3Pin and Socket Connectors

Transcription

1 AMPLIMITE Connectors Introduction Product Facts Military qualified connectors conform to the latest amendments of MIL-DTL-208 Industrial versions available that use the same manufacturing process of MIL-C- 208 connectors Non-magnetic versions available per NASA spec, or with rubber grommet on rear of NASA-type connector ULTRA-LITE AMPLIMITE non-magnetic connectors save weight and improve EMI shielding vs. brass shell NASA-style connectors MIL-C-9029 contacts offer reliability and economies of high speed termination by automatic machine Connector savers (feedthrough) preserve permanently mounted connectors in high use applications Choice of sizes Size 1 through 5 for Series 109, standard density with 9, 15, 25, 7 and 50 contacts; Size 1 through 6 for Series 90, high density with 15, 26,, 62, 78 and 10 contacts Series 109 standard density connectors are available with cavities for power or coaxial contacts mixed with size 20 signal contacts Right-angle and straight PC board connectors in Series 109, standard density Preloaded, straight-posted connectors available in Series 90, high density Preloaded, solder cup connectors available in Series 109, standard density Produced under a Quality Management System certified to ISO 9001 A copy of the certificate is available upon request ISO 9001 Certified AMPLIMITE Military Subminiature D Connectors are compact pin and socket connectors especially designed for high density packages. They are ideally suited for applications such as military equipment, ground support devices, computer peripheral equipment, modems and industrial instrumentation. In addition to the complete selection of standard military subminiature D-type connectors, Tyco Electronics offers special application versions such as connectors which mix power/coax cavities with size 20 signal contacts; feed-through connectors which provide a disposable interface for high use applications; and special non-magnetic connectors with a rubber grommet on the rear, for strain relief. Series 109 and Series 90 military connectors conform to the latest amendments of the MIL-DTL-208 specification and thus are intermateable with similar connectors in the same sizes from other manufacturers. A broad range of connectors is included in this catalog, complemented by a variety of commercial cable clamps and mating hardware, which can be found in catalog Each AMPLIMITE crimp connector has metal clips which retain the pins and sockets after they are loaded into the inserts from the rear. Series 109 connectors accept size 20 contacts, while Series 90 connectors accept size 22 contacts. Cavity spacing conforms to military specifications. Size 20 and size 22 pins and sockets are designed for an 8-indent crimp. They are supplied loose-piece for crimping in a standard M22520/2 hand operated tool or tape-mounted for high speed application by an AMP-TAPEMATIC Stripper/Crimper Machine. Series 90 and Series 109 connectors preloaded with contacts are available for printed circuit board mounting. Special Series 109 connectors with power/coax cavities accept power contacts for 18 through 8 AWG [0.8-8 mm 2 ] wire or coaxial contacts for RG/U 17, 188A and 16 cable, in combination with standard size 20 signal contacts. A complete range of nonmilitary AMPLIMITE subminiature D connectors, contacts and accessories are shown in catalog , available on request from Tyco Electronics. Pin and Socket Connectors 175

2 AMPLIMITE Connectors Introduction (Continued) Connector savers extend life in high-use applications. Connectors for crimp, snap-in contacts are available in both series, standard shells and non-magnetic, plus non-magnetic with rear rubber grommet. Straight posted versions available in both (Series 109) standard density and (Series 90) high density connectors. Coax or power contacts can be mixed with signal contacts. Right-angle board mount connectors for Series 109, standard density connections. ULTRA-LITE AMPLIMITE Connectors for state-of-the-art weight savings and EMI performance. The Series 109 and 90 Blindmate connectors are designed to prevent butting of contacts during mating. 176

