ASM Shank Type (Short / Long)

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2 SM Shank Type (Short / Long) Q max High Efficient Jet ir Hole Roughing Semi-Finishing Finishing HRC 50 No. of Teeth 1 ~ 5 d1 D lb L Undercut type d1 D L lb Tolerance D: Maximum torque on screw: -0.1 / Nm Short Long Shank Type ID Code Item Code Flutes D L lb d 1 Shape Inserts FH116 SM-0708S10R FH117 SM-0710S10R FH118 SM-0712S12R FH119 SM-0714S12R-3 14 Undercut type FH120 SM-0716S16R JDMT0702..R 4 16 FH121 SM-0717S16R Undercut type EDMT070220R (-T) FH122 SM-0720S20R FH123 SM-0721S20R Undercut type FH124 SML-0716S16R FH125 SML-0720S20R SM Modular Q max High Efficient Jet ir Hole Roughing Semi-Finishing Finishing HRC 50 No. of Teeth 1 ~ 8 M E C d 2 d 1 D B H D with irhole Tolerance D: Maximum torque on screw: -0.1 / Nm Without irhole With irhole Modular Type ID Code Item Code Flutes D H d 1 M d 2 B C E Inserts FH126 SMM-0708R FH127 SMM-0710R M FH128 SMM-0712R JDMT0702..R FH129 SMM-0716R M EDMT070220R (-T) FH130 SMM-0720R M FH135 SMM-0725R M FH136 SMM-0732R M Cutting Conditions Schnittwerte Condizioni di taglio Condiciones de Corte Conditions de coupe Valores de corte: EDMT: D 8 (Z1) D 32 (Z8): Page 5 JDMT: D 8 (Z1) D 32 (Z8): Page 6 7 2

3 B Indexable Milling Tools INSERTS SM/HU Mini EDMT070220R - T Standard Type EDMT070220R Low-force breaker type R R Insert with 2.0 mm corner R for low-depth, high-feed-rate cutting (a p max = 0.3 mm) JDMT R JDMT R DLC Coated R R B B B T T Insert with 2.0 mm corner R for low-depth, high-feed-rate cutting (a p max = 0.3 mm) Soft Target Hardness of Workpiece Hard Tolerance Grade Size Shape ID Code Item Code Class JM4060 JP4020 JX1020 B R T WF663 EDMT070220R Low-force type WF664 EDMT070220R-T WF709 EDMT070220R-T M WF710 EDMT070220R-T WF711 EDMT070220R WF712 EDMT070220R Low-force type JM4060 JM Coating JP4020 JP Coating JX1020 PVD Coating / Dry Cutting T T Insert with 5 mm fl ute length for shoulder cutting (a p max = 5.0 mm) Insert with 5 mm fl ute length for shoulder cutting (a p max = 5.0 mm) Soft Target Hardness of Workpiece Hard Tolerance Grade Size Corner-R ID Code Item Code Class SD5010 JM4060 PTH30E JP4020 JX1020 B R T WF665 JDMT070202R WF666 JDMT070202R WF671 JDMT070202R WF667 JDMT070204R WF668 JDMT070204R WF672 JDMT070204R WF669 JDMT070208R WF670 JDMT070208R M WF673 JDMT070208R WF689 JDMT070202R 0.2 WF690 JDMT070202R 0.2 WF691 JDMT070204R 0.4 WF692 JDMT070204R 0.4 WF693 JDMT070208R 0.8 WF694 JDMT070208R 0.8 SD5010 JM4060 PTH30E JP4020 JX1020 DLC Coating JM Coating TH Coating JP Coating PVD Coating / Dry Cutting Parts Clamp Screw Wrench ID-Code Item-Code ID-Code Item-Code ET ET T6 3

