Series 77 Shrink Boot catalog or on the Glenair website. ( How To Order SAMPLE PART NUMBER 809S060-3 HR Product Boot (See Dimension Tables) 809A060 = 90 boot 809B060 = 45 boot 809S060 = straight boot 809SL060 = straight boot, extended length BOOT LIP CONNECTOR LIPPED BOOT HEATSHRINK BOOT Material and Adhesive Code (material and adhesive information follows dimension tables) Boot Material Standard Type Fluid-Resistant Elastomer Low Smoke/Zero Halogen Type 2 Elastomer No Adhesive Pre-coated with Adhesive Hot Melt Polyamide (W) High Performance Epoxy (R) U (Omit) R HU H HR 809S060 Straight Boots D H F A B C E Boot AS SUPPLIED (EXPANDED) AFTER SHRINKING (FULLY RECOVERED) A Min. B Min. C Max. D Ref. E Max. F Ref. H Ref. Cable Range Maximum Minimum In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 45

48 Thin Lip Environmental Shrink Boots 809A Boots G F A B E D AS SUPPLIED (EXPANDED) AFTER SHRINKING (FULLY RECOVERED) C Cable Range Boot A Min. B Min. C Max. D Ref. E Max. F Ref. G Ref. Maximum Minimum In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm B Boots D A B C G AS SUPPLIED (EXPANDED) AFTER SHRINKING (FULLY RECOVERED) E F Cable Range Boot A Min. B Min. C Max. D Ref E Max. F Ref. G Ref. Maximum Minimum In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

49 Thin Lip Environmental Shrink Boots 809SL060 Straight Long Tail Boots D H F A B C E AS SUPPLIED (EXPANDED) AFTER SHRINKING (FULLY RECOVERED) Cable Range Boot A Min. B Min. C Max. D Ref E Max. F Ref. H Ref. Maximum Minimum In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm Type High Performance Elastomer Semi-rigid high performance boots combine excellent resistance to fuels, oils and solvents with superior performance at extreme temperatures. Material meets the requirements of VG95343 Type 6, BSG 98-5-DE, EN and SAE AS5258 Type H. These boots are ideal for demanding applications such as military vehicles and petrochemical exploration. Property Shrink Boot Typical Material Properties Type High Performance Elastomer Type 2 Zero Halogen Polyolefin Flexibility Semi-rigid Semi-flexible Operating Temperature Range -75 C to +65 C -40 C to +30 C Shrink Temperature (min.) 35 C 35 C Tensile Strength (psi) Elongation (% min.) Long Term Heat Aging 3000 hrs, 50 C 3000 hrs, 35 C Heat Shock 4 hrs, 25 C 4 hrs, 25 C Heat Aging 68 hrs, 60 C 68 hrs, 60 C Dielectric Strength (V/mil) Volume Resistivity (ohms-cm) Water Absorption (%) Flammability Burn Time <5 secburn Length <25mm RoHS Compliant Yes Yes Oxygen Index (% min.) N/A 30 Temperature Index (0C) N/A 250 Smoke Index (max.) N/A 20 Toxicity Index (max.) N/A 3 Lubricating Oil Resistance Very Good Good Hydraulic Fluid Resistance Very Good Good Aviation Fuel Resistance Very Good Good Gasoline Resistance Very Good Fair De-Icing Fluid Resistance Excellent Very Good Automotive Diesel Resistance Good Fair Boot Material Information Type 2 Zero halogen Halogen-free polyolefin boots meet low smoke and toxicity requirements of shipboard, transit and aircraft systems. These Low Smoke/Zero Halogen (LSZH) boots meet the requirements of NAVSEA , VG95343 Part 29, BSG 98-5-DF, EN and SAE AS5258 Type G. Resistance to oils, fuels and solvents. Attribute Pre-Coat Adhesive Properties W R Standard Polyamide Hot Melt Epoxy Pre-coat High Performance Adhesive Continuous Operating Temp. -55 to +25 C -75 to +50 C Resistance to Fuels, Oils & Fluids Good Low Toxicity, Zero Halogen Yes IEC Dynamic Shear, 23 C 300N 300N IEC Dynamic Shear, 00 C 30N 0N IEC Dynamic Shear, 50 C (not rated) 30N IEC Heat Shock, 4 hrs., 25 C IEC Heat Aging, 68 hrs., 60 C IEC Peel Adhesion IEC Fluid Resistance Lubricating Oil 0-56 Aircraft Grease G-354 Hydraulic Fluid H-520 Water Turbine Fuel F-34 Peel adhesion > 60N/25mm Dynamic shear > 300N Peel adhesion > 60N/25mm Dynamic shear > 300N >60N/25mm 24 hrs. 70 C Dynamic shear > 50N 207 Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 47

50 Backshell, Adapter and Strain Relief Selection Guide About Backshells connectors are available with a rear thread for attaching cable clamps and backshells. The connectorto-backshell interface is based on the metric threads found on MIL-DTL Series III and Series IV connectors. The has accessory thread sizes. Four thread sizes are unique to the, and the remaining seven thread sizes are also found on the MIL-DTL connectors. accessories are designated with a unique interface code V. However, for the seven connector sizes that have the same accessory thread size as a MIL- DTL-38999, Glenair H code accessories can be used. The table at right shows the equivalent MIL-DTL shell sizes. Backshell Compatibility Shell sizes 8, 0, 2 and 4 require V code accessories. Other sizes are compatible with H code accessories. Accessory Threads Shell Thread MIL-DTL Series III/IV Shell 8 M0 No equivalent 9 M2 (A) 9 0 M4 No equivalent M5 (B) 2 M7 No equivalent 4 M9 No equivalent 6 M22 (D) 5 8 M25 (E) 7 20 M28 (F) 9 22 M3 (G) 2 24 M34 (H) 23 STRAIN RELIEF CLAMPS Composite Strain Relief Clamp Straight, 45 and 90 Page Strain Relief Clamp Aluminum or SST, self-locking Page Low-Profile Swing-Arm Flex with Drop-in EMI Adapter Page 50 EMI RFI BANDING ADAPTERS Band/Boot Adapters Aluminum or stainless steel. Page Composite Band/Boot Adapters These composite self-locking adapters are lightweight and corrosion resistant. Page Piggyback Boot Adapter These composite, self-locking backshells have a drop-in banding adapter and are supplied with pre-attached shrink boot. Page Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

51 Backshell, Adapter and Strain Relief Selection Guide EMI BACKSHELLS EMI Backshell These self-locking backshells are available in aluminum or stainless steel. Page Composite EMI Ground rings for shield termination. Page EMI Environmental Aluminum or SST. Submersible. Page 55 "BAND-IN-A-CAN" BANDING ADAPTERS Composite Band-in-a-Can Use with Band-Master ATS shield termination bands. Saddle clamps provide cable strain relief. Non-environmental. Page 64 COMPOSITE QWIK-TY Aluminum or SST Band-in-a-Can Use with Band-Master ATS shield termination bands. Environmentally protected with O-rings. Page 66 SHORTING CAP Composite Qwik-Ty with Drop-In EMI Adapter Drop-in adapter terminates to cable braid shield. Page VS035 Shorting Backshell Page Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 49

