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1 Catalogue of products

2 KÜHTREIBER, Ltd. is a Czech company, which is engaged in development, production and sale of welding equipment and accessories. The company was founded in 1998 and initially worked primarily in the domestic market, which has built up an extensive distribution and sales network. The gradual development of the company and expanding range led to an expansion into other European countries and then managed to get important business partners in other continents. CONTENT ABOUT COMPANY OVERVIEW OF FUNCTIONS 2 3 Main objectives of the company, which is a satisfied customer, is achieved pursuit of maximum machine availability, fast delivery of goods, perfect service and sales support, including counselling and constant expansion of production and business facilities. SINGLE-PHASE UNDERVOLTAGE PORTABLE INVERTERS FĒNIX 5 SINGLE-PHASE INVERTERS 7 THREE-PHASE DIGITAL PORTABLE INVERTERS 11 SINGLE-PHASE PORTABLE MIG/MAG INVERTERS 14 TRANSFORMERS MANUFACTURE DEPARTMENT 15 One of the most important parts of the welding machine is the transformer. KÜHTREIBER Company, Ltd. produces transformers and other winding elements itself in its own premises. This became independent on suppliers and has confidence in quality and design. THREE-PHASE MIG/MAG WELDING MACHINES WIRE FEEDERS 27 ACCESSORIES AND SPARE PARTS 29 The company today produces more than 80 types and variants of welding machines KIT, KITin and FĒNIX for MMA, TIG and MIG MAG welding. It deals with the sale of welding torches, protective masks, spare parts, pressure reducing valves, electrodes and other accessories. Great emphasis is a placed on the quality of products and components. All the key components of machines are manufactured in its own factory in the Czech Republic, where final assembly also takes place. First and foremost, it is a special welding transformers, which design and technical parameters must meet the requirements for safety and durability, and especially with them can achieve excellent welding properties. The company KÜHTREIBER Ltd. also manufactures transformers for the power supply control devices of machines, such as contactors, displacements, fans, gas preheating, cooling etc. PCB DEPARTMENT KÜHTREIBER IN THE WORLD Achieving and maintaining high levels of product KÜHTREIBER depends both on the used components that are delivered directly from the renowned European manufacturers, but particularly on technologies used in manufacturing. KÜHTREIBER Company, Ltd. It is equipped with modern automatic line for printed circuit boards (PCB). Manufacturers of these devices are reputable and famous companies DEK and Yamaha. The chosen concept of regular production (in-line) ensures the highest level of product quality, high production capacity and reduce the need for human labour. Mounting of classic components and non-standard SMD components is carried out at workplaces equipped with hand-shaping devices and manipulators. Of course there are inter-operational checks, including optical inspection, commissioning and testing of individual parts and finished products. ASSEMBLY DEPARTMENT Manufacture of machinery takes place at several workplaces of the assembly line, which are defined by each phase assembly machine. This ensures high productivity and minimal errors. After the assembly phase, the welding machine enters the final phase of the inspection, which takes place in two stages. 1. Visual inspection mechanical damage to the paint, strain on various parts of the machine 2. Technical inspection checking functionality and security equipment Final assembly of inverters is done manually according to established rules and instructions, each used for mounting plate contains information about the final test the functionality of the PCB. Assembled inverter has a settings depending on required parameters and detailed testing at final inspection. METAL FABRICATION DEPARTMENT Cases and covers of welding machines and practically all metal components are also manufactured within the company KÜHTREIBER Ltd. For this purpose, the company is equipped with modern CNC machines TRUMPF and DURMA. For further processing are used conventional and CNC machine tools. 1 Production takes place in various stages, such as punching, bending, spot welding, grinding and final assembly. The company is fully self-sufficient in the production phase of welding machines and is ready to react quickly to customer requests. 2

3 FUNCTIONS IN KÜHTREIBER MACHINES AAE Auto Arc Extinction automatic arc extinction (see picture on page 4 Start and finishing of welding process TIG LA). ANTI STICK In case of short-circuit (sticking) of the electrode automatically reduces the welding current this prevents the electrode from being ignited and facilitates its tearing. JOB MODE Possibility of storing own welding programs. LIFT ARC Ensures proper ignation of welding arc by touching (not necessary to scratch) low abrasion of wolframe electrode. Function LOGIC: Displaying values of welding current and welding voltage Displaying parameters during the welding with wire feeder speed regulation by a potenciometer or buttons on the torch. Control SETTING informs you about wire feeder speed in m/min. MICRO CONTROL ENABLES Adjustment of methods MMA/TIG LT and TIG HF Time adjustment of function HOT START in MMA Welding current adjustment Switching on function PULS Adjustment of primary and welding current in TIG PULS Switching on the function DOWN SLOPE and its adjustment Adjustment of end welding current Adjustment of pre-gas/post-gas Setting of two welding currents in the function CYCLE 4-stroke, which can be switched during the welding by the main button on the torch ARC FORCE An electronic function ensuring the arc stability. PULS BALANCE Determines rate between high currrent and back current of pulsation. BURN BACK Burning-out of the wire to the contact tip after finishing welding. REMOTE CONTROL Wired up-down remote control. START AND FINISH OF WELDING OCESS TIG LA (At machine KITin TIG LA, KITin HF a FĒNIX) CYCLE Possibility of switching between two adjusted values of current eligible for materials with different thickness. RESTORE OGRAM Simple and fast restoration of all characteristics to the basic state preset from the production. DOWN SLOPE Filling a crater at finishing welding. SOFT START MMA Prevents outage of circuit breakers. DPC Dynamic power control dynamic reduction of machine power input. EA PULSE The automatic optimal pulse setting according to one parameter suitable for the less experienced welders. EA USE Easy and well arranged control. SOFT START The soft start of welding process. It enables to set a time of gradual growth of wire feeder speed during welding start. SPOT PULS Functions for spot and interval welding. Preprogrammed automatic setting of welding parameters. 1 Approaching the wolfram electrode to the welded material. 2 Touching the wolfram electrode and the welding material. 3 Removing the wolfram electrode and ignition of welding arc with the use of LIFT ARC very low abrasion of the wolfram electrode by touch. 4 Welding process. 5 Finishing of the welding process and sctivating DOWN SLOPE is carried out when you lift the wolfram electrode for about 810 mm from the welded material. 6 Re-approaching welding current is decreased for adjusted period of time on adjusted value of end current (e.g. 10 A) filling a crater. 7 Finishing of the welding process. The digital controll switches the welding process automatically off function AAE. END CURRENT Setting of end current. TEST GAS Function test gas. OVERVIEW WELDING METHODS FEED BACK Automatic stabilisation of wire feeder speed. GENERATOR Eligible to operate from a mobile power source (generator). HOT START Function that boosts the current during starting to make striking an arc easier. TIG PULS For welding of thin materials; lowering of brought-in heat into welded material lower level of deformation. UP-DOWN An UP-DOWN remote control in the handle of the torch. V. R. D. Protective system MMA - the maximum unloaded open circuit voltage across the output terminals is reduced to 15 V inverter is off; when the electrode is moved toward the workpiece the inverter automaticaly turns on. MIG/MAG Metal Inert Gas / Metal Active Gas the easiest to learn, the possibility of automation high welding speeds high productivity provides better control on thinner materials provides cleaner welds without a slag the possibility of cored wire minimal spatter TIG Tungsten Inert Gas provides high quality and precise welds highly aesthetic and good looking welds TIG AC allows excellent welding of aluminum and its alloys the possibility of automatization TIG PULSE allows less deformation when welding thin materials; less heat input into the weld material MMA Manual Metal Arc more suitable for windy, outdoor conditions tolerant during welding on dirty or corroded metal 3 4

