DATRON D5. Compact Milling/Grinding Machine for the economic manufacturing of high quality, aesthetic dental restorations

Transcription

1 DATRON D5_200810_D_V10 DATRON D5 Compact Milling/Grinding Machine for the economic manufacturing of high quality, aesthetic dental restorations 2010 DATRON AG The information in this brochure includes current descriptions and performance values that may change during the further development of the machine and it s system. The descriptions and performance values stated as facts are only valid if they were stated in writing during the conclusion of the purchase contract. Apple, the Apple logo and the ipad are registered trademarks from Apple, Inc. All other company and product names are trademarks of their respective companies. DATRON Dynamics, Inc. 115 Emerson Road Milford, NH Tel.: Fax:

2 Contents Technological Advancement 4 About DATRON 5 Dental Technician Interviews 6-7 The Process Chain 8 DATRON D5 9 Machine Control Technology Automation Applications and Materials 16 Tool Catalog 17 DATRON Service 18 Technical Data

3 Leverage our experience and know-how For your technological advancement A strong team DATRON employs 100+ motivated employees At DATRON, a team of 15 development engineers and 10 application technologists works continuously on the development and improvement of products and technology which helps you to secure your own advancement. In conjunction with the renowned technical University of Darmstadt, we conduct research projects, compile manufacturing strategies and develop tool technology for state-of-the-art materials. We also work in close cooperation with a variety of material manufacturers to coninuously optimize the manufacturing process and reduce cycle times all in an effort to provide you with a competitive edge. Our ever-increasing knowlwdge is passed on to our customers through professional training courses and frequent seminars. Questions about operation, programming or a challenging new application? Our technical support is just a phone call away! Technology Hotline: Sucess through Teamwork We pride ourselves on the fact that thousands of companies worldwide employ vanguard DATRON technology to achieve success! Moreover, it is the dedication of our 120+ employees that allows us to forge lasting relationships with our customers and yield effective solutions for their applications. Success based on solid Experience DATRON was founded in For more than 20 years, our primary focus has been on high-speed machining technology specifically for efficient milling with small tools. As a result, large companies such as Nokia, Siemens, IBM, Bosch and Stihl, as well as medium-size enterprises have turned to DATRON for solutions to their application-specific manufacturing challenges. Success Shared! Your success is our success. So, we strive to cultivate relationships built on mutual trust that stand the test of time. Effective relationships are the key to realizing truly exceptional goals. 4 5

4 Your motivation is our Drive David Comiskey (Comiskey Dental) Without CAD/CAM software or even a scanner, I feel outdated in the area of dental technology. So, I m in search of the optimal solution. Many of the available machines seem to carry a lot of restrictions. My Dream Machine combines the speed of an industrial production system with the flexibility to mill many materials and the ability to integrate with leading software packages. Also, 5-Axis machining is a must. The idea that three axis machining is sufficient is simply unacceptable. 5-Axis machining is the only way that the hand craftsmanship of the dental technician can be duplicated. Kerstin Strassburger (Zahntechnik Kerstin Strassburger) In 2004, we invested in a closed CAD/CAM system with a table sharpening unit and we re very content with it. The advantages include the compact dimensions, the simple software operation and the ability to work with different plastics, as well as ceramics such as zirconium dioxide, feldspar and glass ceramics. Since ceramics were already the primary material used in our laboratory, this was an important aspect for us. But, there are restrictions. For example, the size of the ceramic blocks cannot be any bigger than 85 mm and metals cannot be processed and require outsourcing. The perfect addition to our laboratory would be a compact, space saving, 5-Axis machine capable of all of this! Andrés Bernhardt (Dentallabor Bernhardt) We work with a scanner and software that yields STL files for use on many materials. The question arises whether a single milling machine can be compatible with these applications and flexible enough to meet the demands of hectic everyday lab life. Besides ceramics like zirconium, NEM is of paramount importance for us. Plus, we d like a machine designed with the flexibility to accommodate the newest materials like high-speed plastics and even ones that have not been developed yet. Finally, while we need to cut metals, conventional machines designed to do this are typically too big and heavy to fit into a tight space with old timber floor boards. 6 7