52 627V234 Swing-Arm Flex Strain Relief With EMI Adapter FLEX Lightweight. Low Profile. Composite. Self-Locking. EMI. Flexible strain relief adjusts to various wire bundle sizes. Attach cable ties or band to flex arms for strain relief. Terminate cable shields to plated brass EMI adapter with Band-Master ATS banding strap. Straight, 45 or 90 cable exit. Composite thermoplastic body, coupling nut and flex arms. Compatible with Glenair ultraminiature circular connectors. Drop-In EMI Adapter Terminate cable braid shield to adapter with Band-Master ATS strap. Slots in adapter are used for individual shield pigtails. Shell Electroless Nickel Code BM How To Order Shield Termination Adapter Finish Nickel-PTFE Code BMT Olive Drab Cadmium Code BN 8 Not Available 9 627V234BM09 627V234BMT09 627V234BN V234BM0 627V234BMT0 627V234BN0 627V234BM 627V234BMT 627V234BN 2 627V234BM2 627V234BMT2 627V234BN V234BM4 627V234BMT4 627V234BN V234BM6 627V234BMT6 627V234BN V234BM8 627V234BMT8 627V234BN V234BM20 627V234BMT20 627V234BN V234BM22 627V234BMT22 627V234BN V234BM24 627V234BMT24 627V234BN24 Straight, 45 or 90 Loosen screws and re-position flex arms for optimum wire routing. Construction Body, Coupling Nut, Flex Arms: high grade engineering thermoplastic, black Hardware: stainless steel, passivated Anti-Rotation Device: high grade enginering thermoplastic C FLATS TYP STRAIGHT POSITION D A THD B TYP INSPECTION HOLES 3X Ø.25 (3.8) 20 APART SELF-LOCKING COUPLING NUT 90 POSITION SLOTS FOR INDIVIDUAL Ø L PIGTAIL SHIELD TERMINATION SHIELD TERMINATION ADAPTER, PLATED BRASS E 90 F 45 POSITION G 45 H CAPTIVE SCREW LOCKS FLEXARMS IN 45 INCREMENTS FLEXARM WITH RECESS FOR CABLE TIE OR BAND STRAP Shell A ISO Metric Thread øb Max. C Max. D Max. E Max. F Max. G Max. H Max. ø L In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. 9 M2 x.0-6h M4 x.0-6h M5 x.0-6h M7 x.0-6h M9 x.0-6h M22 x.0-6h M25 x.0-6h M28 x.0-6h M3 x.0-6h M34x.0-6H Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

53 Composite Strain Relief Lightweight. Straight, 45 or 90. Composite. Self-Locking. Spin coupling backshell with full radius cable clamp provides protection for open wire bundles or jacketed cable. Compatible with Glenair ultraminiature circular connectors. Product Adapter Finish How To Order SAMPLE PART NUMBER 620VS08 XM 2 620VS08 = Cable Clamp, Straight 620VB08 = Cable Clamp, VA08 = Cable Clamp, 90 XB = Unplated (black) XM = Electroless nickel XMT = Nickel/PTFE XW = Olive Drab Cadmium XZN = Zinc nickel (black) Coupling nut and saddle clamps are unplated black thermoplastic Features Corrosion resistant high strength engineering thermoplastic Self-locking spin coupling Non-environmental Specifications Operating temperature: codes XB, XM, XMT:-65 C to +200 C codes XZN, XW:-65 C to +75 C Salt spray (corrosion): 2000 hours Vibration: SAE AS85049 Category 4C Shock: SAE AS85049 Category 4C Construction Adapter: high grade engineering thermoplastic. See How to Order for finish options Coupling nut, saddle clamps: high grade engineering thermoplastic, no plating, black Hardware: stainless steel, passivated Anti-Rotation Device: high grade enginering thermoplastic Notes. Cable entry is measured with the saddle clamps closed and bottomed on clamp ears. Shell A THD Ø C Ø B D HEX FLAT E J H SELF-LOCKING SCREWS F STRAIGHT G M CABLE ENTRY K Shell A ISO Metric Thread øb Max. øc Max. D Hex E Ref. F G H J K Max. M In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. 08 M0 x.0-6h M2 x.0-6h M4 x.0-6h M5 x.0-6h M7 x.0-6h M9 x.0-6h M22 x.0-6h M25 x.0-6h M28 x.0-6h M3 x.0-6h M34 x.0-6h Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 5

54 Composite EMI/RFI Backshell Features Corrosion resistant high strength engineering thermoplastic Self-locking spin coupling Non-environmental Three shield ferrules Specifications Operating temperature: codes XM, XMT:-65 C to +200 C codes XW:-65 C to +75 C Salt spray (corrosion): 2000 hours Vibration: SAE AS85049 Category 4C Shock: SAE AS85049 Category 4C Construction Adapter: high grade engineering thermoplastic. See How to Order for finish options Coupling nut, saddle clamps, clamp body: high grade engineering thermoplastic, no plating, black Ferrules: aluminum alloy. See How to Order for finish options. Hardware: stainless steel, passivated Anti-decoupling device: high grade enginering thermoplastic Notes. Cable entry is measured with the saddle clamps closed and bottomed on clamp ears. Cable Entry Code Table Cable Entry Code Cable Entry ±.039 (.0) G Max. In. mm. In. mm Composite. Straight or 90. Shielded. Self-Locking. Corrosion-resistant EMI backshell features high strength thermoplastic construction. Aluminum alloy shield termination rings. Self-locking coupling ring and cable clamp screws. Nickel, cadmium, or nickel-ptfe finish. How To Order SAMPLE PART NUMBER 387VS243 XM Product 387VS243 = Straight Adapter 387VW243 = 90 Adapter XM = Electroless nickel Material/ Finish XMT = Nickel/PTFE XW = Olive Drab Cadmium Shell Cable Entry Code Adapter Length Shell A THD Ø C Ø B D HEX FLAT A ISO Metric Thread See Table for cable entry sizes Omit for 90 version. Applicable to 387VS243 only. Length in ¼ inch increments: 4 = inch (min.) 5 =.25 inches 6 =.5 inches 8 = 2 inches LENGTH ±.06 (.5) FLUTES EVENLY SPACED.62 (5.7) MAX CABLE ENTRY Table 2 Dimensions øb Max. øc Max. D Hex E ±.078 (2.0) F ±.078 (2.0) Max. Cable Entry In. mm. In. mm. In. mm. In. mm. In. mm. 08 M0 x.0-6h M2 x.0-6h M4 x.0-6h M5 x.0-6h M7 x.0-6h M9 x.0-6h M22 x.0-6h M25 x.0-6h M28 x.0-6h M3 x.0-6h M34 x.0-6h Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero G ANTI-DECOUPLING DEVICE SELF-LOCKING SCREWS E 90 F

