PRIMARY GRADES TURNING TURNING / INSERTS / INTRODUCTION TO CARBIDE INSERTS

Transcription

1 / ISERTS / ITRODUCTIO TO CARBIDE ISERTS PRIMARY GRADES group PVD Coated grades Carbide CVD Ceramics CB PCD Uncoated grades Carbide Cermet P M K S H P01 P05 P10 P15 P20 P25 P30 P35 P40 P45 P50 M01 M05 M15 M20 M30 M35 M40 K01 K15 K20 K25 K30 K35 K S01 S05 S20 S30 H01 H05 H15 H20 H25 H KR KX20 KX TC TC TC S WS 500 C225 PC30 D720 SY3 KX2 KX2 TB 10 9

2 / ISERTS / TECHICAL IFORMATIO MTCVD 1505 MTCVD coated carbide Thick TiC/AI /TiC coating Unique gray/black insert Polished rake surface High hardness High speed grade Enhanced flaking resistance Excellent wear resistance Enhanced plastic deformation resistance Easy identification of used edges Reduces build-up of ferritic nodular iron P05 Cast irons: gray, ductile, malleable & powder metals Finishing and semi-finishing Steels: carbon, alloy Finishing operations ; continuous cuts Tool & die & hardened steels Finishing operations ; continuous cuts 1510 MTCVD coated carbide TiC+AI coating Polished rake surface General machining grade Excellent wear resistance Enhanced toughness P10 Cast irons: gray, ductile, malleable & powder metals Finishing, semi-finishing & general machining Continuous & light interrupted cuts Steel: carbon, alloy, tool & die Finishing & semi-finishing, continuous cuts H20 Tool & die & hardened steels Semi-finishing operations ; continuous cuts 5615 MTCVD coated carbide TiC/AI Post-coating treatment Bi-color High speed grade Enhanced wear resistance P15 K15 Steels: carbon, alloy, tool & die Finishing, semi-finishing & general machining Cast irons: gray, ductile, malleable Semi-finishing, general machining & light roughing Continuous & mild interrupted cuts 5625 MTCVD coated carbide TiC/AI Post-coating treatment Bi-color Light machining grade Enhanced wear resistance Build-up resistance P25 M20 Steels: carbon, alloy, tool, & die Semi-finishing, general machining & light roughing Continuous & light interrupted cuts Semi-finishing ; continuous cuts K20 Cast irons: gray, ductile & malleable 45

3 / ISERTS / TECHICAL IFORMATIO MTCVD (continued) 5635 MTCVD coated carbide TiC/AI Post-coating treatment Bi-color Very high toughness Enhanced chipping resistance Build-up resistance P35 M30 Steels: carbon, alloy, tool & die General machining, roughing Continuous & interrupted cuts General machining & roughing Short continuous & interrupted cuts 8515 MTCVD coated carbide TiC/AI /Ti coating Thin coating Polished edge High speed grade Build-up resistance otch wear resistance Flaking resistance M15 P20 Finishing & semi-finishing Continuous & light interrupted cuts Steels: low carbon, alloy General machining ; continuous cuts High temperature alloys Semi-finishing ; continuous cuts 8525 MTCVD coated carbide TiC/AI /Ti coating Thin coating Polished edge General machining grade Enhanced plastic deformation resistance High toughness otch wear resistance Flaking resistance P30 General machining & roughing Continuous & interrupted cuts Steels: low carbon, alloy General machining ; interrupted cuts High temperature alloys Semi-finishing ; continuous cuts 8535 MTCVD coated carbide TiC/AI /Ti coating Thin coating Enhanced wear resistance Very high toughness otch wear resistance Flaking resistance M35 P40 Roughing & heavy roughing Interrupted cuts Steels: carbon, alloy High temperature alloys 46 General Catalog