5 DentalCAM Datei Bearbeiten Ansicht Fertig Fertig DentalCAM X = Y = Perfect open design for new applications a safe investment for the future DATRON D5 milling/grinding machine DATRON machining technology is compatible with all leading CAD/CAM software packages while, at the same time, being an open system that allows for the integration of yet-to-be-developed systems. So, your investment today will facilitate your advancement tomorrow... and for years to come. In our technology Patient center, we continually test all CAD/CAM components of the world s most prominent dental products manufacturers... and we re glad to advise you accordingly! Dental Practice Simple and beautiful or beautifully simple Dental-optimized Touch-Screen Control: The removable Apple ipad enables the uploading of jobs and monitoring of the machine status from a distance. Most compact space solution The most compact space solution German-engineered machine design precise and durable and only 79 mm wide. Scanning CAD Construction X = Y = Z = = Z Defining toolpaths for milling Your assurance for the future 5-axis simultaneous machining of all common materials, from soft to hard, with large angular rotation of the rotary and swivel axis for maximum flexibility. Lights-out operation Operate unattended at night and on weekends with our integrated 8-blank automation (option) delivering the highest possible efficiency. DATRON Dental Laboratory Simultaneous 5-Axis machining Finishing Communicative Compatible with all leading CAD/CAM software packages. Open system designed to acommodate emerging software technologies. Provides a turnkey solution for instant productivity. 8 9

6 With just one Touch you have full control The innovative touch operator interface of the removable Apple ipad enables very simple programming of the DATRON Dental software. So, even from a distance, the machine operations and job status can be monitored. For example, by activating the Live View button, the ipad screen shows the machining area. A camera mounted inside the machine transmits the image to the removable ipad screen. This feature allows the operator to check the production status of the machine from another location, such as an office, or perhaps a ceramic station. Job Management In the DATRON Dental Machine software, the milling data generated by the CAM module is constantly synchronized with the job manager and activated when necessary. Simple Touch funtions can link jobs together according to priority and deadline... or they can be run independently if preferred. Blank Management Integrated blank management stores a library of data about the type and strength of the various materials comprising each individual blank (puck) housed within the automation unit. Before any milling procedure begins, a plausibility examination is completed. This yields as high a process security as possible. Tool Management Tool data defining each tool type allows for the simple selection of tools by the CAM module. Based on the function and machining time for which the tool will be employed, a pre-defined tool exchange (replacement) is scheduled thereby ensuring ongoing quality control

7 The Technology Aesthetics meets pure Function The DATRON D5 was developed specifically and exclusively for dental milling applications. All specifications from machine size to performance were designed for the efficient handling and milling of dental blanks (or material pucks). The blank is milled in the absolute center of the machine ensuring optimal cutting force. High performance servo and torque motors deliver superior machining dynamics and speed. Rigid and Accurate Rotating Axis The fact that the turning center of the axis lies directly in the center of the material blank leads to tremendous rigidity and contributes considerably to extremely high manufacturing accuracies. 1.8 kw Precision Spindle This spindle features HSK-E25 tool holders that have minimal run-out and high radial rigidity so there is less chance of tool breakage when using small tools. Internal liquid chilling keeps the bearings at a constant temperature which is important when tight depth tolerances are required. Precision Guides and Ball Screws Our high-quality and protected ball screws and guide ways guarantee extreme precision and durability with the lowest possible maintenance costs. Rigid, Vibration-dampening Construction Designed for Dental... Designed for Durability. Brushless servo and torque motors paired with a chassis made of cast steel, movable structure parts made from aluminum castings and a robust dental automation system provide impressive machine dynamics, as well as longevity