55 Metal EMI/RFI Backshell EMI shielding. Self-locking. Straight, 45 or 90. Non-environmental backshells fit Glenair connectors. These spin coupling backshells have ground rings for cable braid shield termination. Heavy duty saddle clamp with stainless steel telescoping screws. Meets requirements of AS85049 Category 3C medium duty. Aluminum or stainless steel. COUPLING NUT RATCHET SPRING SAFETY WIRE HOLES M85049/42 CABLE CLAMP GLENAIR 06 TELESCOPING FILLISTER HEAD SCREWS ADAPTER SHIELD TERMINATION FERRULES Features EMI/RFI protected Self-locking spin coupling Telescoping clamp screws Non-environmental Specifications Operating temperature: codes ME, MT and Z:-65 C to +200 C codes ZR, NF:-65 C to +75 C Shell conductivity: aluminum versions: 2.5 milliohms max. Stainless steel: 5 milliohms max. Salt spray (corrosion) Code ME: 96 hours Code NF, ZR, MT, Z: 000 hours Vibration: SAE AS85049 Category 3C Shock: SAE AS85049 Category 3C Construction Coupling nut, adapter, ferrules, clamps: see material/finish codes Anti-decoupling device: corrosionresistant material Hardware: stainless steel, passivated Product Material/ Finish How To Order SAMPLE PART NUMBER 380VS43 ME 2 06 H 4 380VS43 = EMI Backshell, Straight 380VM43 = EMI Backshell, VN43 = EMI Backshell, 90 ME = Aluminum, Electroless Nickel MT = Aluminum, Ni/PTFE ZR = Aluminum, Black Zinc-Nickel NF = Aluminum, Olive Drab Cadmium Z = Stainless Steel, Passivated Shell Cable Clamp Strain Relief Clamp Backshell Length See Table for cable clamp sizes H = Saddle bar clamp, heavy duty, with telescoping screws Omit for 45 and 90 versions. Applicable to 380VS43 only. Length in ½ inch increments: 3 = ½ inches (min. for Style shown at right) 4 = 2 inches (min. for Style 2 shown on following page) 5 = 2½ inches 6 = 3 inches LENGTH FIL. HD. TELESCOPING SCREW 2 PLCS A THREAD HOLES FOR.020 (0.5) SAFETY WIRE B CABLE RANGE C Table Cable Clamp Cable Range Clamp Min. Max. A Thread B Max. C Max. In. mm. In. mm. Class 2B In. mm. In. mm UNEF UNEF UNEF UNEF UNEF UNEF UNS UNS Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 53

56 Metal EMI/RFI Backshell 380VS43 Straight Exit 380VM43 45 Exit K 380VN43 90 Exit M A THREAD TYP LENGTH (USER- SPECIFIED) L ød GLENAIR N SEE TABLE FOR CLAMP DIMENSIONS Shell A ISO Metric Thread ød Max. K Max. () L Max. M Max. () N Max. Max. Max. Cable Clamp Dia. () In. mm. In. mm. In. mm. In. mm. In. mm. () In. mm. 09 M2 x.0-6h M4 x.0-6h M5 x.0-6h M7 x.0-6h M9 x.0-6h M22 x.0-6h M25 x.0-6h M28 x.0-6h M3 x.0-6h M34 x.0-6h () If the maximum clamp size is exceeded, the backshell will be a Style 2 with a transition adapter as shown below. The K and M dimensions will be increased by.00 inch (25.4 mm.) maximum. Style 2 Backshells for Large Diameter Cables If the cable clamp is larger than the maximum clamp size shown in the table above, the backshell will be supplied with a transition adapter and a second coupling nut. This type of backshell is called a Style 2. The large diameter of the Style 2 backshell allows it to slide over the cable until the connector is wired and ready for backshell installation. On straight exit backshells, the transition adapter does not affect the length. On 45 and 90 versions the transition adapter adds.00 inch (25.4mm) maximum to the backshell length. SELF-LOCKING COUPLING NUTS CONNECTOR TRANSITION ADAPTER Style 2 Backshell Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

57 Metal EMI/RFI Submersible Backshell EMI shielding. Submersible. Self-locking. Straight, 45 or 90. For use with shielded, jacketed cable. Compatible with ultraminiature connectors. Terminate cable shield to inner and outer ground rings. Heavy duty cable clamps. Aluminum or stainless steel with silicone O-rings and gland. Stainless steel telescoping clamp screws. Meets environmental, electrical and mechanical requirements of AS85049 Category A Heavy Duty. O-RING FRONT ADAPTER O-RING RFI FERRULES CABLE CLAMP REAR COUPLING NUT WITH ADAPTER RUBBER GROMMET ANTI-DECOUPLING MECHANISM GROMMET FOLLOWER Features EMI/RFI protected Self-locking spin coupling Telescoping clamp screws Submersible, environmental Specifications Operating temperature: codes ME, MT and Z:-65 C to +200 C codes ZR, NF:-65 C to +75 C Shell conductivity: aluminum versions: 2.5 milliohms max. Stainless steel: 5 milliohms max. Salt spray (corrosion) Code ME: 96 hours Code NF, ZR, MT, Z: 000 hours Vibration: SAE AS85049 Category A Shock: SAE AS85049 Category A Water pressure: SAE AS85049 Cat. A Construction Coupling nut, adapters, ferrules, clamps, follower: see material/finish codes O-rings, grommet: silicone Anti-decoupling device: corrosionresistant material Hardware: stainless steel, passivated FIL. HD. TELESCOPING SCREW 2 PLCS A THREAD HOLES FOR.020 (0.5) SAFETY WIRE B CABLE RANGE C Product Material/ Finish How To Order SAMPLE PART NUMBER 390VS09 ME 2 06 H 4 390VS09 = Straight Backshell 390VM09 = 45 Backshell 390VN09 = 90 EMI Backshell ME = Aluminum, Electroless Nickel MT = Aluminum, Ni/PTFE ZR = Aluminum, Black Zinc-Nickel NF = Aluminum, Olive Drab Cadmium Z = Stainless Steel, Passivated Shell Cable Clamp Strain Relief Clamp Backshell Length See Table for cable clamp sizes H = Saddle bar clamp, heavy duty, with telescoping screws Omit for 45 and 90 versions. Applicable to 390VS09 only. Length in ½ inch increments: 3 = ½ inches (min. for Style ) 4 = 2 inches (min. for Style 2) 5 = 2½ inches 6 = 3 inches LENGTH Table Cable Clamp Cable Range Clamp Min. Max. A Thread B Max. C Max. In. mm. In. mm. Class 2B In. mm. In. mm UNEF UNEF UNEF UNEF UNEF UNEF UNS UNS Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 55

58 Metal EMI/RFI Submersible Backshell 390VS09 Straight Exit 390VM09 45 Exit 380VN43 90 Exit A THREAD TYP LENGTH ±.060 (.52).28 (32.5) O-RINGS REF. TYP. K L M øc N SEE TABLE FOR CLAMP DIMENSIONS Shell A ISO Metric Thread øc Max. K Max. () L Max. M Max. () N Max. Max. Max. Cable Clamp Dia. () In. mm. In. mm. In. mm. In. mm. In. mm. () In. mm. 09 M2 x.0-6h M4 x.0-6h M5 x.0-6h M7 x.0-6h M9 x.0-6h M22 x.0-6h M25 x.0-6h M28 x.0-6h M3 x.0-6h M34 x.0-6h () If the maximum clamp size is exceeded, the backshell will be a Style 2 with a transition adapter as shown below. The K and M dimensions will be increased by.00 inch (25.4 mm.) maximum. Style 2 Backshells for Large Diameter Cables If the cable clamp is larger than the maximum clamp size shown in the table above, the backshell will be supplied with a transition adapter and a second coupling nut. This type of backshell is called a Style 2. The large diameter of the Style 2 backshell allows it to slide over the cable until the connector is wired and ready for backshell installation. On straight exit backshells, the transition adapter does not affect the length. On 45 and 90 versions the transition adapter adds.00 inch (25.4mm) maximum to the backshell length. CONNECTOR SELF-LOCKING COUPLING NUTS TRANSITION ADAPTER Style 2 Backshell REAR ADAPTER INTERMEDIATE ADAPTER CLAMP Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