4 SINGLE-PHASE PORTABLE UNDERVOLTAGE INVERTERS FOR WELDING BY MMA AND TIG METHOD A A A 110/100% A/100% 1 A/100% 1 A/100% 125 A/60% 155 A/60% 165 A/60% FĒNIX FĒNIX are compact, portable low-voltage MMA and TIG welding machines. Design is based on inverter-microcontroller technology using a planar transformer. FĒNIX machines are designed with energy-saving inverter technology, high-level microprocessor by using planar transformer. Show excellent results either in normal operation or in use on generator and also on long extension cables. The ideal characteristic of arc ensures its excellent stability even if fluctuating voltage in public electrical network occurs or while using long extension cable (up to 200 m of length). Machine controls are integrated into the button keypad, which increases the accuracy and reliability of the machine control. Further advantages of FĒNIX machine are high performance and efficiency, easy to use and the possibility of remote control connection. OPERTIES AND May be used with power generator with min. output of 3.5 kva (with A.V.R. feature) Optional use of up to 200 m (2.5 mm 2 cross-section) extension cable Enables welding when network voltage drops by as much as % (from 1 V) using electrode Ø 1.6; 2.0; 2.5 mm Connection of a remote control to regulate welding current Thermal protection with light indicator Under-voltage / over-voltage indicators 5 Method MMA o Function HOT START feature enables easier ignition of stick electrodes o ANTI STICK function for easier detachment of a sticking electrode o Function ARC FORCE feature ensures arc stability. o V.R.D. feature = MMA safety system; 15 V at output terminals in resting state o Function SOFT START MMA (Prevents outage of circuit breakers) Method TIG o Manual arc ignition using LIFT ARC o Function PULSE o DOWN SLOPE (deceleration time on end current) o END CURRENT FĒNIX 200 PFC FĒNIX 200 PFC is a compact, portable, under-voltage welding machine for MMA and TIG welding, which is equipped with PFC (Power Factor Correction). FĒNIX is equiped by high-tech using energy-saving inverter microprocessor technology PFC with the using of a planar transformer, which modulates the input stream so that it has an almost ideal sinusoidal waveform, which provides up to 92% efficiency of the machine. PFC technology ensures stable welding process with fluctuating voltage of electrical network, even when using long extension cables or using electric generators, without any apparent difference in the arc. The machine is able to operate from 90 V Welding method MMA/TIG MMA/TIG MMA/TIG Input power 50/60 Hz [ V ] (-%; +15%) (-%; +15%) (-60%; +15%) Protection slow [ A ] Welding current range [ A ] Duty cycle 100 % ( C) [ A ] Duty cycle 60 % ( C) [ A ] Duty cycle ( C) [ A ] 150 (25%) 190 (15%) 200 (%) Mains current/input 60 % [ A/kVA ] 16/3.6 19,5/4.5 20/4.6 Open circuit voltage [ V ] Ingress Protection IP 23 S IP 23 S IP 23 S Cable panel socket 1025 Recomended type of torch KTB 17V KTB 17V KTB 17V Dimensions [ mm ] Weight [ kg ] in electrical network. FĒNIX 200 PFC is able to work of the same protection from the network and to get against conventional welding machines up to % more power (eg where the machine ejects the fuse at 150 A, FĒNIX 200 PFC welded without problems on current of 200 A). The machine has a function to limit the output current by which one can work with the machine in low protection in the network. FĒNIX PFC is predestined for use on generator, long extension cable and using the weak breakers. FĒNIX 200 PFC provides excellent arc stability, simple and easy to understand controls, remote control options, performance and equipment. Machine controls are integrated into the button keypad, which increases the accuracy and reliability of the machine control. Welding machine FĒNIX 200 PFC is designed for the most demanding users. OPERTIES AND May be used with power generator with min. output of 3.5 kva (with A.V.R. feature) Optional use of up to 200 m (2.5 mm 2 cross-section) extension cable It is possible to weld while 60% (from 90 V) voltage decline (even with continuos decline) in network with electrode Ø 1.6; 2.0; 2.5; 3.2; 4.0 mm Connection of a remote control to regulate welding current Thermal protection with light indicator Method MMA o Function HOT START enables easier ignition of stick electrodes o ANTI STICK function for easier detachment of a sticking electrode o Function ARC FORCE ensures arc stability o V.R.D. feature = MMA safety system; the maximum unloaded open circuit voltage across the output terminals is reduced to 15 V o Function of limiting the output/input current to prevent loss of circuit breakers (option of simulation of any protection from 5 to 30 A) o Function SOFT START MMA (Prevents outage of circuit breakers) Method TIG o Manual arc ignition using LIFT ARC o Function PULSE o DOWN SLOPE (deceleration time on end current) o END CURRENT o Function to limit the output current High performance, excellent welding properties a ability to cope with %, actually 60 % (FĒNIX 200 PFC) under voltage machines are ideal for use in assembly, in maintenance operations, repairs, heavy industry, etc. 6

