High Pressure Filters Worldline 100 HD 049 HD 069. In-line mounting Operating pressure up to 9137 psi Nominal flow rate up to 27.7 gpm. 40.

Size: px
Start display at page:

Download "High Pressure Filters Worldline 100 HD 049 HD 069. In-line mounting Operating pressure up to 9137 psi Nominal flow rate up to 27.7 gpm. 40."

Transcription

1 High Pressure Filters Worldline 00 HD 09 HD 069 In-line mounting Operating pressure up to 9 psi Nominal flow rate up to 2. gpm 0.5-us

2 Description Application In the high pressure circuits of hydraulic systems. Performance features Protection against wear: By means of filter elements that, in full-flow filtration, meet even the highest demands regarding cleanliness classes. Protection against malfunction: Through installation near to the control valves or other expensive components. The specific determined flow rate guarantees a closed by-pass valve even at 90 SUS (cold start condition). Filter elements Flow direction from outside to center. The star-shaped pleating of the filter material results in: large filter surfaces low pressure drop high dirt-holding capacities long service life Filter maintenance By using a clogging indicator the correct moment for maintenance is stated and guarantees the optimum utilization of the filter life. Materials Filter head: Filter bowl: Coating: Seals: Filter media: Spheroidal graphite cast iron (SGI) Cold extruded steel Powder paint NBR (FKM on request) EXAPOR MAX 2 - inorganic multi-layer microfibre web Paper - cellulose web, impregnated with resin Accessories If an electrical indicator is used a transparent socket with LED for optical indication is also available with Part No. DG Characteristics Operating pressure psi, min. 2 x 0 6 pressure cycles Nominal pressure according to DIN psi, min. 0 pressure cycles Quasi-static operating pressure Permissible pressures for other numbers of cycles Operating pressure p [psi] Number of cycles n Nominal flow rate Up to 2. gpm (see Selection Chart, column 2) The nominal flow rates indicated by ARGO-HYTOS are based on the following features: closed by-pass valve at ν 90 SUS element service life >,000 operating hours at an average fluid contamination of 0.2 g per gpm flow volume flow velocity in the connection lines: up to 626 psi 26. ft/s > 626 psi 9. ft/s Filter fineness 5 µm(c)... 0 µm(c) β-values according to ISO 6889 (see Selection Chart, column and diagram Dx) Dirt-holding capacity Values in g test dust ISO MTD according to ISO 6889 (see Selection Chart, column 5) Hydraulic fluids Mineral oil and biodegradable fluids (HEES and HETG, see info-sheet 00.20). Temperature range - 22 F F (temporary - 0 F F) Viscosity at nominal flow rate at operating temperature: ν < 280 SUS as starting viscosity: ν max = 5560 SUS at initial operation: The recommended starting viscosity can be read from the diagram D (pressure drop as a function of the kinematic viscosity) as follows: Find the 0 % p of the cracking pressure of the by-pass valve on the vertical axis. Draw a horizontal line so that it intersects the p curve at a point. Read this point on the horizontal axis for the viscosity. Mounting position Preferably vertical, filter head on top Connection Threaded ports according to SAE standard J5. Sizes see Selection Chart, column 6 (other port threads on request). Electrical clogging indicator Switching voltage: max. 20 V AC / 5 V DC Switching current: max. 0. A AC / 0.25 A DC Switching power: max..5 VA AC / 5 W DC Type of contact: Change-over Electrical protection: IP 65 (with mounted and secured socket)

3 Diagrams p-curves for complete filters in Selection Chart, column D Pressure drop as a function of the flow volume at ν = 62 SUS (0 = casing empty) 2.8 HD Pressure drop as a function of the kinematic viscosity at nominal flow Q [gpm] ν [SUS] D2 Pressure drop as a function of the flow volume at ν = 62 SUS (0 = casing empty) Pressure drop as a function of the kinematic viscosity at nominal flow HD Q [gpm] ν [SUS] Filter fineness curves in Selection Chart, column Dx Filtration ratio β as a function of particle size x obtained by the Multi-Pass Test according to ISO 6889 Filtration ratio β for particles > x µm Efficiency [%] The abbreviations represent the following β-values resp. finenesses: For EXAPOR MAX 2 and Paper elements: 5EX2 = β 5 (c) EX2 = β (c) 0EX2 = β 0 (c) 6EX2 = β 6 (c) 0P = β 0 (c) = 200 Paper Based on the structure of the filter media of the 0P paper elements, deviations from the printed curves are quite probable. For screen elements: 0S = screen material with mesh size 0 µm 60S = screen material with mesh size 60 µm 00S = screen material with mesh size 00 µm Tolerances for mesh size according to DIN 89 Particle size x [µm] (for particles larger than the given particle size x) For special applications, finenesses differing from these curves are also available by using special composed filter media.