59 440-9 Metal EMI/RFI Boot and Band Adapter EMI shielding. Band-Master ATS shield termination. Self-locking. Environmental. Spin coupling EMI/RFI adapter with anti-decoupling ratchet prevents loosening under vibration. Fits connectors. Terminate cable shield to backshell with Band-Master ATS stainless steel band. Compatible with Glenair Series 77 lipped heatshrink boots. Straight, 45 or 90 cable exit. Aluminum or stainless steel. How To Order SAMPLE PART NUMBER 440VS9 ME K Features EMI/RFI Self-locking spin coupling Band-Master shield termination Specifications Operating temperature: codes ME, MT and Z:-65 C to +200 C codes ZR, NF, NFP:-65 C to +75 C Shell conductivity: aluminum versions: 2.5 milliohms max. Stainless steel: 5 milliohms max. Salt spray (corrosion) Code ME, NFP: 96 hours Code NF, ZR, MT, Z: 000 hours Vibration: SAE AS85049 Category 3B Shock: SAE AS85049 Category 3B Construction Coupling nut, adapter: aluminum alloy or 300 series stainless steel. See material/ finish options in How to Order table. O-ring: silicone Anti-decoupling device: corrosionresistant material Product Material/ Finish 440VS9 = Straight Adapter 440VH9 = 45 Adapter 440VJ9 = 90 Adapter ME = Aluminum, Electroless Nickel MT = Aluminum, Ni/PTFE ZR = Aluminum, Black Zinc-Nickel NF = Aluminum, Olive Drab Cadmium NFP = Aluminum, Olive Drab Cadmium, nickel-plated shield termination area, polysulfide barrier Z = Stainless Steel, Passivated Shell Cable Entry Code Adapter Length Optional Band Strap See Table for cable entry sizes Omit for 45 and 90 versions. Applicable to 440VS9 only. Length in ½ inch increments: 3 = ½ inches (min. for Style shown at right) 4 = 2 inches (min. for Style 2 shown on following page) 5 = 2½ inches 6 = 3 inches LENGTH Omit if bands will be purchased separately. K = Adapter supplied with pre-coiled band strap HEATSHRINK BOOT GROOVE ØX ØY ØZ Table Cable Entry Cable Entry ø X Typ. ø Y Typ. ø Z Typ. Cable Entry ø X Typ. ø Y Typ. ø Z Typ. Code In. mm. In. mm. In. mm. Code In. mm. In. mm. In. mm Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 57

60 440-9 Metal EMI/RFI Boot and Band Adapter 440VS9 Straight Exit 440VH9 45 Exit 440VJ9 90 Exit A THREAD Ø C LENGTH.40/.30 (3.6/3.3).060 (.5) F 45 G H COUPLING NUT WITH ANTI-DECOUPLING MECHANISM.380 (9.7) J Shell A ISO Metric Thread øc Max. F Max. () G Max. H Max. () J Max. Max. Cable Entry Code () Max. Cable Entry Dia. () In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. 08 M0 x.0-6h M2 x.0-6h M4 x.0-6h M5 x.0-6h M7 x.0-6h M9 x.0-6h M22 x.0-6h M25 x.0-6h M28 x.0-6h M3 x.0-6h M34 x.0-6h () If the maximum cable entry code is exceeded, the backshell will be a Style 2 with a transition adapter as shown below. The F and H dimensions will be increased by.00 inch (25.4 mm.) maximum. Style 2 Adapters for Large Diameter Cables If the cable entry diameter exceeds the maximum cable entry code shown in the above table, the adapter will be supplied with a transition adapter. On straight exit backshells, the transition adapter does not affect the length. On 45 and 90 versions the transition adapter adds.00 inch (25.4mm) maximum to the backshell length. SELF-LOCKING COUPLING NUTS Application Note: Selective Plated Cadmium with Polysulfide Barrier Olive drab (OD) cadmium (Cd) over electroless nickel (EN) is available in two versions. The standard version, designated as Glenair code NF, is a uniform Cd/EN finish over the entire part. A second version, designated as Glenair code NFP, is selectively plated with electroless nickel in the knurled shield attachment area. A polysulfide barrier separates the electroless nickel area from the cadmium plated area. This selectively plated version prevents galvanic corrosion that could potentially occur if nickel-coated shield braid is attached to a cadmium plated surface. POLYSULFIDE BARRIER TRANSITION ADAPTER BACKSHELL OLIVE DRAB CADMIUM ELECTROLESS NICKEL Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

61 Composite EMI/RFI Banding Adapter Lightweight. Corrosion-resistant composite. Band-Master ATS shield termination. Selflocking. Integral QwikTy. Spin coupling EMI/RFI adapter with anti-decoupling ratchet prevents loosening under vibration. Fits connectors. Terminate cable shield to backshell with Band-Master ATS stainless steel band. Compatible with Glenair Series 77 lipped heatshrink boots. Straight, 45 or 90 cable exit. Metric thread compatible with V interface connectors O-ring Optional drain holes Groove for Series 77 lipped heatshrink boots Composite coupling nut, unplated, black, with anti-decoupling mechanism Composite adapter, plated with electroless nickel, nickel-ptfe, or olive drab cadmium Optional stainless steel Band-Master shield termination strap (.25" width micro band) Integral Qwik-Ty strain relief for customer-supplied AS367 tie strap or equivalent Optional slots for individual shield terminations Features EMI/RFI Self-locking spin coupling Integral Qwik-Ty strain relief Specifications Operating temperature: codes XM, XMT:-65 C to +200 C codes XW:-65 C to +75 C Salt spray (corrosion):2000 hours Vibration: SAE AS85049 Category 3B Shock: SAE AS85049 Category 3B Construction Adapter: high grade engineering thermoplastic with electroless nickel(code XM), nickel-ptfe (XMT ) or olive drab cadmium (XW) Coupling nut: high grade engineering thermoplastic, no plating, black Anti-decoupling device: high grade enginering thermoplastic Shield termination strap: 300 series stainless steel, passivated Notes If drain holes are supplied, the O-ring is deleted. Product Finish How To Order SAMPLE PART NUMBER 440VS202 XM VS202 = Straight Adapter 440VT202 = 45 Adapter 440VA202 = 90 Adapter XM = Electroless nickel XMT = Nickel/PTFE XW = Olive Drab Cadmium Shell Entry Code Optional Drain Holes Entry Diameter Shell Code In. mm. 08, 09, 0, ,, , , 6, , Omit for no drain holes. D = Adapter supplied with coupling nut drain holes Optional Band Strap Optional Shield Termination Slots Omit for no band strap. B = Adapter supplied with shield termination band Omit for unslotted version. S = Adapter supplied with shield termination slots 207 Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 59

62 Composite EMI/RFI Banding Adapter A THD Ø C Ø B.962 (24.43) MAX.32 (8.) SEE DETAIL Ø E J O-RING NOT SUPPLIED WITH DRAIN HOLE OPTION K L M STRAIGHT 440VS202 OPTIONAL DRAIN HOLES MIN 3 EQUALLY SPACED Ø.25 (3.8) D HEX FLAT VT VA202 OPTIONAL SHIELD TERMINATION SLOTS 2 MIN N QWIK-TY LOCATION OPTIONAL FOR 90 VERSION Shell Available Entry Codes A ISO Metric Thread øb Max. Table Dimensions øc D Max. Hex L ±.09 (2.3) M ±.09 (2.3) Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero N Max. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm M0 x.0-6h M2 x.0-6h , 05 M4 x.0-6h , 05 M5 x.0-6h M7 x.0-6h M9 x.0-6h M22 x.0-6h , M25 x.0-6h , 3 M28 x.0-6h , 5 M3 x.0-6h , 5 M34 x.0-6h H F G E QWIK-TY DETAIL AND ENTRY DIAMETER Entry Code øe ±.03 (0.8) Table 2 Entry Codes and Qwik-Ty Dimensions F G H J ±.06 (.5) K ±.09 (2.3) In. mm. In. mm. In. mm. In. mm. In. mm. In. mm