5 A A A A A A A A A 95 A/100% 110 A/100% 125 A/100% 125 A/100% 125 A/100% 95 A/100% 125 A/100% 95 A/100% 110 A/100% 120 A/60% 150 A/60% 1 A/60% 1 A/60% 1 A/60% 1 A/60% 120 A/60% 120 A/60% 150 A/60% SINGLE-PHASE INVERTERS 500 / / Input power 50/60 Hz [ V ] Protection slow [ A ] Welding current range [ A ] Duty cycle 100 % [ A ] Duty cycle 60 % [ A ] Duty cycle at max. I [ % ] Mains current/input 60 % [ A/kVA ] 16/3.6 20/4.7 19/4.3 19/4.3 19/4.3 19/4.3 16/3.6 16/3.6 20/4.7 Open circuit voltage [ V ] Ingress Protection IP 23 S IP 23 S IP 23 S IP 23 S IP 23 S IP 23 S IP 23 S IP 23 S IP 23 S Cable panel socket 1025 / / Recommended type of torch KTB 17V KTB 17V KTB 17V KTB 17V KTB 17V KTB 17V KTB 17 KTB 17 KTB 17 Dimensions [ mm ] Weight [ kg ] FEATURES (Description on page 3) HOT START adjustable adjustable adjustable ARC FORCE ANTI STICK V.R.D. LIFT ARC TIG PULS FREQUENCY OF THE PULSATION DOWN SLOPE END CURRENT AAE CYCLE FOUR-STROKE Electromagnetic gas valve Strap belt for easy carrying MR = small gladhand 1025 VR = big gladhand 7 8

6 9 Welding inverter machines KITin 165 and 190 are designed for industrial and professional use. Machines KITin 165 and 190 are electronic welding current sources with rapid regulation, characterized by excellent welding properties, robust design, high performance, reliability and low weight. These machines are designed for operation with an emphasis on maximum utility value at an affordable price. All machines are equipped with a connector for connecting the remote control with regulation by potentiometer. KITin 150 and 170 are inverter machines designed for industrial and professional use. They are constructed with the use of high-frequency technology with fast regulation of welding current. Machines are noted with high loading (125 A at 100%), performance, low electrical power consumption and excellent welding properties. They are lightweight, small size and mostly reliable. These machines are intended for operation, where the emphasis is on maximum value and high performance at a competitive price. All machines are equipped with a connector for connecting the remote control with regulation by potentiometer. KITin 150 TIG LA and 170 TIG LA are professional inverter welding machines of the third generation designed with the use of IGBT technology with the fast microprocessor regulation. Machines are noted with high duty cycle (125 A at 100%), performance and comfort controls. The controls of machine are integrated in the new generation of keyboard that replaces the standard mechanical solutions. This increases the the reliability and precision of machine setup. KITin 1500 HF 1900 HF are inverter welding machines designed with the use of high frequency technology with the fast microprocessor regulation. Machines are fully equipped and designed for welding method TIG with touchless start HF (High Frequency). By using of method TIG welded stainless steel, copper and its alloys. The controls of machine are integrated in the new generation of keyboard that replaces the standard mechanical solutions. This increases the reliability and precision of machine setup. OPERTIES AND The low energy consumption and high performance Excellent welding properties in MMA Can weld with TIG Low weight and small dimensions Reliable construction Thermal protection with a signal light High load factors They are the right choice for the use in manufacturing, assembling, in metal production, by maintenance or at home. OPERTIES AND The low energy consumption and high performance Excellent welding properties in MMA Can weld with TIG Low weight and small dimensions Reliable construction Thermal protection with a signal light High load factors They are the right choice for the use in manufacturing, assembling, in metal production, by maintenance or at home. OPERTIES AND The low energy consumption and high performance Excellent welding properties in MMA Can weld with TIG Low weight and small dimensions Reliable construction Thermal protection with a signal light High load factors Clear display showing the setting value TIG end current TIG LIFT ARC They are the right choice for the use in manufacturing, assembling, in metal production, by maintenance or at home. OPERTIES AND Easy display showing setting value Simple and clear graphics with big buttons Adjustable pre / post gas. TIG UP / DOWN SLOPE TIG HF Connector for the remote control UP-DOWN in the handle of the torch for TIG; the remote control UP-DOWN for MMA KITin 1500 HF 1900 HF are the right choice for use in manufacturing, assembling, in metal production, by maintenance or at home. KITin 170 KITin 150 KITin 190 KITin 165 KITin 150 TIG LA KITin 170 TIG LA KITin 1500 HF KITin 1700 HF KITin 1900 HF MET SET % HOT START MMA It Iw PULSE TIG SLOPE END MMA TIG 10

7 5-200 A A A A A A A A A 200 A/100% 220 A/100% 220 A/100% 200 A/100% 220 A/100% 220 A/100% 200 A/100% 220 A/100% 220 A/100% 250 A/80% 300 A/% 250 A/80% 300 A/% 250 A/80% 300 A/% THREE-PHASE DIGITAL PORTABLE INVERTERS Welding method MMA/TIG-LA MMA/TIG-LA MMA/TIG-LA MMA/TIG-HF MMA/TIG-HF MMA/TIG-HF MIG/MAG MIG/MAG MIG/MAG Input power 50/60 Hz [ V ] + 10% - 10% + 10% - 10% + 10% - 10% + 10% - 10% + 10% - 10% + 10% - 10% + 10% - 10% + 10% - 10% + 10% - 10% Protection slow [ A ] Duty cycle 100 % ( C) [ A ] Duty cycle ( C) [ A ] 250 (80%) 300 (%) 250 (80%) 300 (%) 250 (80%) 300 (%) Output current range [ A ] Output voltage range [ V ] Maximum current [ A ] Peak welding current [ A ] > 500 > 500 > 500 Output voltage [ V ] Ingress Protection IP 23 S IP 23 S IP 23 S IP 23 S IP 23 S IP 23 S IP 23 S IP 23 S IP 23 S Diameter of electrodes [ mm ] Material of wire Steel Aluminium Stainless steel Wire feeder speed [ m/min ] Cable panel socket Dimensions [ mm ] Weight [ kg ] FEATURES (Description on page 3) SOFT START HOT START DOWN SLOPE UP SLOPE PULS PULS BALANCE CYCLE TWO-STROKE / FOUR-STROKE / / / / / / LIFT ARC ANTI STICK ARC FORCE V.R.D. DPC SOFT POWER ON JOB MODE Touch free ignition Remote control connector Gas valve Pocket for accessories 11 12