3 Series 109 Connectors (Standard Density) Insert Arrangements 9 Position (Shell Size 1) MS Position (Shell Size 2) MS Position (Shell Size ) MS Position (Shell Size ) MS Pin and Socket Connectors 50 Position (Shell Size 5) MS Note: Mating face of plug shown; receptacle is mirror image. Performance Specifications All Series 109 AMPLIMITE military connectors conform to the latest amendments of military specification MIL-DTL-208. For more detailed information refer to MIL-DTL-208. All Series 109 Connectors are designed for a -55 C to +125 C temperature range. Series 109 contact current rating for Crimp Snap Connectors for MIL-C amps in free air. Series 109 contact current rating for PCB Mount Connectors 5.0 amps per Technical Documents List The following technical documents cover the application and performance of AMPLIMITE Series 109 Connectors, contacts, tooling and accessories. Military Specifications MIL-DTL-208 Connectors, Electric, Rectangular, Miniature Polarized Shell, Rack and Panel, General Specifications for MIL-C-9029 Contacts, Electrical Connector, General Specification for NASA Specification GSFC-S-11-P- Non-Magnetic Connectors, General Specification for AMP Instruction Sheets AMP Application Tooling for MIL-C-9029 Contacts Application and Maintenance for AMP Hand Crimping Tool Application and Maintenance for AMP Hand Crimping Tool Application and Maintenance for AMP Hand Crimping Tool AMP Insertion/Extraction Tools , and AMP Female Screwlock Kit and AMP Male Screw/Retainer Kit

4 Size 20 Crimp Contacts for Series 109 Connectors (MIL-C-9029) Size 20 Crimp, Snap-In Contacts.00 [1.02] Pin Diameter Pin and Socket Body acontact Body & Mating Area Copper alloy, plated gold [ ] thick over [ ] thick nickel underplate. bcontact Body Copper alloy, gold flash [0.0001] min thick over [ ] thick nickel underplate. b Mating Area Copper alloy, plated gold min thick over [ ] thick nickel underplate. Socket Hood Passivated stainless steel. Pin M9029/6-69 (Supersedes M208/11-1) Socket M9029/6-68 (Supersedes M208/10-1) Wire Size Range AWG [mm 2 ] Ins. Dia. (Max.) Contact Configuration Tape Mounted Contacts Loose Piece Contacts Military AMP (M9029/) Hand Tool Contact Tool No. Positioner No. Color Band (M22520/) (M22520/) Pin a a orange, blue, white 1.8 Socket a a orange, blue, gray.072 Pin b b orange, blue, white 1.8 Socket b b orange, blue, gray Tape mounted contacts are used in the AMP-TAPEMATIC Stripper/Crimper Machine Part Number (page 218). Notes: 1. These contacts are used in Series 109 military connectors. 2. Insertion/Extraction Tool Part Number (Military Part Number M81969/1-02) is used to install and remove pin and socket contacts.. See AMP Instruction Sheet for wire length, tool and selector settings.. Color bands are read in the direction of terminal (wire barrel) end to mating end. Size 20 Crimp Contacts for Series 109 Connectors (Industrial Grade) Size 20 Crimp, Snap-In Contacts.00 [1.02] Pin Diameter Pin and Socket Body Pin Body Brass, plated gold [ ] min thick over [ ] thick nickel underplate. Socket Body Brass, plated gold [ ] min thick over [ ] thick nickel underplate. Socket Clip Copper alloy, plated gold [0.0001] min thick over [ ] thick nickel underplate. Pin Socket Wire Size Tape Mounted Loose Piece Hand Tool Range Ins. Dia. Contact (Max.) Configuration Contacts Contacts Tool No. Positioner No. AWG [mm 2 ] (M22520/) (M22520/) Pin Socket Pin Socket Tape mounted contacts are used in the AMP-TAPEMATIC Stripper/Crimper Machine Part Number (page 218). Notes: 1. These contacts are used in Series 109 connectors. 2. Insertion/Extraction Tool Part Number (Military Part Number M81969/1-02) is used to install and remove pin and socket contacts.. See AMP Instruction Sheet for wire length, tool and selector settings.