63 Heatshrink Boots for Band Adapters heatshrink boots fit and banding adapters. These lipped boots provide electrical, mechanical and environmental protection. Type high performance elastomer or Type 2 Low Smoke/ Zero Halogen material. Optional adhesive lining bonds the boot to the connector and cable and fills small gaps for a complete seal. ADHESIVE ADHESIVE ADAPTER H/S BOOT BAND-MASTER STRAP How To Order SAMPLE PART NUMBER S 03 W Product S = Straight boot Material = High performance elastomer 2 = Zero Halogen polyolefin Boot See Table for boot size Adhesive Lining Omit for no adhesive W = Hot melt polyamide pre-coat (+25 C) R = One part epoxy pre-coat (+50 C) Heatshrink boots are available in many styles, materials and configurations to fit any requirement. Refer to the Series 77 Full Nelson Environmental Shrink Boots catalog for a complete listing of heatshrink products, technical information and installation guides MATERIAL SELECTION GUIDE High Performance Elastomer -75 C to +50 C semi-rigid elastomer combines excellent resistance to fuels, oils and solvents with superior performance at extreme temperatures. Recommended for demanding applications such as military vehicles and petrochemical exploration. Zero Halogen Polyolefin -30 C to +35 C Low Smoke Zero Halogen (LSZH) polyolefin boots meet toxicity requirements of shipboard, transit and aircraft systems.semi-flexible, good resistance to oils, fuels and solvents. Ce Boot Adapter As Supplied Ce Dia. Min. Table Boot and Dimensions Ar Dia. Max. 207 Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero Cr at ±30% Ct Cr Dia. Max. ct ±20% CO Ref. PO ±0% 02, (2.0).276 (7.0).043 (.).093 (2.4).028 (0.7).354 (9.0).47 (36.0).750 (9.) 2 04, (7.0).375 (9.5).05 (.3).87 (4.7).028 (0.7).394 (0.0).496 (38.0).750 (9.) (24.0).43 (0.5).063 (.6).97 (5.0).035 (0.9).394 (0.0).496 (38.0).748 (9.0) 04 07, 08, 09, 0,.8 (30.0).55 (4.0).07 (.8).236 (6.0).039 (.0).630 (6.0) 2.65 (55.0).8 (30.0) 05 2, 3, 4, (32.0).709 (8.0).07 (.8).276 (7.0).047 (.2).748 (9.0) (67.0).299 (33.0) 06 6, 7.47 (36.0).866 (22.0).079 (2.0).335 (8.5).047 (.2).787 (20.0) 3.50 (80.0).575 (40.0) 07 8, 20, 22, (43.0).02 (28.0).087 (2.2).394 (0.0).05 (.3).42 (29.0) (99.0) 2.65 (55.0) 08 26, (60.0).378 (35.0).30 (3.3).59 (5.0).063 (.6).575 (40.0) 5.8 (30.0).969 (50.0) C0 P0 R0 Recovered R0 at RO Ref. Ar 6

64 37- EMI/RFI Piggyback Environmental Boot Adapters Specifications Operating temperature: -55 to +25 C ANTI-DECOUPLING DEVICE Salt spray (corrosion): 2000 hours.940 (23.9) HOT MELT O-RING Construction ADHESIVE A THDDrop-in EMI adapter: brass, see ordering HEATSHRINK BOOT info for finish options Coupling nut, adapter: high grade engineering thermoplastic, no plating, black Ø G Ø C Ø B Anti-decoupling device: high grade 9) HOT MELT enginering thermoplastic IN EMI ADHESIVE Shield termination strap: 300 series Boot Material ING stainless steel, passivated HOT MELT HEATSHRINK BOOT TER O-ring: silicone ADHESIVE Adhesive: D W hot melt polyamide, Optional Band Strap HEX FLATS 25 C max. operating STRAIGHT temperatureboot 37VS Ø M (AS SUPPLIED) ANTI-DECOUPLING Ø N (FULLY SHRUNK) DEVICE O-RING A THD HOT MELT ADHESIVE STRAIGHT BOOT 45 37VS 37VB Labor-saving. Environmental. Shielded. Self-locking. Piggyback boot adapters reduce installation time compared to conventional heatshrink boots. Supplied as shown with the boot already installed on adapter. Terminate cable shield to plated brass shield termination adapter using Band-Master ATS strap and hand tool. Boot is pre-coated with W hot melt adhesive. These adapters fit Glenair ultraminiature circular connectors. How To Order SAMPLE PART NUMBER 37VS BM 2 - K 37VS = Straight Adapter Product 37VB = 45 Adapter 37VA = 90 Adapter BM = Electroless nickel Finish BMT = Nickel/PTFE BN = Olive drab cadmium BZR = Black zinc-nickel Ø M (AS SUPPLIED) Shell Ø N (FULLY 09 SHRUNK) VA Ø G Ø C Ø B = High performance elastomer 2 = Low smoke zero halogen polyolefin Omit for no band strap. K = Adapter supplied with pre-coiled shield termination band.940 (23.9) HOT MELT ADHESIVE HEATSHRINK BOOT Ø M (AS SUPPLIED) Ø N (FULLY SHRUNK) 90 37VA DROP-IN EMI BANDING ADAPTER D HEX FLATS HOT MELT ADHESIVE STRAIGHT BOOT 37VS Band Strap Band strap can be ordered with backshell or purchased separately. Band Strap Hand Tool 60-0 Micro Band Ordering Information Length Part Max Diameter in. mm. Number in. mm Shell A ISO Metric Thread Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero øb Max. Table Dimensions øc D Max. Hex øg M Min. N Max. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm M2 x.0-6h 37VB VA M4 x.0-6h M5 x.0-6h M7 x.0-6h M9 x.0-6h M22 x.0-6h M25 x.0-6h M28 x.0-6h M3 x.0-6h M34 x.0-6h

65 Composite EMI/RFI Qwik-Ty Strain Relief Low profile. Light weight. Band-Master ATS shield termination. Self-locking. Next-generation Qwik-Ty features high strength composite construction plus EMI shielding. Available in straight, 45 or 90 versions. Terminate cable shield to plated brass shield termination adapter using Band-Master ATS strap and hand tool. Attach wire bundle to arm with MS3367-type nylon tie strap (not supplied). Optional rubber pad provides wire cushioning. Slots in shield adapter accept individual shields. Specifications Operating temperature: -65 to +200 C (Finish code BN is +75 C) Salt spray (corrosion): 2000 hours Construction Drop-in EMI adapter: brass, see ordering info for finish options Coupling nut, Qwik-Ty body: high grade engineering thermoplastic, no platimg, black Anti-decoupling device: high grade enginering thermoplastic Shield termination strap: 300 series stainless steel, passivated (not supplied) Pad: green fluorosilicone Product Finish How To Order SAMPLE PART NUMBER 457VS048 BM 6 457VS048 = Straight 457VB048 = VA048 = 90 BM = Electroless nickel BMT = Nickel/PTFE BN = Olive drab cadmium BZR = Black zinc-nickel Shell Optional Rubber Pad Omit for no rubber pad. P = Supplied with rubber pad ( ).50 (2.7) REF ANTI-DECOUPLING DEVICE A THD E H.75 (9.0).47 (.9) REF Ø J Ø C Ø B SLOT FOR CABLE TIE OPTIONAL RUBBER PAD GREEN FLUOROSILICONE SLOTS FOR PIGTAIL SHIELDS D HEX FLAT INSPECTION HOLE 2 PLACES 80 APART G STRAIGHT QWIK-TY 457VS QWIK-TY 457VB QWIK-TY 457VA048 Band Strap Band strap is purchased separately. Micro Band Strap Hand Tool 60-0 Micro Band Ordering Information Length Part Max Diameter in. mm. Number in. mm Shell A ISO Metric Thread 207 Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero øb Max. Dimensions øc D Max. Hex E Max. G Max. H Max. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. 09 M2 x.0-6h M4 x.0-6h M5 x.0-6h M7 x.0-6h M9 x.0-6h M22 x.0-6h M25 x.0-6h M28 x.0-6h M3 x.0-6h M34 x.0-6h J 63