8 THREE-PHASE PORTABLE DIGITAL INVERTERS FOR WELDING BY MMA, TIG AND MIG/MAG METHOD Portable welding machines KITin MMA / HF / MIG are designed as small, light and powerful digital threephase inverters. SINGLE-PHASE PORTABLE MIG/MAG INVERTERS A/MIX A/MIX 100 A/100% 120 A/100% 120 A/60% 1 A/60% New generation digital controls ensure not only optimal settings of the welding characteristics, but their dynamic adaptation during the welding process as well. In this way there is achieved a substantially higher quality of weld joint and simplification of welding process. A significant benefit is achieved in new functions, which help to keep the welding arc in an optimal working characteristics. Due to this arc control technology excellent results may be achieved even by less experienced welders. Digital and progressive hardware design enabled reduction in weight, dimensions and consequently also in price of the new KITin inverters. The construction of the performance part itself is excessive to ensure reliability, high performance and high duty cycle. KITin MIG are supplied with wire feeder, which has drifted both main and pressure rolls for smooth usage with steel, stainless steel and aluminium wire. Rolls have diameter 30 mm. CHARACTERISTIC excellent welding properties high performance while maintaining compact dimension of the machine high power surplus simple and intuitive machine control and parameters setting digital II. generation controls for welding quality enhancement and simplification; ensures continuous readjustment of welding characteristics to actual conditions during the welding process the option for updating of control software digital volt-ampere meter fan on demand the fan runs only when necessary saving the energy consumption remote control connector massive and compact design practical deposit box for welding cables and electrodes at the side cover (except KITin MIG) 13 MMA METHOD ACCESSORIES (MACHINES KITin MMA a HF) ARC FORCE function for arc stabilization with the option of setting the intensity HOT START function for easier arc ignition ANTI STICK function for easier detachment of a sticking electrode V.R.D. and START CONTROL protection for assuring work safety DPC and SOFT POWER ON function for problem-free welding on a public electricity network It is possible to use rutile, basic and aluminum electrodes TIG METHOD ACCESSORIES (MACHINES KITin HF) setting of pre-gas/post-gas, current up-slope, down-slope, 2/4 cycle, etc. PULS welding PULS BALANCE for pulse welding touch-free ignition CYCLE function 20 memory positions for own programs MIG METHOD ACCESSORIES (MACHINES KITin MIG) continuous tension and wire movement speed regulation function automatic setting of welding parameters SOFT START and HOT START functions settings (for aluminum welding) continuous setting of wire burn-back continuous setting of arc dynamics the option of saving up to 20 own welding programs the option to use 5 kg and 15 kg wire spool high performance and sturdy wire feeder 4 4 High performance, excellent welding properties and solid construction predestine these machines for use in manufacturing and assembly firms, maintenance facilities, repair shops and heavy industry as well. KITin MMA and HF practical pocket for welding cables, electrodes and other accessories. Transport carts and other accessories for these machines can be found on the page Input power 50/60 Hz [ V ] V ± 15 % V ± 15 % V ± 15 % Protection slow [ A ] Welding current range [ A ] (CO 2 ), (Ar+CO 2 ) (CO 2 ), (Ar+CO 2 ) (CO 2 ), (Ar+CO 2 ) Duty cycle 35 % [ A ] Duty cycle 60 % [ A ] Duty cycle 100 % [ A ] Mains current/input 60 % [ A/kVA ] 12/4.6 12/4.6 22/5 Output voltage range [ V ] Ingress Protection IP 23 S IP 23 S IP 23 S Connect of welding cables fixed EURO EURO Wire feed speed [ m/min ] Dimensions [ mm ] Weight [ kg ] KITin 20 MIG, KITin 20 MIG EURO and KITin 2080 MIG EURO are portable, single-phase, welding machines for welding by MIG/MAG method. They are suitable for professional and amateur using. KITin 20 MIG with fixed torch and ground cable. KITin 20 MIG EURO a 2080 MIG EURO with euroconnector (torch is not included in this type). Welding machine was constructed with using the latest technology, it is small, lightweight and with the high efficiency. There is plastic handle to carry it. It is suitable to operate from generator (mobile power supply), for example for building. Machine allows easy settings of welding parameters. OPERTIES AND low power consumption of energy and high performance excellent welding quality easy setting of welding parameters (welding voltage and wire feed speed are set at the same time by one control element according to strength of the welded material, the second control element is for soft voltage adjustment which determines the arc length low weight and small size reliable construction thermal protection high duty cycles place for a coil with wire Ø up to 200 mm possible to use wire Ø mm possible to use tube wire torch MB 15 AG is price included (only for type KITin 20 MIG) Machines are the right choice to be used in production, industrial construction, metalworking, maintenance or workshops. Transport cart K

9 -190 A A A A A A A A A 135 A/100% 170 A/100% 190 A/100% 235 A/100% 2 A/100% 2 A/100% 310 A/100% 2 A/100% 290 A/100% 150 A/60% 190 A/60% 210 A/60% 270 A/60% 280 A/60% 280 A/60% 430 A/60% 280 A/60% 390 A/60% wproc wproc wsproc wsproc MIG/MAG WELDING MACHINES ( ST ) ( ) Input power 50/60 Hz [V] Protection slow Welding current range Output voltage range [V] Duty cycle 100 % 135 (at C) 170 (at C) 190 (at C) 235 (at C) 2 (at C) 2 (at C) 310 (at C) 2 (at C) 290 (at C) Duty cycle 60 % Duty cycle 190 (30%) 215 (%) 250 (45%) 280 (%) 350 (35%) 350 (35%) 450 (35%) 350 (35%) 450 (35%) [ A/kVA ] 7.3/ / /7 14.8/ / / / / /21.6 Winding Cu Cu/Al Cu/Al Cu/Al Cu/Al Cu/Al Cu/Al Cu/Al Cu/Al Number of adjustment points only only only Mains current/input 60 % Digital volt-ampere meter Wire feed [ m/min ] IP 21 S IP 21 S IP 21 S IP 21 S IP 21 S IP 21 S IP 21 S IP 21 S IP 21 S [ mm ] [ kg ] SPOT PULS FEED BACK UP-DOWN SOFT START GENERATOR TEST GAS Standard equip roll Wire feed speed Material of wire Steel, Stainless steel Aluminium Cored wire Ingress Protection Dimensions Weight FEATURES (Description on page 3) 2-STROKE / 4-STROKE BURN BACK EA USE E-GAS / POST-GAS 15 16