5 Size 20 Posted Contacts for Series 109 Connectors Size 20 Posted Contacts Pin and Socket Body Leaded nickel copper or beryllium copper, plated per chart below Socket Hood See chart below Pin and Socket Insertion/Extraction Tool Pin (See Drawing No for latest configuration) AMP Part Number or MIL Number M81969/1-02 Insertion tip, for replacement Part Number Extraction tip, for replacement Part Number Notes: 1. Contacts on this page can be used with connectors on pages , 198, 199 and Mating End of pin and socket complies with MIL-C See page 220 for PCB layouts. Socket (See Drawing No for latest configuration) Pin and Socket Connectors.75 Max. [9.5] Ref. C Post extension when used in a standard connector Post Post Part Nos. Contact Socket Hood Diameter Extension ±.002 [±.050] C ±.025 [± 0.6] Pin Socket Plating Material and Finish Gold [ ] thick over [ ] thick copper underplate Passivated Stainless Steel Gold [ ] thick over [ ] thick nickel underplate Passivated Stainless Steel Gold [ ] thick over [ ] thick copper underplate Passivated Stainless Steel 179

6 Size 20 Posted Contacts for Series 109 Connectors (High Current Upgrade Program) The High Current Size 20 contact has been designed to fit into the Series 109 AMPLIMITE Connectors per MIL-C Standard Size 20 Socket Material Body Copper Alloy Louvertac Band Beryllium Copper High Current Size 20 Socket Standard Size 20 Pin Finish Body Gold Louvertac Band Gold Louvertac Band High Current Size 20 Pin Current-Carrying Capacity. The High Current Size 20 contact with a 20 gage wire attached to the [.762] diameter solder tail acquired an initial 0 C T-Rise of amps in free air..00 [1.02] [].9 [2].20 [5.1] Free Dia. [] Pin Part Number [1.22] Multiple contact point due to hyperbolic shape..9 [2] Socket Part Number The contacts can be sold loose piece or installed into any of the MIL Standard connectors. Solder Tail 7 Plcs. 2.2 [59.08] 2.1 [58.57].270 [6.90].0 [8.0].60 [11.68].0 [10.92] Assy..70 [9.9].60 [9.1].075 [1.90].055 [1.9] Mating Face.085 [2.15].065 [1.65] Pin and Socket Insertion/Extraction Tool.00 [1.01] Mating Face.020 [0.51].070 [1.78] [.076] Part Number or MIL number M81969/1-02 Insertion tip, for replacement Part Number Extraction tip, for replacement Part Number [11.15].19 [10.6] Assy. Solder Tail 7 Plcs. Typical Fully-Loaded 7 Position and.60 [9.10].00 [7.60].75 Max. Ref. [9.52] 180 Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact.

7 Crimp, Series 109, Standard Density Connectors (MIL Qualified) Shell Steel, cadmium plated Insert Approved material per MIL-DTL-208 Retention Clips Stainless steel Related Product Data: Cavity Identification page 177 Contacts pages Mounting, Mating Specifications page 219 Accessories pages Attention: Connector marking Connector marking may differ from package marking. All connectors marked per MIL-DTL-208. Series 109 s per MIL-DTL-208 B ±.005 K ± [1.78] Max. Mating Face C ±.005 A ±.005 D ±.015 E ± ±.005 Dia. [ ± 0.1] 2 Holes No. of Standard Mount Floating Contact Dimensions Bushing Mount Pos. A B C D E F G H J K Military AMP Military AMP Description (Shell (Inside) (Inside) Size) M208/ M208/ F F only (1) F F with pins F F only (2) F F with pins F F only () F F with pins F F only () F F with pins F F only (5) F F with pins J ±.006 [0.15] () ±.005 [0.1] (Rcpt).75 [9.5] Max. F ± [ ] Dia..01 ±.005 [0.79 ± 0.1] Float For Misalignment.01 ±.005 [0.79 ± 0.1].008 ±.00 [0.2 ± 0.10] Floating Bushing Dual Mount H ± [.0] Max. Overall Free Float G ±.010 Pin and Socket Connectors Series 109 s per MIL-DTL-208 No. of Standard Mount Floating Contact Dimensions Bushing Mount Pos. Military A B C D E F G H J K AMP Military Description (Shell AMP (Outside) (Outside) Size) M208/ M208/ F F Recept. only (1) F F Recept. with sockets F F Recept. only (2) F F Recept. with sockets F F Recept. only () F F Recept. with sockets F F Recept. only () F F Recept. with sockets F F Recept. only (5) F F Recept. with sockets Notes: 1. Size 20 contacts supplied with connectors are loose piece. 2. F is stamped on connectors following M208 Part Number as required. - F designates cadmium shell plating.. See pages 227 through 21 (Military to AMP Part Number cross reference) for additional part numbers.) 181