66 Composite EMI/RFI Band-in-a-Can Backshell Corrosion-resistant. Self-locking. Shielded. Saddle clamp. Band termination. EMI/RFI band-in-a-can backshell fits connectors. Terminate cable shield to backshell with optional Band-Master ATS stainless steel band. Coupling nut and cable clamp are black composite material, adapter is plated with conductive nickel, nickel-ptfe or olive drab cadmium. Non-environmental. Straight, 45 or 90. Specifications Operating temperature: codes XM, XMT:-65 C to +200 C code XW:-65 C to +75 C Salt spray (corrosion): 2000 hours Construction Coupling nut, cable clamp, thread ring: high grade engineering thermoplastic, no plating, black Adapter body: high grade engineering thermoplastic, see ordering information for finish options. Hardware: 300 series stainless steel Anti-decoupling device: thermoplastic Band strap: stainless steel, passivated Product Finish How To Order SAMPLE PART NUMBER 4470VS06 XM 0 2 B S 4470VS06 = Straight Backshell 4470VT06 = 45 Backshell 4470VW06 = 90 Backshell XM = Electroless nickel XMT = Nickel/PTFE XW = Olive Drab Cadmium Shell Entry Code Band Option See Table for cable entry codes Omit for none. B = Band (60-040) K = Pre-coiled band (60-04) Slot Option Omit for none. S = slotted band platform for pigtail braid termination Band-Master Bands and Tool Band strap can be ordered with backshell or purchased separately. Standard Band Ordering Information Length Part Number Max Dia. in. mm. Flat Pre-Coiled in. mm Band Strap Hand Tool CLAMP CLOSED ENTRY DIA K Table Entry Code Entry Code Shell Entry Dia. ±.03 (0.8) Clamp Closed ±.03 (0.8) K ±.06 (.5) In. mm. In. mm. In. mm thru thru thru thru thru thru , Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

67 Composite EMI/RFI Band-in-a-Can Backshell A THD.60 (40.6) MAX.44 (.2) CLAMP CLOSED (SEE TABLE ) Ø C Ø B K (SEE TABLE ) D HEX FLATS OPTIONAL PIGTAIL TERMINATION SLOT 4470VS06 STRAIGHT ENTRY DIA (SEE TABLE ) H 45 E F J.7 (8.0) REF G 4470VT (8.0) REF Shell Max Entry Code A ISO Metric Thread øb Max. Dimensions øc D Max. Hex E ±.06 (.5) F ±.09 (2.3) 4470VW Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero G Max. H ±.06 (.5) J ±.09 (2.3) In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm M0 x.0-6h M2 x.0-6h M4 x.0-6h M5 x.0-6h M7 x.0-6h M9 x.0-6h M22 x.0-6h M25 x.0-6h M28 x.0-6h M3 x.0-6h M34 x.0-6h

68 Composite EMI/RFI Band-in-a-Can Backshell EMI shielding. Band-Master ATS shield termination. Self-locking. Environmental. Spin coupling EMI/RFI backshell with anti-decoupling ratchet prevents loosening under vibration. Fits connectors. Terminate cable shield to backshell with Band-Master ATS stainless steel band, supplied with backshell. Cable clamp grommet provides environmental seal to cable jacket. Straight, 45 or 90 cable exit. Aluminum or stainless steel. Features EMI/RFI Self-locking spin coupling Supplied with MicroBand shield termination band Environmental Specifications Operating temperature: codes ME, MT and Z:-65 C to +200 C codes ZR, NF, NFP:-65 C to +75 C Shell conductivity: aluminum versions: 2.5 milliohms max. Stainless steel: 5 milliohms max. Salt spray (corrosion) Code ME, NFP: 96 hours Code NF, ZR, MT, Z: 000 hours Vibration: SAE AS85049 Category 3B Shock: SAE AS85049 Category 3B Construction Coupling nut, adapter, saddle bars, cable clamp: aluminum alloy or 300 series stainless steel. See material/finish options in How to Order table for options. O-rings, grommet: silicone Hardware: 300 series stainless steel Anti-decoupling device: corrosionresistant material Band strap: stainless steel, passivated ØX MIN. W TYP. W DIMENSION IS WITH SADDLES FULLY BOTTOMED ON CLAMP EARS J TYP. GROMMET I.D. TYP. Product Material/ Finish How To Order SAMPLE PART NUMBER 443VS039 MT VS039 = Straight Backshell 443VH039 = 45 Backshell 443VJ039 = 90 Backshell ME = Aluminum, Electroless Nickel MT = Aluminum, Ni/PTFE ZR = Aluminum, Black Zinc-Nickel NF = Aluminum, Olive Drab Cadmium NFP = Aluminum, Olive Drab Cadmium, nickel-plated shield termination area, polysulfide barrier Z = Stainless Steel, Passivated Shell Cable Entry Code Adapter Length See Table for cable entry sizes Omit for 45 and 90 versions. Applicable to 443VS039 only. Length in ½ inch increments. 2 = inch (min. for Style ) 3 = ½ inches 4 = 2 inches (min. for Style 2) 5 = 2½ inches 6 = 3 inches LENGTH Table Cable Entry Cable Grommet Diameter Entry Min. Max. J Max. W Closed ø X Min. Code In. mm. In. mm. In. mm. In. mm. In. mm Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

69 Composite EMI/RFI Band-in-a-Can Backshell LENGTH O-RING A THD. Ø C 443VS039 Straight Exit.38 (35.) MAX. COUPLING NUT WITH ANTI-DECOUPLING MECHANISM GROMMET I.D. TYP. J TYP. ØX MIN. CAPTIVE LOCKNUT 2 PLCS. W TYP..250 (6.4) TYP. 443VH Exit F G.4 REF TYP 443VJ Exit H J Shell A ISO Metric Thread øc Max. F Max. () G Max. H Max. () J Max. Max. Cable Entry Code () In. mm. In. mm. In. mm. In. mm. In. mm. 08 M0 x.0-6h M2 x.0-6h M4 x.0-6h M5 x.0-6h M7 x.0-6h M9 x.0-6h M22 x.0-6h M25 x.0-6h M28 x.0-6h M3 x.0-6h M34 x.0-6h () If the maximum cable entry code is exceeded, the backshell will be a Style 2 with a transition adapter as shown below. The F and H dimensions will be increased by 0.9 inch (22.9 mm.) maximum. Style 2 Adapters for Large Diameter Cables If the cable entry diameter exceeds the maximum cable entry code shown in the above table, the adapter will be supplied with a transition adapter. On straight exit backshells, the transition adapter does not affect the length. On 45 and 90 versions the transition adapter adds 0.9 inch (22.9 mm) maximum to the backshell length. SELF-LOCKING COUPLING NUTS Application Note: Selective Plated Cadmium with Polysulfide Barrier Olive drab (OD) cadmium (Cd) over electroless nickel (EN) is available in two versions. The standard version, designated as Glenair code NF, is a uniform Cd/EN finish over the entire part. A second version, designated as Glenair code NFP, is selectively plated with electroless nickel in the knurled shield attachment area. A polysulfide barrier separates the electroless nickel area from the cadmium plated area. This selectively plated version prevents galvanic corrosion that could potentially occur if nickel-coated shield braid is attached to a cadmium plated surface. POLYSULFIDE BARRIER TRANSITION ADAPTER OLIVE DRAB CADMIUM ELECTROLESS NICKEL 207 Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 67