10 KIT 00 WS 5000 WS are professional welding machines equipped with a high-powered transformer, robust wire feeder with an efficient motor, EURO connector and electronic control. The main advantages of machines KIT are excellent welding qualities, -grade voltage control, high power, high duty cycle, high reliability and easy operating. 17 Welding torch, auto-darkening welding mask, pressure control valve, rolls and others on the page All machines are designed for heavy machinery production, construction, metal-production, ship-production or maintenance plants. The machines are designed for plants with the highest levels of performance, reliability and simple control. Welding torch, auto-darkening welding mask, reduction valve, rolls and other on the page The machines are designed for plants with the highest levels of performance, reliability and simple control. KIT 3000 KIT 4100 Machines are the right choice for industry and heavy industry, maintenance plants and metalworking. The main advantages of machines KIT are excellent welding qualities, -grade voltage control, high power, high duty cycle, high reliability and easy operating. Welding torch, auto-darkening welding mask, pressure control valve, rolls and others on the page WIRE FEEDER KIT 00 W 5000 W are professional welding machines equipped with a high-powered transformer, robust wire feeder with an efficient motor, EURO connector and electronic control. KIT 3500 / 4100 The machines are designed for plants with the highest levels of performance, reliability and simple control. The main advantages of machines KIT are excellent welding qualities, 10-grade, 20-grade or -grade voltage control, high power, high duty cycle, high reliability and easy operating. Machines are designed for medium and heavy-machinery production, maintenance plants and metal-production. KIT 3000 WIRE FEEDER KIT are professional welding machines equipped with a high-powered transformer, robust wire feeder with an efficient motor, EURO connector and electronic control. Welding torch, auto-darkening welding mask, pressure control valve, rolls and others on the page SOURCE / The main advantages of machines KIT are excellent welding properties, 10-speed voltage regulation, the possibility of high load machines with new construction, modern design, reliability and the simple control. The machines are designed for plants with the highest levels of performance, reliability and simple control. KIT 3000 They are the right choice for the use in manufacturing, assembling, in metal production, by maintenance or at home. KIT KIT are professional welding machines equipped with a high-powered transformer, robust wire feeder with an efficient motor, EURO connector and electronic control. 18

11 -190 A A A A A A A A 80 A/100% 120 A/100% 1 A/100% 170 A/100% 220 A/100% 260 A/100% 260 A/100% 310 A/100% 95 A/60% 150 A/60% 160 A/60% 200 A/60% 260 A/60% 300 A/60% 310 A/60% 430 A/60% COMPACT WELDING MIG/MAG MACHINES ( ST ) ( ) ( ) Input power 50/60 Hz [ V ] Protection slow [ A ] Welding current range [ A ] Output voltage range [ V ] Duty cycle 100 % [ A ] Duty cycle 60 % [ A ] Duty cycle [ A ] 190 (15%) 195 (25%) 195 (25%) 250 (30%) 280 (30%) 350 (30%) 350 (35%) 450 (45%) Mains current/input 60 % [ A/kVA ] 5/ / / / / / / /17.3 Winding Cu Cu Cu Cu/Al Cu Cu Cu Cu Number of adjustment points Digital volt-ampere meter only OC. and N. only OC. and N. only OC. and N. only Wire feeder 2-roll 2-roll 2-roll 2-roll 2-roll Standard equip roll Wire feeder speed [ m/min ] Material of wire Steel, Stainless steel Aluminium Cored wire Ingress Protection IP 21 IP 21 IP 21 IP 21 IP 21 IP 21 IP 21 IP / / / Dimensions [ mm ] Weight [ kg ] FEATURES (Description on page 3) 2-STROKE / 4-STROKE,,,,,,, BURN BACK,,,,,,, RESTORE OGRAM EA USE,,,,,,, JOB MODE E-GAS / POST-GAS,,,,,,, SPOT PULS,,,,,,, FEED BACK,,,,,,, UP-DOWN,,,,,,, SOFT START,,,,,,, GENERATOR,,,,,,, TEST GAS,,,,,,, 19 20

12 The main advantages of machine KIT are excellent welding skills, 20-grade, or -grade voltage control, high power, high duty cycle, high reliability and very easy operating of versions and. The W variant includes a liquid cooling circuit for a welding torch. 21 KIT 0 W W are professional welding machines equipped with a high-powered transformer with copper primary and secondary winding, robust all-metal wire feeder with an efficient motor, an EURO connector and electronics control. The main advantages are excellent welding skills, -grade voltage control, high power, high duty cycle, high reliability and very easy operating of versions and. Machines are designed for medium and heavy-machinery production, maintenance plants, metal-production and locksmiths. Welding torch, auto-darkening welding mask, reduction valve, rolls and other on the page Welding torch, auto-darkening welding mask, reduction valve, rolls and other on the page KIT 5 machines also have automatic adjustment of welding parameters and the possibility of programming. Standard equipment is 8 programs for common steels (2 types of gas and 4 Ø wire), the possibility of simple recording of your own programs 160 welding parameters. All machines are designed for medium and heavy machinery production, maintenance plants and metal-producing. KIT 305 Welding torch, auto-darkening welding mask, reduction valve, rolls and other on the page In the case of Synergic machine there is, in addition, automatic adjustment of welding parameters and a possibility of programming. Standard equipment 8 programmes for standard steels (2 types of gas and 4 Ø of wire). A possibility of simple recording of your own programmes 60 welding parameters. Synergic Synergic KIT are professional welding machines equipped with a high-powered transformer with copper primary and secondary winding, robust all-metal wire feeder with an efficient motor, an EURO connector and electronics control. The main advantages of machine KIT are excellent welding skills, 10-grade voltage control, high power, high duty cycle, high reliability and easy operating. All machines are designed for medium and heavy machinery production, maintenance plants and metal-producing. Processor KIT 309 are professional welding machines equipped with a high-powered transformer, robust wire feeder with an efficient motor, an EURO connector and electronics control. Welding torch, auto-darkening welding mask, reduction valve, rolls and other on the page In the case of Synergic machine there is, in addition, automatic adjustment of welding parameters and a possibility of programming. Standard equipment 6 programmes for standard steels (2 types of gas and 3 Ø All machines are the right choice for the use in the manufacture, assembly, in metal production, by maintenance or at home. of wire). A possibility of simple recording of your own programmes 60 welding parameters. KIT are professional welding machines. The main advantages of machine KIT are excellent welding capabilities, 10-grade voltage control, high power, high duty cycle, high reliability and very easy operating of versions and. 22