4 SM/HU Mini Insert grade target material Interrupt Mild steel ~ Hardened steel Machining situation JM4060 PTH30E JP4020 JX1020 Continuous Interrupt Work Hardness (HRC) Cast iron Interrupt Stainless luminium Machining situation JM4060 PTH30E JP4020 JX1020 Machining situation JM4060 JP4020 SD5010 Continuous Soft Hard Continuous Soft Hard SM/HU Mini Recommended Cutting Conditions for EDMT Inserts PLESE NOTE: The values in these tables are only recommended under the following conditions: 1. The use of a machining centre and toolholder with highest precision, concentricity and rigidity 2. ll components including machine and controller are of the latest technology REQUIRED Ramping with EDMT-type inserts Ramping ngle Hole D Ramping Helical Milling Insert Cutting edge D (mm) D 8 D 10 D 12 D 16 D 20 D 25 D 32 EDMT Ramping ngle Helical Milling / Hole Dia. (mm) 10 ~ ~ ~ ~ ~ ~ ~ The ramp angle should be set within the ranges listed above. Use at ramp angles of 0.5 is recommended. 2. For hole diameters outside the ranges listed above, a pilot hole should be drilled before milling. 1. Der Rampenfräswinkel sollte innerhalb der oben aufgelisteten Bereiche sein. Empfohlen wird ein Winkel von 0,5. 2. Für Bohrungen mit einem größeren Durchmesser als oben aufgeführt sollte vor dem Helikalfräsen eine Startbohrung durchgeführt werden. 4

5 EDMT Recommended Cutting Conditions Empfohlene Schnittwerte Following values are recommended in stable situation. Please adjust V c, f z & a p as necessary. Side milling standard Low cutting depth, high feed rate HSK40 HSK63 HSK50 Work piece material I II III IV V VI VII Mild steel <200HB Carbon-Steel lloy-steel <30HRC lloy-steel Tool-Steel 30~40HRC Hardened steel 40~50HRC Stainless steel (wet condition)* Cast-Iron GG EN-GJL Cast-Iron GGG EN-GJS EN-JS VIII Titanium IX Inconel Heat resistant alloy Recommend grade & Target hardness (HRC) Emulsion Mist ir Parameter D 8 (Z1) D 10 (Z2) D 12 (Z3) D 16 (Z4) D 20 (Z5) D 25 (Z6) D 32 (Z8) Side miling Side miling Side miling Side miling Side miling Side miling Side miling V c m/min JM4060 n min JX1020 f z mm/t V f mm/min Q cm 3 /min V c m/min JM4060 n min JX1020 f z mm/t V f mm/min Q cm 3 /min JP4020 n min JX1020 f z mm/t V f mm/min a p mm Q cm 3 /min V c m/min JP4020 n min JX1020 f z mm/t V f mm/min a p mm Q cm 3 /min JM4060 n min JP4020 f z mm/t V f mm/min Q cm 3 /min V c m/min JM4060 n min JX1020 f z mm/t V f mm/min Q cm 3 /min JP4020 n min JX1020 f z mm/t V f mm/min Q cm 3 /min V c m/min JP4020 n min f z mm/t Recommend: Sharp type (EDMT070220R) V f mm/min a p mm Q cm 3 /min V c m/min JP4020 n min f z mm/t Recommend: Sharp type (EDMT070220R) D8 (Z1) D 12 (Z3) D 16 (Z4) D 20 (Z5) D 25 (Z6) D 32 (Z8) D10 (Z2) D12 (Z3) D16 (Z4) D20 (Z5) D25 (Z6) D32 (Z8) V f mm/min Q cm 3 /min *Comments: We recommend to increase Vc 30% more in dry condition 5