4 / ISERTS / TECHICAL IFORMATIO PVD 9605 PVD coated carbide TiAI coating 2000 Hv Grain size < 1.0 μm Hard duty grade High strength and improved wear resistance Great thermal chocks resistance ickel-based alloys, cobalt-based alloys, heat-resistant super alloys, high-strength stainless steels, titanium alloys, non-ferrous and aluminium alloys, bi-metal machining Semi-finishing, finishing KX20 PVD coated carbide TiC coating General machining Abrasive wear resistance Enhanced notch wear resistance on edge High temperature alloys & titanium General machining ; continuous cuts Stainless steels: ferritic, austenitic Finishing ; continuous cuts Aluminum & non-ferrous s KR20 PVD coated carbide TiAI coating Dense smooth coating Light duty grade Enhanced crater resistance Outstanding wear resistance Without any loss in toughness Less build-up and friction at cutting edge Aluminium, steels, stainless steels, podwer metal, bi-metal, High temperature alloys, cast irons, titanium alloys and non-ferrous alloys Light to general purpose machining Medium to high speeds where cutting conditions are good P PVD coated carbide TiAl coating Medium Duty Grade Enhanced crater resistance Less build-up and friction at cutting edge Excellent toughness with chipping resistance M20 Steels, stainless steels, high temperature alloys, cast irons, titanium alloys and non-ferrous alloys S20 General purpose machining Low to medium speeds 20 Interruptions and high feed rates K15 P15 47

5 / ISERTS / TECHICAL IFORMATIO Uncoated S1S Low cobalt substrate Finishing grade High abrasive wear resistance Cast irons: gray, ductile, malleable & powder metals Finishing & light machining Aluminium & non-ferrous s Finishing & light machining Medium hardness Excellent toughness Good wear resistance and K20 Cast Irons: gray, ductile, malleable General machining with good surface finish Low to medium speed under a wide range of conditions Continuous and interrupted cuts 20 Aluminium & non-ferrous s High temperature alloys, titanium alloys P20 Steels KX2 High hardness Finishing grade Enhanced notch resistance Excellent wear resistance Enhanced edge strength High temperature alloys, titanium alloys Finishing type applications Aluminum & non-ferrous s Finishing to semi-finishing Finishing type applications, continuous cuts SY3 Good abrasive wear resistance Good toughness P30 Steels Roughing & general machining Stainless steels, ferritic, austenitic, PH & duplex Roughing & general machining High temp alloys, titanium alloys Roughing & general machining S4 Low speed grade High toughness P40 Steels: carbon, alloy General machining ; interrupted cuts M30 General machining ; interrupted cuts 48 General Catalog

6 / ISERTS / TECHICAL IFORMATIO Cermet TB10 Uncoated cermet High finishing grade Enhanced surface finish High wear resistance P01 Steels: carbon, alloy, tool & die Finishing ; continuous cuts M01 Finishing ; continuous cuts Advanced s description S0 Ceramic Silicon nitride base ceramic grade (Si 3 4 ) Top quality grade for high speed Outstanding wear resistance Stable tool life at very high speed Cast iron turning (up to 0 m/min) Continuous or slightly interrupted cutting Medium batch and large volume production Suitable for both roughing and semi-finishing operations Stable machining conditions TC Ceramic Alumina base (AI ) and titanium carbide (TiC) High speed finish grade High heat resistance Allows cutting with or without coolant S05 Basic choice under stable cutting conditions for turning of grey and nodular cast irons Suitable for cutting heat resistant alloys (i or Co base) and titanium alloys Alternative to CB, for hard turning of steels and tempered cast irons up to 65 HRC WS500 Ceramic Pure alumina structurally strengthens from introduction of silicon carbide in the form of whiskers High speed machining for nickel based Excellent wear resistance over silicon carbide Added tensile strength and fracture toughness even at elevated temperatures Ideal for high speed machining for nickel based Aerospace alloys e.g. Inconel 718 correspondingly greater metal rates C225 CB 55% cubic boron nitride (CB) with a ceramic bonding agent Yellow Ti coating Hard part turning grade High resistance to abrasion Good chemical stability Very good resistance to cratering H05 Finishing turning operations with continuous or slightly cutting in extra-hard steels (45 62 HRC hardened steels) D720 / PC30 PCD Polycrystalline diamond grade medium granulometry High speed machining grade Very high wear resistance Resistance to chips and pull out Long tool life Finishing and light roughing of aluminum and other non-ferrous s such as zinc and manganese alloys as well as highly abrasive non-metallic s Used extensively in the production of aluminum engine blocks 49