8 Crimp, Series 109, Standard Density Connectors (Industrial Grade) Shell Steel, zinc plated Insert Approved material per MIL-DTL-208 Retention Clips Stainless steel Related Product Data: Cavity Identification page 177 Contacts pages Mounting, Mating Specifications page 219 Accessories pages Attention: Connector marking Connector marking may differ from package marking. B ±.005 Mating Face.070 [ 1.78] Typ. A ±.005 C ±.005 D ±.015 J ±.006 [± 0.15] () ±.005 (Rcpt.) F ±.015 H ±.010 G ±.010 Note: Meets requirements of MIL-DTL-208 K ±.010 E ± [5.69] Max. Clinch Nut Mount Series 109 s No. of Dimensions Contact Standard Mount Pos. A B C D E F G H J K (Shell Size) (Inside) (Inside) Description 9 (1) only 15 (2) only 25 () only 7 () only 50 (5) only Clinch Nut Mount available, contact Tyco Electronics. Series 109 s No. of Dimensions Clinch Nut Contact Mount Pos. A B C D E F G H J K (Shell Size) (Inside) (Inside) Description 9 (1) Recept. only 15 (2) Recept. only 25 () Recept. only 7 () Recept. only 50 (5) Recept. only Standard Mount available, contact Tyco Electronics. 182

9 Non-Magnetic Crimp s, Series 109, Standard Density Connectors (NASA Qualified) Connector Shell Brass, gold plated Insert Approved material per MIL-DTL-208 Retention Clips Copper alloy Related Product Data: Cavity Identification page 177 Mounting, Mating Specifications page 219 Accessories pages J ±.006 [±.005] Pin Pin Contact Wire Size AMP / Range NASA No G-10-P1 Strip length.10 [.56] Max. insulation diameter.072 [1.8] Hand tool M22520/2-01 or AMP Part Number Positioner M22520/2-08 or AMP Part Number Contact Copper alloy plated gold [ ] thick over [ ] copper underplate Ref. [.18] Grommet style only Non-Magnetic s per NASA Specification No. of Contact Dimensions AMP Pos. NASA Part (Shell A B C D E F G H J K L No. No. Size) P09-1P-B (1) P09-1P-B P09-2P-B (2) P09-2P-B P09-P-B () P09-P-B P09-P-B () P09-P-B P09-5P-B (5) P09-5P-B Pin and Socket Connectors Pin and Socket Insertion/Extraction Tool AMP Part Number or MIL Number M81969/1-02 Insertion tip, for replacement Part Number Extraction tip, for replacement Part Number Non-Magnetic s With Silicone Rubber Rear Grommet 1 No. of Contact Pos. Dimensions AMP (Shell A B C D E F G H J K L Size) 9 (1) (2) () () (5) Grommet provided for cable strain relief. 18

10 Non-Magnetic Crimp s, Series 109, Standard Density Connectors (NASA Qualified) Connector Shell Brass, gold plated Insert Approved material per MIL-DTL-208 Retention Clips Copper alloy Related Product Data: Cavity Identification page 177 Mounting, Mating Specifications page 219 Accessories pages H Socket Ref. [.18] Grommet style only Socket Contact Wire Size AMP / Range NASA No G-10-S1 Strip length.10 [.56] Max. insulation diameter.072 [1.8] Hand tool M22520/2-01 or AMP Part Number Positioner M22520/2-08 or AMP Part Number Contact Copper alloy plated gold [ ] thick over [ ] copper underplate Non-Magnetic s per NASA Specification No. of Contact Dimensions AMP Pos. NASA Part (Shell A B C D E F G H J No. No. Size) P09-1S-B (1) P09-1S-B P09-2S-B (2) P09-2S-B P09-S-B () P09-S-B P09-S-B () P09-S-B P09-5S-B (5) P09-5S-B Non-Magnetic s With Silicone Rubber Rear Grommet 1 Pin and Socket Insertion/Extraction Tool AMP Part Number or MIL Number M81969/1-02 Insertion tip, for replacement Part Number Extraction tip, for replacement Part Number No. of Contact Dimensions AMP Pos. (Shell A B C D E F G H J Size) 9 (1) (2) () () (5) Grommet provided for cable strain relief. 18