70 Strain Relief Strain relief clamp with anti-decoupling ratchet prevents loosening under vibration. Full radius saddle clamps prevent pinching of cables. Fits connectors. Straight, 45 or 90 cable exit. Product How To Order SAMPLE PART NUMBER 620VS080 MT VS080 = Straight Strain Relief 620VB080 = 45 Strain Relief 620VA080 = 90 Strain Relief ME = Aluminum, Electroless Nickel MT = Aluminum, Ni/PTFE Material/ Finish ZR = Aluminum, Black Zinc-Nickel NF = Aluminum, Olive Drab Cadmium Z = Stainless Steel, Passivated Shell Features Straight, 45 and 90 Self-locking spin coupling Fits ultraminiature connectors Captive threaded inserts Specifications Operating temperature: codes ME, MT and Z: -65 C to +200 C codes ZR, NF, NFP: -65 C to +75 C Salt spray (corrosion) Code ME: 96 hours Code NF, ZR, MT, Z: 000 hours Vibration, shock: SAE AS85049 Category 4C Construction Clamp, body, saddles, coupling nut: aluminum alloy or 300 series stainless steel. See material/finish options in How to Order table for options. Hardware: 300 series stainless steel Anti-decoupling device: corrosionresistant material A THD. Ø B 620VS080 Straight Exit C D TYP. E TYP CLOSED F TYP. 620VB Exit L.25 (3.8) DIA. DRAIN HOLE 3 PLACES EQUALLY SPACED 620VA Exit H.38 MAX. G J COUPLING NUT WITH ANTI-DECOUPLING MECHANISM CAPTIVE SELF-LOCKING NUT Shell A ISO Metric Thread øb Max. C Max. D Max. E ±.03 (0.79) In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. 08 M0 x.0-6h M2 x.0-6h M4 x.0-6h M5 x.0-6h M7 x.0-6h M9 x.0-6h M22 x.0-6h M25 x.0-6h M28 x.0-6h M3 x.0-6h M34 x.0-6h Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero F Min. G Max. H Max. J Max. L Max.

71 340VS035 Shorting Cap Spin coupling shorting cap fits connectors with metric accessory thread. Available with lanyard attachments. Aluminum. How To Order SAMPLE PART NUMBER 340VS035 ME 2-3 S 2-04 Product 340VS035 = Shorting Cap, straight, for connectors Features Spin coupling, environmental Wire rope, sash chain or braided nylon lanyards Specifications Operating temperature: codes ME, MT:-65 C to +200 C codes ZR, NF:-65 C to +75 C Salt spray (corrosion) Code ME: 96 hours Code NF, ZR, MT: 000 hours Construction Coupling nut, shell: aluminum alloy. O-ring: silicone Attachment hardware: stainless steel, passivated Table Attachment Type Finish ME = Aluminum, Electroless Nickel MT = Aluminum, Ni/PTFE ZR = Aluminum, Black Zinc-Nickel NF = Aluminum, Olive Drab Cadmium Shell Length Attachment Type (Table I) Attachment Length Length in ¼ inch increments. ¾ inch minimum. 3 =.75 inches (minimum) 4 = inch 5 =.25 inches 6 =.5 inches 7 =.75 inches 8 = 2 inches 9 = 2.25 inches 0 = 2.5 inches 2 = 3 inches 6 = 4 inches N = No attachment G = Nylon rope U = SST rope with polyurethane coating H = SST rope with high temperature translucent FEP jacket S = Sash chain, #8, SST Omit for attachment type N (no attachment) Lanyard length in ½ inch increments. e.g. 2 = 6 inches, 6 = 8 inches Nylon Rope (G) -55 to +00 C, black, very flexible, very good abrasion resistance, good resistance to fuels,.20" (3mm) diameter Attachment Ring Inside Diameter Omit for attachment type N (no attachment) 04 =.26 (3.20) diameter 06 =.45 (3.68) diameter 08 =.88 (4.78) diameter 0 =.97 (5.00) diameter Polyurethane Coated Wire Rope (U) Black polyurethane over stainless steel rope, -55 to +25 C, very flexible, excellent abrasion resistance, excellent resistance to fuels,.080" (2mm) diameter Teflon Jacketed Wire Rope (H) Translucent FEP jacket over stainless steel, -55 to +200 C, fair flexibility, good abrasion resistance,.00" diameter Sash Chain (S) Stainless steel, #8 chain,.240" (6mm) Shell A ISO Metric Thread øb Max. In. mm. 08 M0 x.0-6h M2 x.0-6h M4 x.0-6h M5 x.0-6h M7 x.0-6h M9 x.0-6h M22 x.0-6h M25 x.0-6h M28 x.0-6h M3 x.0-6h M34 x.0-6h Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero A THD. Ø B SST STRAP SST RIVET O-RING.50 (2.7) MAX ATTACHMENT LENGTH ±.25 (6.4) 69

72 PC Board Layouts for , , , , Arrangement No #20HD Contacts Arrangement No #22HD Contacts X X X HOLE TO ACCEPT Ø.032 MAX DIA CONTACT 2 4X X HOLE TO ACCEPT.022 MAX DIA CONTACT 2 4X Arrangement No #22HD Contacts 3 2X.267 Recommended PCB Layouts are shown for the connector mounting size of PC board. Contact identification numbers are for pin connectors. Socket identification numbers are reversed Arrangement No #20HD Contacts 3 2X X X X HOLE TO ACCEPT.022 MAX DIA CONTACT X X HOLE TO ACCEPT.032 MAX DIA CONTACT X X X Arrangement No. 9- #22HD Contacts.20 2X.290 Arrangement No #20HD Contacts.20 2X X HOLE TO ACCEPT.022 MAX DIA CONTACT X X HOLE TO ACCEPT.032 MAX DIA CONTACT 2 4X X X Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

73 PC Board Layouts for , , , , Recommended PCB Layouts are shown for the connector mounting size of PC board. Contact identification numbers are for pin connectors. Socket identification numbers are reversed. Arrangement No #22HD Contacts Arrangement No #20HD Contacts.20 2X X X HOLE TO ACCEPT.022 MAX DIA CONTACT X X X HOLE TO ACCEPT.032 MAX DIA CONTACT X.25 2X Arrangement No #22HD Contacts Arrangement No #20HD Contacts.20 2X X HOLE TO ACCEPT.022 MAX DIA CONTACT.32 2X X X HOLE TO ACCEPT.032 MAX DIA CONTACT X.402 4X Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 7

74 PC Board Layouts for , , , , Recommended PCB Layouts are shown for the connector mounting size of PC board. Contact identification numbers are for pin connectors. Socket identification numbers are reversed. Arrangement No #22HD Contacts.20 2X X HOLE TO ACCEPT.022 MAX DIA CONTACT X.402 4X Arrangement No #20HD Contacts.20 2X HOLE TO ACCEPT.032 MAX DIA CONTACT X X Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