13 A A A A A A A 220 A/100% 260 A/100% 260 A/100% 260 A/100% 310 A/100% 310 A/100% 480 A/100% 260 A/60% 300 A/60% 310 A/60% 310 A/60% 430 A/60% 430 A/60% 600 A/60% ssyn ssyn wssyn WELDING MIG/MAG MACHINES WITH REMOVABLE WIRE FEEDER ( ST ) ( ) ( ) Input power 50/60 Hz [V] Protection slow Welding current range Output voltage range [V] Duty cycle 100 % Duty cycle 60 % (30%) 350 (30%) 350 (30%) 350 (30%) 450 (30%) 450 (30%) 700 (30%) [ A/kVA ] 12.3/ / / / / / /21.0 Duty cycle Mains current/input 60 % Winding Cu Cu Cu Cu Cu Cu Cu Number of adjustment points 20 Digital volt-ampere meter 2/4 roll by the type of wire-feeder 2/4 roll by the type of wire-feeder IP 21 IP 21 IP 21 IP 21 IP 21 IP 21 IP 21 [ mm ] [ kg ] STROKE / 4-STROKE,,,,,,, BURN BACK,,,,,,,,,,,,,, Wire feeder Standard equip roll Wire feeder speed [ m/min ] Material of wire Steel, Stainless steel Aluminium Cored wire Ingress Protection Dimensions Weight FEATURES (Description on page 3) RESTORE OGRAM EA USE JOB MODE E-GAS / POST-GAS,,,,,,, SPOT PULS,,,,,,, FEED BACK,,,,,,, UP-DOWN,,,,,,, SOFT START,,,,,,, GENERATOR,,,,,,, 23 24

14 WIRE FEEDER Connecting cables, welding cables, autodarkening welding mask and other on the page The main advantages of machine KIT are excellent welding skills, 20-grade or -grade voltage control, high power, high duty cycle, high reliability and very easy operating of versions and. Machines are designed for industry and heavy industry, maintenance plants, metal-production, for locksmiths, ship-production, by maintenance or at home. SOURCE KIT 305 S 5 S are professional welding machines equipped with a high-powered transformer with copper primary and secondary winding, robust all-metal wire feeder with an efficient motor, an EURO connector and electronics control. 25 All machines are designed for medium and heavy machinery production, construction, metal-production, ship-production or maintenance plants. WIRE FEEDER WIRE FEEDER SOURCE GUSAG SWING SING LOADED ARM OF THE TORCH The main advantages of machine KIT are excellent welding skills, -grade voltage control, high power, high duty cycle, high reliability and very easy operating of versions and. Connecting cables, welding cables, auto-darkening welding mask and other on the page WIRE FEEDER KIT 600 WS are professional welding machines equipped with a high-powered transformer with copper primary and secondary winding, robust all-metal wire feeder with an efficient motor, an EURO connector and electronics control. The main advantages of machine KIT are excellent welding skills, -grade voltage control, high power, high duty cycle, high reliability and very easy operating of versions and. Connecting cables, welding cables, autodarkening welding mask and other on the page All machines are designed for medium and heavy machinery production, construction, metal-production, ship-production or maintenance plants. KIT 0 WS 500 WS are professional welding machines equipped with a high-powered transformer with copper primary and secondary winding, robust all-metal wire feeder with an efficient motor, an EURO connector and electronics control. The W variant includes a liquid cooling circuit for a welding torch. Connecting cables, welding cables, autodarkening welding mask and other on the page The main advantages of machine KIT are excellent welding skills, -grade voltage control, high power, high duty cycle, high reliability and very easy operating of versions and. SOURCE All machines are designed for medium and heavy machinery production, construction, metal-production, ship-production or maintenance plants. SOURCE KIT 0 S 500 S are professional welding machines equipped with a high-powered transformer with copper primary and secondary winding, robust all-metal wire feeder with an efficient motor, an EURO connector and electronics control. 26