11 Crimp, Blindmate s, Series 109, Standard Density Connectors Materials and Finish: Shell, Front Aluminum alloy, cadmium plated with yellow chromate Shell, Rear Steel, cadmium plated with yellow chromate Insert Assembly Approved material per MIL-DTL-208 Retention Clips Stainless steel B ±.005 A ±.005 Related Product Data: Cavity Identification page 177 Contacts pages Mounting Specifications page 219 Mating information contained on page 219 does not pertain to Blindmate design. Flange to flange spacing can be a max. of.270 [6.86] [ ].257 ±.00 [6.5 ± 0.08] C ± ±.015 [12.2 ± 0.8] Pin and Socket Connectors No. of Contact Dimensions AMP Pos. (Shell A B C D E F G Size) 9 (1) / / / / (2) / / / / () / / / / () / / / / (5) / / / / Note: See page 198 for Blindmate coax/signal combinations. 185

12 Straight PCB, Series 109, Standard Density Connectors (MIL Qualified) 186 Shell Steel, cadmium plated Insert Approved material per MIL-DTL-208 Contact Copper alloy plated gold over nickel underplate* Spacer Aluminum alloy, Iridite finish Related Product Data: Cavity Identification page 177 Mounting, Mating Specifications page 219 Accessories pages PCB Layouts See page 220 or AMP customer drawing. *Socket Body [ ] min. gold over [ ] min. nickel Mating Area [ ] min. gold over [ ] min. nickel Body [ ] min. gold over [ ] min. nickel Assemblies Shell No. Post Size Pos. Dia..26 [6.25] Spacer E ± MS Shell Size Post Military Ext. ±.020 [± 0.51] M208/ A ±.015 B ±.005 Rcpt. B ±.005 C ±.005 Standard Shell Connector Dimensions Style A B C D E G H J K M / / / / / / / / / / / / / / / / / / / / AMP 2-1F F F F F F F F F F F F F F F F F F F F D ±.005 Rcpt. D ± [ 1.78] M ±.010 Assemblies Shell No. Post Size Pos. Dia. J ±.010 Dia. (See Chart for Standard Dia.) Post Military Ext. ±.020 [± 0.51] M208/ AMP 2-1F F F F F F F F F F F F F F F F F F F F K Post extension (See Chart for Standard Lengths) G ± ±.005 [ ± 0.1] 2 Holes 10 Typ. H ±.010

13 Straight PCB, Series 109, Standard Density Connectors (Industrial Grade) Shell Steel, see below Insert Approved material per MIL-DTL-208 Contact Copper alloy plated gold over nickel underplate* Spacer Aluminum alloy, Iridite finish Related Product Data: Cavity Identification page 177 Mounting, Mating Specifications page 219 Accessories pages PCB Layouts See page 220 or AMP customer drawing. * a Socket Body and Mating Area [ ] min. gold over [ ] min. nickel Body and Mating Area [ ] min. gold over [ ] min. nickel bmating Area Copper alloy with [ ] min. gold plate over [ ] min. nickel underplate Product Specification E ±.015 MS Shell Size A ±.015 B ±.005 Rcpt. B ±.005 C ±.005 Standard Shell.070 [ 1.78] D ±.005 Rcpt. D ±.005 M ±.010 J ±.010 Dia. (See Chart for Standard Dia.) K Post extension (See Chart for Standard Lengths) G ± ±.005 [ ± 0.1] 2 Holes 10 Typ. H ±.010 Spacer Connector Dimensions Style A B C D E G H J K M / / / / / / / / / / / / / / / / / / / / [6.25] Pin and Socket Connectors Post Shell No. Post Post Shell No. Post Size Pos. Dia. Ext. Tin Plated Tin Plated Zinc Plated Size Pos. Dia. Ext. Tin Plated Zinc Plated ±.020 [± 0.51] Shellsa Shellsb Shellsa ±.020 [± 0.51] Shellsa Shellsa

