FOUNDRY Workshop OFFICE & WORKSHOP

Transcription

1 FOUNDRY Workshop Quality Certifications OFFICE & WORKSHOP Jl. Veteran No. 241 Gresik, East Java, Indonesia Phone (+6231) (hunting) Fax. (+6231) Homepage :

2 COMPANY PROFILE Name of Company : PT. BARATA INDONESIA (Persero) Stated Owned Company Address : Jl. Veteran No, 241 Gresik Established : May 19, 1971 Line of Business : 1. Foundry 2. Manufacturing of Industrial Equipments 3. Engineering Procurement Construction Number of Employee Workshops : person : Gresik, Tegal, Cilegon & Medan.

3 JL. VETERAN LAY OUT PT. BARATA INDONESIA (Persero) Jl. Veteran 241 GRESIK PT. IGLAS N Entry to Gresik To Gresik Port Scale 1 : 1000 MAIN OFFICE Property of PT KAI OFFICE AND WORK SHOP AREA Total Area : 22 Ha (Office and Work Shop) Office : a. Main Office : 588 m2 (3 floors) b. Administration : 300 m2 (2 floors) c. Shop Office : 360 m2 (2 buildings) d. Finance Office : 500 m2 Highway Gate Romokalisari Work shop : a. Foundry : m2 (Work Shop 1) b. Heavy Equipments : m2 (Work Shop 2 + 3) c. Agro + Cupola : m2 (Work Shop 4) d. Open Area : m2

4 AAR M-1003 QUALITY CERTIFICATION ISO 9001:2008 ISO 14001:2005 OHSAS 18001:2007 NK Certificate BKI Certificate LR Certificate ASME S Stamp ASME U Stamp

5 BUSINESS LINE OF FOUNDRY METAL COMPOSITION CUSTOMER RAILWAY INDUSTRY PART COMPONENT LIST - BOGIE - LOCOMOTIVE BOGIE - AUTOMATIC COUPLER - AXLE BOX, FOUNDRY PLAIN CARBON STEEL MANGANESE STEEL LOW ALLOY STEEL HIGH ALLOY STEEL GREY CAST IRON SHIPPING INDUSTRY MINING INDUSTRY - RUDDER HORN - RUDDER FRAME - STERN TUBE - SHAFT BRACKETS - CHUTE CHARGING NOZZLE - STRIKING BLADE - BUCKET TEETH - JAW CRUSHER DUCTILE CAST IRON HIGH CHROMIUM CAST IRON CEMENT INDUSTRY - LINER - HAMMER MILL - GRATE PLATE - WOBBLERS - NOSE RING CHEMICAL INDUSTRY - DISTRIBUTOR PIPE - SPOUT ARM - BEARING PEDESTAL - SPOOL

6 WORKSHOP FACILITIES Furnace 1 UNIT ARC TON 1 UNIT ARC TON 1 UNIT INDUCTION T 3 UNIT INDUCTION 2 T Molding UG5 MOLDING AUTOMATIC MACHINE MOLDING

7 WORKSHOP FACILITIES (cont.) 2 unit Heat Treatment 4x2x2m@6 ton 2 unit Heat Treatment 7x3.5x2.5m@20ton Hanger Shotblast RAFAMET MACHINE CNC LATHE MACHINE HORIZONTAL BORING MACHINE

8 TESTING FACILITIES Chemical Composition Testing Machine Rockwell Hardness Testing Machine Universal Mechanical Testing Machine Permeability Testing Machine Digital Hardness Tester Metallographic Machine

9 MOLDING FACILITIES GRESIK FOUNDRY PLANT MELTING FACILITIES 2 Ton 2 Ton 2 Ton 10 Ton 5 Ton 10 Ton IF IF IF IF AF AF Series Product (Bogie) T/Y SIDE FRAME BOLSTER TOTAL CAPACITY: Ton/ Year UG T/Y RAILWAY INDUSTRY UG T/Y CEMENT INDUSTRY ANEAL. F HAND MOLDING T/Y BOGIE, A. COUPLER, SHIP COMPONENT ANEAL. F HARD. F

10 MARKETING FOUNDRY DEPARTMENT PRODUCTS Railways Component

11 RAILWAYS COMPONENT PRODUCTS BOGIE DIESEL LOCOMOTIVE PRODUCT NAME MATERIAL WEIGHT APPLICATION : Truck Bolster & Frame : AAR M210 : kg / Truck : Locomotive Bogie Frame Truck Bolster Truck Frame

12 RAILWAYS COMPONENT PRODUCTS (2) PPCW CLASS-C BOGIE

13 RAILWAYS COMPONENT PRODUCTS (3) KKBW CLASS-C BOGIE

14 RAILWAYS COMPONENT PRODUCTS (4) S2E CLASS-D BOGIE PRODUCT NAME : S2E BOGIE MATERIAL : AAR B Plus CUSTOMER : SCT for American Railways

15 RAILWAYS COMPONENT PRODUCTS(5) S2HD CLASS-D BOGIE PRODUCT NAME : S2HD BOGIE MATERIAL : AAR M201 grade B+ CUSTOMER : SCT for Indonesia Railways Bogie S2HD INA Bolster S2HD INA Side Frame S2HD INA

16 RAILWAYS COMPONENT PRODUCTS (6) BOGIE COMPONENTS Bolster Side Frame Center plate Upper Center Plate Bottom Center Plate Narrow Adapter