15 WIRE FEEDERS for machine KIT 00 a 5000 WS for machine KIT 00 a 5000 WS Coil holder for tube wire 32 kg PUSH-PULL PUSH-PULL KIT 2-2/4 variant E with plastic wire coil cover. It is small, reliable and light wire feeder with integrated control panel for griping of all function of machine. Full equiped variant. KIT 2-2/4 variant P with all-metal cover of the wire feeder and the wire coil. The wire feeder is small, reliable and light. However, the machine is of robust construction and therefore it is intended for heavy load operations. The wire feeder KIT 2-2/4 P is fitted with all adjusting functions full equipped variant. KIT 2-2/4 P/E variant W with the installation of the liquid-cooled torch. KIT 3-2/4W KIT 3-2 and KIT 3-4 (W) are the wire feeders with integrated high-performance water cooling of the welding torch. The machines are of robust and reliable design and are fully equipped. They are intended to refit of the older and newer machines. KIT 4-4 KIT 4-4 are wire feeder units with possible usage of the wire spool up to 32 kg. The wire feeder has independent power supply 24/110/230 V. Further, the machines may be fitted with high-power welding current source. The wire feeder KIT 4-4 modified by such manner may be used for the welding current sources with permanent voltage on the output terminals. The KIT 4-4 machines are normally delivered in full equipment. KIT 5-2 KIT 5-2 is designed for PUSH PULL systems. Used in operation where it is necessary to extend the welding torch up to several meters. KIT 2-2/4 P (W) with practical box for spare parts THE OF THE WIRE FEEDERS Easy and reliable control of welding parameters Adjustable functions pre-gas / post-gas, wire let-out and burn-back The control of feeder with the feedback Functions of the wire insertion and gas test, 4-stroke / 2-stroke, spot welding and pulsing THE OF MACHINES Easy and reliable control of welding parameters Adjustable functions pre-gas / post-gas, wire let-out and burn-back Analogue feedback control of the wire feeder speeds Digital volt-ampere meter with memory Functions of the wire insertion and gas test, 4-stroke / 2-stroke, spot welding and pulsing THE OF WIRE FEEDERS AND MACHINES Equal regulation of wire feeder from 1 to 20 m/min with fine control after 0.1 m/min. Digital indicator of the wire feed speed The connector of the remote control UP/ DOWN Digital voltampermeter with memory functions HOLD Function EA USE Function RESTORE OGRAM Function SOFT START Functions of the wire insertion and gas test, 4-stroke / 2-stroke, spot welding and pulsing THE OF WIRE FEEDERS AND MACHINES The same equipment as Function automatic adjustment of welding parameters Standard equipment up to 8 programmes for standard steels A possibility of programme correction of machine A possibility of simple recording of your own programmes CONNECTING CABLES SOURCE WIRE FEEDER Cross-section of the power cable 95 mm 2 CONNECT. CABLES Cable 2 m Cable 5 m Cable 10 m on request Cable 15 m on request Cable 20 m on request Cable 25 m on request Cable 30 m on request on request on request Cable 2 m liquid Cable 5 m liquid Cable 10 m liquid Cable 15 m liquid Cable 20 m liquid on request on request Cable 25 m liquid Cable 30 m liquid on request on request KIT 2-2 P /W KIT 2-2 E /W KIT 2-4 P /W KIT 2-4 E /W KIT 2-4 E W KIT 3-2 W KIT 3-4 W KIT 4-4 KIT 5-2 KIT 5-4 W / / on request / / on request / / on request / / / / Input power 50/60 Hz [ V ] /110/ Protection slow [ A ] /1.5/ Welding current range [ A ] Wire feeder 2-roll 2-roll 2-roll 2-roll Wire feeder speed [ m/min. ] Material of wire Steel, Stainless steel Aluminium Cored wire Ingress Protection IP 21 IP 21 IP 21 IP 21 IP 21 IP 21 IP 21 IP 21 IP 21 IP 21 Dimensions [ mm ] Weight [ kg ] on request for machine KIT 00 a 5000 WS 28

16 ACCESSORIES AND SPARE PARTS ROLLS FOR WIRE FEEDERS COOLING UNIT K 315W, K 5150W Lightweight and compact liquid cooling of the welding torch. They are equipped with a main switch and pressure switch for indication of coolant flow. COIL HOLDER ROLL Ø 22/ mm for wire feeder CWF 300 Type of roll 0 Wire Roll Ø 22/ Roll Ø 22/ Roll Ø 22/ Roll Ø 22/ Roll Ø 22/ Roll Ø 22/ Al Roll Ø 22/ Al Roll Ø 22/ Al Roll Ø 22/ Al Steel, Stainless Aluminium (Al) Tube wire CWF Typical use of these rolls: KIT 205, 225, 245, 309* 22,0, Roll Ø 22/ Tube wire Roll Ø 22/ Tube wire Roll Ø 22/ Tube wire K 315W K 5150W Input power 50/60 Hz 230 V 230 V Protection slow 6.3 A 6.3 A The cooling capacity 850 W 850 W Maximum pressure 0.4 MPa 0.4 MPa Ingress Protection IP 21 IP 21 Dimensions mm mm Weight 18 kg 18,6 kg SOURCE OF GAS HEATING COIL HOLDER COIL REDUCTION 6-arm arm ROLL Ø 32/ mm for wire feeder CWF 510, CWF Roll Ø 22/ Tube wire Roll Ø 22/ Tube wire Roll Ø 22/ Tube wire Type of roll 0 Wire Roll Ø 32/ Roll Ø 32/ Roll Ø 32/ Roll Ø 32/ Roll Ø 32/ Roll Ø 32/ Roll Ø 32/ Al Roll Ø 32/ Al Roll Ø 32/ Al Roll Ø 32/ Al Roll Ø 32/ Tube wire Steel, Stainless Aluminium (Al) Tube wire CWF Typical use of these rolls: KIT 305, 3500, 5, 4100, 0, 00, 500, 5000, 600* 32,0,0 SOURCE OF GAS HEATING SOURCEOF GAS HEATING AND SWITCHBOARD COIL HOLDER FOR TUBE WIRE WR4 32 kg Roll Ø 32/ Tube wire Roll Ø 32/ Tube wire Roll Ø 32/ Tube wire Roll Ø 32/ Tube wire Roll Ø 32/ Tube wire Roll Ø 32/ Tube wire CWF Typical use of these rolls: KIT 305, 5, 0, 500, 600* TRANSPORT CARTS STRETCHER OF WIRE WS3 3-Roll WS5 5-Roll ROLL Ø 22/30 mm for wire feeder CWF 410 Type of roll 0 Wire Roll Ø 22/ Roll Ø 22/ Roll Ø 22/ Roll Ø 22/ Roll Ø 22/30 Al Roll Ø 22/30 Al Roll Ø 22/30 Al Roll Ø 22/30 Tube wire Roll Ø 22/30 Tube wire Roll Ø 22/30 Tube wire Roll Ø 22/30 Tube wire Steel, Stainless Aluminium (Al) Tube wire * Before you order make sure that both dimensions of the roll are in compliance with your original roll. CWF CWF 410, Typical use of these rolls: KIT 205, 225, 245, 2200, 20, 3000* 22,0 Typical use of these rolls: KITin MIG* 30,0 BASIC SPARE PARTS OF INDIVIDUAL SHIFTS WIRE FEEDER PLATE A SCREW OF THE CLAMPING ROLLS A COVER OF THE COGGED WHEEL THRUST OF PULLEYS + THE SCALE A LEAD-IN CABLE PLASTIC TRANSPORT CART K7100 (for machine KITin MMA/HF/MIG) TRANSPORT CART K7101 (for machine KITin MMA/HF/MIG) MOTOR small big WIRE FEEDER CWF CWF CWF CWF