8 Productive from the start with 8-blank automation and innovative accessories The integrated 13-station tool changer is operator friendly and guarantees process safety. Superior production efficiency is reached with the tool-length and tool-break sensors. The optional 8-blank automation can hold 8 different materials (of different thickness) and allows up to 100 hours of unattended (or lights-out) production. Optimum results are achieved machining Chrome-Cobalt and Titanium due to the minimum coolant lubrication system. The exchange of the reservoir tank is facilitated by a user-friendly quick-change system. The fluid level is monitored and automatically displayed on the Apple ipad screen

9 Forward-thinking and flexible Complete application and material flexibility Improve Quality and Save Money with DATRON micro tools The innovative DATRON D5 provides dynamic flexibility with a built-in, 5-axis dental automation system and an open architecture that integrates with virtually any scanner and CAD/CAM software. This provides the user with the agility to produce a wide range of dental restoration components based on demand including crowns, bridges, abutments, telescopes, implant-carried resorations and bar work. Also, the production of models is now possible. Plus, the D5 accommodates and supurbly machines a variety of dental materials including NEM, titanium, chrome-cobalt, zirconium, PMMA, ceramics, gypsum... and more! Technology: Reliability: Quick Availability: Experience: Quality: Optimized geometry, cutting-edge grinding, superior solid tungsten carbide, optimal coatings Greatest possible process security for continuous high quality production Same-day order processing and shipping on weekdays until 2PM 20 years experience in the development, testing and production of precision tools Made in Germany Zircon Oxide Tool Materials Applications Examples For milling high-speed ceramics such as zircon oxide and alumina. NEM/Titanium Inlays/Onlays A special cross-section geometry guarantees the best surface quality. Extreme tool life is achieved through the use of a highly friction-resistant diamond coating. Crowns CoCr/Titanium Tool Zirconium Nano Composites Bridges Telescopes For milling NEM, pure titanium and titanium alloys. The cutting-edge geometry of this tool is designed for strong materials like titanium. The standard XTH coating reduces friction and force at the cutting edge and maximizes tool life. Bars PMMA/Wax Abutments PMMA/Wax Tool For milling acrylic polymer and wax blanks. Dental Gypsum Supra-constructions Implants The design of this tool allows for burr-free, clean milling with soft materials such as PMMA and wax. Nano-Composite Tool For milling glass-reinforced plastics (GRP). Ceramics Models An optimized cross-section geometry combined with the XTS coating yields an exceptional tool life even when milling GRP and abrasive composites

10 DATRON Customer Service quick, friendly and competent DATRON D5 Numbers, Data, Facts! Even after the purchase, we re invested in your success. So, you can rely on our highly-skilled service technicians for fast, friendly and competent assistance keeping your DATRON D5 running efficiently and making you money! Over 2,000 DATRON machining centers installed worldwide are serviced by a network of regional bases guaranteeing our customers uptime. If you need service assistance: The DATRON Service Hotline is open weekdays from 8 AM to 5 PM. Service Hotline: x 807 The DATRON D5 is a high-performance milling/grinding machine built specifically for the Dental industry and has a very small space requirement. The machine includes: n Rotary & swivel axis for 5-axis simultaneous machining n Apple ipad for easy user interface n 13-station tool magazine with tool-length sensor n Integrated 8-blank automation (optional) 79 cm n Temperature-controlled spindle and drives n Minimum coolant lubrication n Chip-containment for any material type and optional dust extraction 190 cm Technical Data Dimensions (W x H x D) Weight Precision spindle 79 cm x 190 cm x 115 cm 880 kg 1.8 kw, 50,000 RPM, HSK-E 25 tool collet Tool changer up to 13 tools with tool-length and tool-break sensors Automation (optional) Angles for Rotary Swivel Axis Workpieces Power supply Power connection up to 8 Blanks (100 hours of un-manned operation) A: ± 25 ; B: ± 45 (in each direction) Standard Dental blanks with shoulder; ø 98,5 mm 3 ø 400 VAC/16 A; 7 bar air pressure VA (max. fuse protection 3 ø 16A) 115 cm 18 19