75 PC Board Layouts for , , , , Recommended PCB Layouts are shown for the connector mounting size of PC board. Contact identification numbers are for pin connectors. Socket identification numbers are reversed. Arrangement No #22HD Contacts Contact Location Contact Location Position Position X Axis Y Axis X Axis ID ID Y Axis HOLE TO ACCEPT.022 MAX DIA CONTACT.20 +Y X 39 +X X.25 2X Y 2X.446 Arrangement No #20HD Contacts Contact Location Contact Location Position Position X Axis Y Axis X Axis ID ID Y Axis HOLE TO ACCEPT.032 MAX DIA CONTACT X X X Y X X -Y 207 Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 73

76 PC Board Layouts for , , , , Recommended PCB Layouts are shown for the connector mounting size of PC board. Contact identification numbers are for pin connectors. Socket identification numbers are reversed. Arrangement No #22HD Contacts X HOLE TO ACCEPT.022 MAX DIA CONTACT X X Arrangement No #20HD Contacts Contact Location Contact Location Position Position X Axis Y Axis X Axis ID ID Y Axis X.634 2X HOLE TO ACCEPT.032 MAX DIA CONTACT Y X X 4X.25 -Y Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

77 PC Board Layouts for , , , , Recommended PCB Layouts are shown for the connector mounting size of PC board. Contact identification numbers are for pin connectors. Socket identification numbers are reversed. Arrangement No #22HD Contacts X HOLE TO ACCEPT.022 MAX DIA CONTACT X X Arrangement No #20HD Contacts Location Location Location Contact Contact Contact X Y X Y X Pos. ID Pos. ID Pos. ID Axis Axis Axis Axis Axis Y Axis X X HOLE TO ACCEPT.032 MAX DIA CONTACT 207 Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero Y -Y X X 4X.25 75

78 PC Board Layouts for , , , , Recommended PCB Layouts are shown for the connector mounting size of PC board. Contact identification numbers are for pin connectors. Socket identification numbers are reversed. Arrangement No #22HD Contacts.20 2X HOLE TO ACCEPT.022 MAX DIA CONTACT X X Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

79 PC Board Layouts for , , , , Recommended PCB Layouts are shown for the connector mounting size of PC board. Contact identification numbers are for pin connectors. Socket identification numbers are reversed. Arrangement No #20HD Contacts Contact Location Contact Location Position Position X Axis Y Axis X Axis ID ID Y Axis X.745 2X.685 HOLE TO ACCEPT.032 MAX DIA CONTACT Y.20 2X X.25 +X 207 Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 77

80 PC Board Layouts for , , , , Recommended PCB Layouts are shown for the connector mounting size of PC board. Contact identification numbers are for pin connectors. Socket identification numbers are reversed. Arrangement No #22HD Contacts X HOLE TO ACCEPT.022 MAX DIA CONTACT X X Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

81 PC Board Layouts for , , , , Recommended PCB Layouts are shown for the connector mounting size of PC board. Contact identification numbers are for pin connectors. Socket identification numbers are reversed. Arrangement No #20HD Contacts +Y.20 2X.755 Contact Position ID Location X Axis Y Axis Contact Position ID Location X Axis Y Axis X.85 2X.755 HOLE TO ACCEPT.032 MAX DIA CONTACT Y X.25 +X 207 Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero 79

82 PC Board Layouts for , , , , Recommended PCB Layouts are shown for the connector mounting size of PC board. Contact identification numbers are for pin connectors. Socket identification numbers are reversed. Arrangement No #22HD Contacts X HOLE TO ACCEPT.022 MAX DIA CONTACT X X Glenair, Inc 2 Air Way, Glendale, CA U.S. CAGE code Mighty Mouse Mil-Aero

83 SERIES 80 MIGHTY MOUSE The industry standard for size and weight reduction in mission-critical electrical / optical interconnect systems Constant, relentless innovation

84 SERIES 80 MIGHTY MOUSE Turnkey Point-to- Point Jumpers and Complex Harness Assemblies for Rugged Applications Massive in-house Mighty Mouse wire harness layout, termination, and test of both COTS and customer-bespoke designs STAR-PAN IV hub and cable assembly EMI/RFI shielded cordsets STAR-PAN series jumpers and cordsets Ethernet and other highspeed data application cables High-pressure subsea AquaMouse assemblies Ultra-flexible overbraided fabric designs Ultra harsh-environment overmolded assemblies

85 Mighty Mouse Complex Cable Assemblies HARSH ENVIRONMENT OVERMOLDED ULTRAFLEXIBLE FABRIC OVERBRAID Overmolded breakout assembly featuring 00% Glenair content; a true turnkey solution Non-environmental aircraft cable with integrated circuit breakout box and Mighty Mouse 804 push-pull connectors Multibranch cable assembly with Glenair Mighty Mouse, HiPer-D M24308 and customer-supplied power connector Heads-up display (HUD) cable with custom Series 804 Mighty Mouse and low-profile cable routing Turnkey overmolded GPS cable assembly with integrated switch Military jet jumper cable with user-serviceable backshells and fabric overbraid for mechanical protection Environmental cable with Glenair Series 804 Mighty Mouse, Series 79 Micro-Crimp, and RF Coax terminations Hybrid Mighty Mouse and Micro-D aircraft pilot helmet cable assembly

86 SERIES 80 MIGHTY MOUSE Made in America: From Design Engineering to Component Part Manufacture and Assembly Connector shells, plating, inserts, contacts, environmental seals, filter arrays, assembly and test all controlled in-house Largest small form-factor connector engineering team in the industry Largest U.S. CNC metal turning operation in the high-rel interconnect industry Largest U.S. interconnect component part fabrication and assembly facility Massive same-day inventory of Mighty Mouse connectors and cables bagged, tagged, and ready for immediate shipment

87 Mighty Mouse Total Vertical Integration

88 Out of This World INTERCONNECT SOLUTIONS Glenair, Inc. 2 Air Way Glendale, California Telephone: Fax: sales@glenair.com Glenair Power Products Group 860 N. Main Street Extension Wallingford, CT Telephone: Facsimile: sales@glenair.com Glenair UK Ltd 40 Lower Oakham Way Oakham Business Park Mansfield, Notts, NG8 5BY England Telephone: Facsimile: sales@glenair.co.uk Glenair Microway Systems 7000 North Lawndale Avenue Lincolnwood, IL 6072 Telephone: Facsimile: Glenair Nordic AB Gustav III : S Boulevard 46 SE Solna Sweden Telephone: sales@glenair.se Glenair Electric GmbH Schaberweg Bad Homburg Germany Telephone: 0672 / Facsimile: 0672 / info@glenair.de Glenair Iberica C/ La Vega, Velada Spain Telephone: Facsimile: sales@glenair.es Glenair Italia S.p.A. Via Del Lavoro, Quarto Inferiore Granarolo dell Emilia Bologna, Italy Telephone: Facsimile: info@glenair.it Glenair France SARL 7, Avenue Parmentier Immeuble Central Parc # Toulouse France Telephone: Facsimile: sales@glenair.fr Glenair Korea B-304 Gunpo IT Valley 48 Gosan-Ro, Gunpo-Si Kyunggi-Do, Korea Telephone: Facsimile: sales@glenair.kr 207 Glenair, Inc. Printed in U.S.A. CAT-35