17 WELDING TORCHES TIG TORCH WITH BUTTON KTB 9 AIR COOLED TORCH WITH FLEXIBLE NECK FX TORCH WITH THE REMOTE CONTROL UP-DOWN KTB 17 AIR COOLED TORCH AIR COOLED KTB 26 AIR COOLED KTB 20 LIQUID COOLED KTB 18 LIQUID COOLED KTB 24W LIQUID COOLED TORCH LIQUID COOLED SPARE PARTS 31 WELDING TORCHES MIG/MAG TORCH WITH THE BUTTON AND POTENTIOMETER TORCH WITH VALVE KTB 15 AIR COOLED KTB 24 AIR COOLED KTB 25 AIR COOLED Type Length Cable socket Type Length for DC 60% MIX KTB KTB 15 3m 130 A KTB KTB A KTB 9 FX KTB 15 5m 130 A KTB 9 FX KTB 24 3m 200 A KTB KTB A KTB KTB 24 5m 200 A KTB 17 FX KTB 17 FX KTB 25 3m 180 A KTB 17 Up-Down KTB A KTB 17 Up-Down KTB 25 5m 180 A KTB 17 Potentiomet KTB 17 Potentiomet KTB 36 3m 250 A KTB 17 FX Up-Down KTB A KTB 17 FX Up-Down KTB 36 5m 250 A KTB 17 Valve KTB 17 Valve Type Length for DC 100% MIX KTB A KTB 1 5m 350 A KTB 501 3m 410 A KTB A KTB 501 5m 410 A TORCH AIR COOLED KTB KTB KTB 26 Potentiomet KTB 26 Potentiomet KTB 26 Up-Down KTB 26 Up-Down KTB 26 FX KTB 2W 3m 270 A KTB 26 FX KTB 2W 270 A KTB 26 FX Potentio KTB 2W 5m 270 A KTB 26 FX Potentio KTB 26 Valve Type Length Cable socket KTB KTB KTB 18 Potenciometr KTB 18 Potenciometr KTB 18 FX KTB 18 FX KTB KTB KTB 20 FX KTB 24W KTB 24W More information in the Catalogue of accessories. TORCH LIQUID COOLED KTB 36 AIR COOLED KTB 2W LIQUID COOLED KTB 1 LIQUID COOLED KTB 501 LIQUID COOLED SPARE PARTS ANTI-SPATTER ODUCTS The products are intended for protection of current tips, torch nozzles and also welded material. It prevents deposition and melting of metal particles produced during spatter of arc welding. ANTI-SPATTER ODUCTS Paste KTB 3 (3 ml) Spray KTB 0 (0 ml) / Liquid KTB 1000 / 1000 S (1 l) with diffuser / Liquid KTB 1000 / 1000 S (5 l) / Liquid KTB 1000 / 1000 S (10 l) / Liquid KTB 1000 / 1000 S (20 l) / Liquid KTB 1000 / 1000 S (200 l) / Liquid KTB 1000 / 1000 S (900 l) More information in the Catalogue of accessories. 32

18 ACCESSORIES WELDING CABLES WELDING MASK WELDING CABLES m, 16 mm2, m, 16 mm2, m, 25 mm2, m, 25 mm2, 1025 Name WELDING MASK 800S WELDING MASK 725S ADF shade range DIN 9-13 DIN 9-13 Speed of darkening 1/25000 s 1/16000 s Supply Solar panels + battery 2 CR2450 Solar panels + battery 2 AAA WELDING CABLES Weight 1020 g 4 g m, 25 mm2, m, 25 mm2, m, 35 mm2, m, 35 mm2, for KITin with small gladhand for KITin with big gladhand Welding mask with filtartion 800S FreFlow Nr Welding mask 800S Nr Welding mask BLACK Nr Welding mask FĒNIX Nr Welding mask SKULL Nr GUSAG Gusag 2 m Swing spring loaded arm of the torch TRANSFER GAS PIPE ARGON EXTENTION CABLES FOR INVERTERS CROSS-SECTION OF THE CONDUCTOR 2,5 mm² LONG 25 m Designed for overflow of Argon from a large bottle. without a Manom with a Manom Nr REDUCTION VALVE REDUCTION VALVE Oxygen Acetylene Propane butane, without Mano. WELDING ELECTRODES Propane butane, 1 Manometer Rutile Ø 3.2 x 350 mm, 4.5 kg Air Rutile Ø 2.5 x 350 mm, 4.0 kg CO2 CO2, with Flowermeter, 1 Mano Basic Ø 2.5 x 350 mm, 1.0 kg Argon, with Flowermeter, 1 Mano Basic Ø 2.5 x 350 mm, 4.0 kg CO2 CO2, 2 Manometers Basic Ø 3.2 x 350 mm, 4.0 kg Argon, 2 Manometers Basic Ø 2.0 x 300 mm, 1.0 kg CO2 CO2, MICRO MEI Argon, MICRO MEI ELECTRODES CASE FOR INVERTERS AND ACCESSORIES More information in the Catalogue of accessories. REMOTE CONTROL WITH CONNECTOR GAS BOTTLES MIG Pliers KÜHTREIBER REMOTE CONTROL for KITin, plastic, 10 m GAS BOTTLES for KITin, metal, 10 m 7108 Gas bottle 2 l, 200 Bar for KITin HF, plastic, UP-DOWN, 10 m Gas bottle 8 l, 150 Bar Ar for KITin HF, metal, UP-DOWN, 10 m Gas bottle 6 kg, 150 Bar CO2 for KITin for KITin HF UP-DOWN Durable waterproof case for FĒNIX inverters. KUFR FÉNIX for KITin 190, 1500 HF, 1700 HF, 1900 HF KUFRHF Gas bottle 2l Gas bottle CO2, 6 kg Gas bottle Argon, 8 l METAL PLASTIC for KITin 150, 170, 165 KUFR