14 Straight PCB, Series 109, Make First Break Last Sub D Connectors (Industrial Grade) Shell Steel, cadmium or tin plated Insert Polyester per MIL-M-2519 Contact Copper alloy with [ ] min. gold plate over [ ] min. nickel underplate Regular Length Contact Location: 1, 6, and 9 Short Length Contact Location: 2 thru 5, 7, and 8 5 Finish Cadmium per QQ-P-16 6 Finish Tin plated per MIL-T E [ ].1 [.0] B C A D Shell, Front Mat l: Steel per ASTM A 109 or Equivalent Finish 5,6 J K M.22 Max. [5.69] [ ] Ø Plcs. [ ] Shell, Rear Mat l: Steel per ASTM A 109 or Equivalent Finish 5,6 Insert Contact Mat l: Polyester per MIL-M-2519 Mat l: Copper Alloy Type GLCP-0F Color, Black Finish: Gold Plate [ ] Min. Thk. in Contact Area Over Nickel Plate [ ] Min. Thk. H G MS Dimensions Shell Connector Size Style A B C D E G H J K M / / / / / / / / / / / / / / / /11.07 Assemblies Shell No. Post Size Pos. Dia..07/.0 0.9/ /.0 0.9/1.09 Tin Plated Cadmium Plated Shells Shells Assemblies Shell No. Post Size Pos. Dia..07/.0 0.9/ /.0 0.9/1.09 Tin Plated Cadmium Plated Shells Shells

15 Right-Angle, PCB s, Series 109, Standard Density Connectors (MIL Qualified) Shell Steel, cadmium plated Insert and Post Spacer Approved material per MIL-DTL-208 Contact Copper alloy with [ ] min. gold plate over [ ] min. nickel underplate B ±.005 A ±.015 G ±.010 J ±.010 H ± ±.010 [10.0 ± 0.25] J ±.010 G ±.010 Post extension (See Chart For Standard Lengths) S ± Typ. Related Product Data: Cavity Identification page 177 Mounting, Mating Specifications page 219 Accessories pages PCB Layouts See page 220 or AMP customer drawing. E ±.015 C ±.005 D ±.005 M ±.010 K (See Chart For Dia. Standard Dia.) P ±.015 N ±.010 Shell Size 5 Only.120 ±.005 [ ± 0.8] 2 Holes Rear View (Contacts, Inserts & Right-Angle Brackets Omitted for Clarity) MS Dimensions Shell Connector Size Style A B C D E G H J K M N P R S / / / / / / / / / / P ±.015 R ±.010 Pin and Socket Connectors Assemblies [] Post Dia. Shell No. Post Military Ext. AMP Size Pos. ±.020 [± 0.51] M208/ F F F F F F F F F F F F F F F Note: The suffix "F" on M208 part numbers designates cadmium shell plating. Assemblies.00 [1.02] Post Dia. Shell No. Post Military Ext. AMP Size Pos. ±.020 [± 0.51] M208/ F F F F F F F F F F F F F F F