4 Selection Chart Part No. Nominal flow rate Pressure drop see diagram D/curve no. Filter fineness see diagr. Dx Dirt-holding capacity Connection A/B Replacement element Part No. Cracking pressure of by-pass Symbol gpm g SAE psi lbs psi HD D/ 5EX2 5, V electrical () change-over HD D/2 5EX2, V HD D/2 5EX2, V optical () - HD D/2 5EX2, V electrical () change-over Weight Clogging indicator Cracking pressure in ( ) Remarks HD D/ 0EX2 5, -8-6 V electrical () change-over HD D/ 0EX2 6, V HD D/ 0EX2 6, V optical () - HD D/ 0EX2 6, V electrical () change-over HD D/5 6EX2 5, V electrical () change-over HD D/6 6EX2 6, V HD D/6 6EX2 6, V optical () - HD D/6 6EX2 6, V electrical () change-over HD D/ 0P, P HD D/ 0P, P optical () - HD D/ 0P, P electrical () change-over HD D2/ 5EX2 8, -8-6 V electrical () change-over HD D2/2 5EX V HD D2/2 5EX V optical () - HD D2/2 5EX V electrical () change-over HD D2/ 0EX V electrical () change-over HD D2/ 0EX V HD D2/ 0EX V optical () - HD D2/ 0EX V electrical () change-over HD D2/5 6EX V electrical () change-over HD D2/6 6EX V HD D2/6 6EX V optical () - HD D2/6 6EX V electrical () change-over HD D2/ 0P, P HD D2/ 0P, P optical () - HD D2/ 0P, P electrical () change-over Remarks: The filters listed in this chart are standard filters. If modifications are required, e.g. bolt mounted indicators according to catalogue sheet 60.0, we kindly ask for your request. If an electrical indicator is used a transparent socket with LED for optical indication is also available with Part No. DG Element differential pressure up to 220 psi 2 Paper media supported with metal gauze corresponds to /-6 UNF-2B corresponds to /6-2 UN-2B

5 Dimensions Version with integrated optical clogging indicator Version with integrated electrical clogging indicator Minimum distance from ferromagnetic parts: 0. inch Terminal connection Measurements Type A/B C D E F G H I K L M N O P Q R S A/F Ø/depth opt./electr. opt./electr. HD 09-8 SAE *.5 ** / /0* HD SAE, -2 SAE.0 / *.5 ** / /0* * Dimensions in mm ** 5 / 6-8 UNC-2B/0. Symbols P P P 2 P 2

6 Spare Parts 5 6 Pos. Designation Part No. Filter bowl HD 09 HD Filter bowl HD 069 HD O-ring 2. x 0. N00.05/ Filter element s. Chart / col. 9 Reed switch HD 09.0 with screws and socket (Pos. 5) 5 Socket DG DIN AF 6 Optical indicator HD (with Pos. ) O-ring 0.6 x 0.08 N00.02 The functions of the complete filters as well as the outstanding features of the filter elements assured by ARGO-HYTOS can only be guaranteed if original ARGO-HYTOS spare parts are used. 2 Quality Assurance Quality management according to DIN EN ISO 900 To ensure constant quality in production and operation, ARGO-HYTOS filter elements undergo strict controls and tests according to the following ISO standards: ISO 968 ISO 6889 ISO 28 Evaluation of pressure drop versus flow characteristics Multi-Pass-Test (evaluation of filter fineness and dirt-holding capacity) Determination of resistance to flow fatigue using high viscosity fluid ISO 29 ISO 292 ISO 29 Verification of collapse/burst pressure rating Verification of fabrication integrity (Bubble Point Test) Verification of material compatibility with fluids Before release into the series production the filter casing is tested for fatigue strength in our pressure pulse test rig. Various quality controls during the production process guarantee the leakfree function and solidity of our filters. Our engineers will be glad to advise you in questions concerning filter application, selection as well as the cleanliness class of the filtered medium attainable under practical operating conditions. Illustrations may sometimes differ from the original. ARGO-HYTOS is not responsible for any unintentional mistake in this specification sheet. We produce fluid power solutions ARGO-HYTOS Inc. P.O. Box 28 Bowling Green, OH 02 USA Phone: Fax: info.us@argo-hytos.com Subject to change 0.5-us 0