6 JDMT Recommended Cutting Conditions Empfohlene Schnittwerte Following values are recommended in stable situation. Please adjust V c, f z & a p as necessary. HSK40 HSK63 HSK50 Work piece material I II III IV V VI VII Mild steel <200HB Carbon-Steel lloy-steel <30HRC lloy-steel Tool-Steel 30~40HRC Hardened steel 40~50HRC Stainless steel (wet condition)* Cast-Iron GG EN-GJL Cast-Iron GGG EN-GJS EN-JS Recommend grade & Target hardness (HRC) Emulsion Mist ir Parameter D8 (Z1) D 12 (Z3) D 16 (Z4) D 20 (Z5) D 25 (Z6) D 32 (Z8) D10 (Z2) D12 (Z3) D16 (Z4) D20 (Z5) D25 (Z6) D32 (Z8) D 8 (Z1) D 10 (Z2) D 12 (Z3) D 16 (Z4) D 20 (Z5) D 25 (Z6) D 32 (Z8) Side miling Side miling Side miling Side miling Side miling Side miling Side miling V c m/min PTH30E n min JM4060 f z mm/t V f mm/min Q cm 3 /min V c m/min PTH30E n min JM4060 f z mm/t V f mm/min Q cm 3 /min V c m/min JP4020 n min JX1020 f z mm/t V f mm/min Q cm 3 /min V c m/min JP4020 n min f z mm/t V f mm/min Q cm 3 /min JM4060 n min JP4020 f z mm/t V f mm/min Q cm 3 /min V c m/min JM4060 n min PTH30E f z mm/t V f mm/min Q cm 3 /min JP4020 n min JX1020 f z mm/t V f mm/min Q cm 3 /min *Comments: We recommend to increase Vc 30% more in dry condition 6

7 JDMT Recommended Cutting Conditions Empfohlene Schnittwerte Following values are recommended in stable situation. Please adjust V c, f z & a p as necessary. HSK40 HSK63 HSK50 Work piece material VIII Titanium IX X Inconel Heat resistant alloy luminium (Wet condition) Cast luminium (Wet condition) Pure Copper (Wet condition) Recommend grade & Target hardness (HRC) Emulsion Mist ir Parameter D8 (Z1) D 12 (Z3) D 16 (Z4) D 20 (Z5) D 25 (Z6) D 32 (Z8) D10 (Z2) D12 (Z3) D16 (Z4) D20 (Z5) D25 (Z6) D32 (Z8) D 8 (Z1) D 10 (Z2) D 12 (Z3) D 16 (Z4) D 20 (Z5) D 25 (Z6) D 32 (Z8) Side miling Side miling Side miling Side miling Side miling Side miling Side miling V c m/min JP4020 n min f z mm/t V f mm/min Q cm 3 /min V c m/min JP4020 n min f z mm/t V f mm/min Q cm 3 /min V c m/min SD5010 n min f z mm/t V f mm/min a e mm Q cm 3 /min V c m/min SD5010 n min f z mm/t V f mm/min a e mm Q cm 3 /min V c m/min SD5010 n min f z mm/t V f mm/min a e mm Q cm 3 /min *Comments: We recommend to increase Vc 30% more in dry condition SM/HU Mini Recommended Cutting Conditions for JDMT Inserts PLESE NOTE: The values in these tables are only recommended under the following conditions: 1. The use of a machining centre and toolholder with highest precision, concentricity and rigidity 2. ll components including machine and controller are of the latest technology REQUIRED Ramping with JDMT-type inserts Ramping ngle Hole D Ramping Helical Milling Insert Cutting edge D (mm) D 8 D 10 D 12 D 16 D 20 D 25 D 32 JDMT Ramping ngle Helical Milling / Hole Dia. (mm) 10 ~ ~ ~ ~ ~ ~ ~ The ramp angle should be set within the ranges listed above. Use at ramp angles of 1 is recommended. 2. For hole diameters outside the ranges listed above, a pilot hole should be drilled before milling. 1. Der Rampenfräswinkel sollte innerhalb der oben aufgelisteten Bereiche sein. Empfohlen wird ein Winkel von Für Bohrungen mit einem größeren Durchmesser als oben aufgeführt sollte vor dem Helikalfräsen eine Startbohrung durchgeführt werden. 7

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