17 RAILWAYS COMPONENT PRODUCTS(7) AUTOMATIC COUPLER CUSTOMER : PT. KAI, PT. INKA

18 RAILWAYS COMPONENT COUPLER PRODUCTS (8) Coupler Yoke Coupler Body Knuckle Rotary Coupler Bar Coupler Draft Gear Assy

19 RAILWAYS COMPONENT PRODUCTS (9) AXLE BOX HOUSING PRODUCT NAME MATERIAL APPROX WEIGHT APPLCATION CUSTOMER : Axle Box Housing : Carbon Steel SC 450 (JIS G-5101) : 106 kg : Railway Bogie Frame Component as a housing of an Axle : PT. KAI, PT. INKA

20 MARKETING FOUNDRY DEPARTMENT PRODUCTS Cement Industry

21 CEMENT INDUSTRY PRODUCTS (1) PRODUCT NAME : Liner MATERIAL : Hi-Cr Cast Iron WEIGHT (KG) : 20 APPLICATION : Cement Industry PRODUCT NAME : Wobbler MATERIAL : Hi-Manganese Steel WEIGHT (KG) : 465 APPLICATION : Cement Industry

22 CEMENT INDUSTRY PRODUCTS (2) PRODUCT NAME : Hammer Crusher MATERIAL APPLICATION : Hi-Manganese Steel : Cement Industry PRODUCT NAME : Hammer Mill MATERIAL APPLICATION : Hi-Manganese Steel : Cement Industry

23 CEMENT INDUSTRY PRODUCTS (3)

24 CEMENT INDUSTRY PRODUCTS (4)

25 CEMENT INDUSTRY PRODUCTS (5)

26 CEMENT INDUSTRY PRODUCTS (6)

27 CEMENT INDUSTRY PRODUCTS (7)

28 CEMENT INDUSTRY PRODUCTS (8)

29 MARKETING FOUNDRY DEPARTMENT PRODUCTS Chemical Industry

30 CHEMICAL INDUSTRY PRODUCTS Customer : PT. Petrokimia Customer : PT. Petrokimia

31 CHEMICAL INDUSTRY PRODUCTS (2) Customer : PT. Petrokimia

32 CHEMICAL INDUSTRY PRODUCTS (3) Customer : PT. Petrokimia Customer : PT. Petrokimia

33 MARKETING FOUNDRY DEPARTMENT PRODUCTS Mining Industry

34 MINING INDUSTRY PRODUCTS PRODUCT NAME : Liner CUSTOMER : PT. FREEPORT INDONESIA CL 90 SPL 6D & F1

35 MINING INDUSTRY PRODUCTS (2) PRODUCT NAME : Chain Hawsher Component APPLICATION : Offshore (Customer : PT. Adidaya Energi Mandiri)

36 MINING INDUSTRY PRODUCTS (3) PRODUCT NAME : Charging Chute APPLICATION Customer : Mining Industry : PT. ANTAM UBPN POMALA

37 MINING INDUSTRY PRODUCTS (4)

38 MINING INDUSTRY PRODUCTS (5)

39 MINING INDUSTRY PRODUCTS (6)

40 MARKETING FOUNDRY DEPARTMENT PRODUCTS Shipping Industry

41 SHIPPING INDUSTRY PRODUCTS DCV DWT PRODUCT NAME : After Boss Casting Material : SC 42 Class : BV (Bureau Veritas) Approx. Weight (kg): 4,350 Kg PRODUCT NAME : Shell Piece Material : SC 42 Class : BV (Bureau Veritas) Approx. Weight (kg): Kg / pcs

42 SHIPPING INDUSTRY PRODUCTS (2) DCV DWT PRODUCT NAME : Upper Rudder Horn Material : SC 42 Class : BV (Bureau Veritas) Approx. Weight (kg): Kg PRODUCT NAME : Lower Rudder Horn Material : SC 42 Class : BV (Bureau Veritas) Approx. Weight (kg): 2,240 Kg

43 SHIPPING INDUSTRY PRODUCTS (3) DRY CARGO VESSEL DWT PRODUCT NAME : Upper Rudder Frame Material : SC 42 Class : BV (Bureau Veritas) Approx. Weight (kg): 3,750 Kg PRODUCT NAME : Lower Rudder Frame Material : SC 42 Class : BV (Bureau Veritas) Approx. Weight (kg): 4,200 Kg

44 SHIPPING INDUSTRY PRODUCTS (4) DSBC DWT (STAR 50) PRODUCT NAME : Upper Rudder Frame Material : SC 42 Class : NK Approx. Weight (kg): 4,750 Kg PRODUCT NAME : Lower Rudder Frame Material : SC 42 Class : NK Approx. Weight (kg): 6,100 Kg

45 SHIPPING INDUSTRY PRODUCTS (6) PRODUCT NAME : Bollard Material : SC 42 Approx. Weight (kg): kg PRODUCT NAME : Jangkar Material : SC 42 Approx. Weight (kg): kg

46 SHIPPING INDUSTRY PRODUCTS (7) PRODUCT NAME : Rudder Horn Material : SC 42 Class : BV (Bureau Veritas) Approx. Weight (kg): kg PRODUCT NAME : Rudder Frame Material : SC 42 Class : BV Approx. Weight (kg): kg

47 THANK YOU OFFICE & WORKSHOP : Jalan Veteran No. 241 PO Box 111 Gresik East Java, Indonesia FOUNDRY MARKETING Telephone : (Hunting) Facsimile : Website : syafiq@barata.com tino@barata.com