16 Right-Angle, PCB s, Series 109, Standard Density Connectors (MIL Qualified) 190 Shell Steel, cadmium plated Insert and Post Spacer Approved material per MIL-DTL-208 Contacts Socket Body Copper alloy with [ ] min. gold plate over [ ] min. nickel underplate Mating Area Copper alloy with [ ] min. gold plate over [ ] min. nickel underplate Related Product Data: Cavity Identification page 177 Mounting, Mating Specifications page 219 Accessories pages PCB Layouts See page 220 or AMP customer drawing. B ±.005 A ±.005 C ±.005 D ±.015 9, 15, 25 and 7 Positions G ±.010 Mating Face.050 ±.020 [1.27 ± 0.51] 50 Positions G ± ±.020 [1.27 ± 0.51].120 ±.005 [ ± 0.1] Dia. (2 Holes) Assemblies []Post Dia. Shell Size No. Pos. Post Military Ext. ±.020 [± 0.51] M208/ ±.005 Dia. [ ± 0.1] (2 Holes) Mating Face.120 ±.005 Dia. [ ± 0.1] (2 Holes) Assemblies ±.010 [ ± 0.25].28 [6.0] Max..28 [6.0] Max..507 ±.010 [12.88 ± 0.25].95 ±.010 [10.0 ± 0.25].28 ±.010 [7.19 ± 0.25].28 ±.010 [7.19 ± 0.25].95 ±.010 [10.0 ± 0.25] No. of Dimensions Contact Pos. A B (Shell Size) (Outside) (Outside) C D F G H (1) (2) () () (5) AMP 2-25F F F F F F F F F F F F F F F Note: The suffix "F" on M208 part numbers designates cadmium shell plating. H ±.015 H ±.015 Assemblies.00 [1.02] Post Dia. Shell Size No. Pos. Post Military Ext. ±.020 [± 0.51] M208/ F ±.015 Post Extension (See chart for standard lengths) F ±.015 Post Extension (See chart for standard lengths) AMP 2-7F F F F F F F F F F F F F F F

17 Right-Angle, PCB s, Series 109, Standard Density Connectors (Industrial Grade) Shell Steel, see below Insert and Post Spacer Approved material per MIL-DTL-208 Contact Copper alloy with [ ] min. gold plate over [ ] min. nickel underplate B ±.005 A ±.015 G ±.010 J ±.010 H ± ±.010 [10.0 ± 0.25] J ±.010 G ±.010 Post extension (See Chart For Standard Lengths) S ± Typ. Related Product Data: Cavity Identification page 177 Mounting, Mating Specifications page 219 Accessories pages PCB Layouts See page 220 or AMP customer drawing. Product Specification E ±.015 C ±.005 D ±.005 M ±.010 K (See Chart For Dia. Standard Dia.) P ±.015 N ±.010 Shell Size 5 Only.120 ±.005 [ ± 0.8] 2 Holes Rear View (Contacts, Inserts & Right-Angle Brackets Omitted for Clarity) MS Dimensions Shell Connector Size Style A B C D E G H J K M N P R S / / / / / / / / / / P ±.015 R ±.010 Pin and Socket Connectors Assemblies [] Post Dia. Post Shell No. Size Pos. Ext. Tin Plated Zinc Plated ±.020 [± 0.51] Shells Shells Assemblies.00 [1.02] Post Dia. Shell Size Post No. Pos. Ext. Tin Plated Zinc Plated ±.020 [± 0.51] Shells Shells

18 Right-Angle, PCB s, Series 109, Standard Density Connectors (Industrial Grade) Shell Steel, see following page for finish options Insert and Post Spacer Approved material per MIL-DTL-208 Contacts Socket Body Copper alloy with [ ] min. gold plate over [ ] min. nickel underplate amating Area Copper alloy with [ ] min. gold plate over [ ] min. nickel underplate bmating Area Copper alloy with [ ] min. gold plate over [ ] min. nickel underplate B ±.005 9, 15, 25 and 7 Positions Mating Face A ±.005 C ±.005 D ± ±.005 Dia. [ ± 0.1] (2 Holes).28 [6.0] Max. F ±.015 Related Product Data: Cavity Identification page 177 Mounting, Mating Specifications page 219 Accessories pages PCB Layouts See page 220 or AMP customer drawing. Product Specification G ± ±.020 [1.27 ± 0.51].120 ±.005 Dia. [ ± 0.1] (2 Holes) ±.010 [ ± 0.25] H ± ±.010 [10.0 ± 0.25].28 ±.010 [7.19 ± 0.25] Post Extension (See chart for standard lengths) 50 Positions G ±.010 Mating Face.28 [6.0] Max..28 ±.010 [7.19 ± 0.25].95 ±.010 [10.0 ± 0.25] F ± ±.020 [1.27 ± 0.51].120 ±.005 Dia. [ ± 0.1] (2 Holes) H ± ±.010 [12.88 ± 0.25] Post Extension (See chart for standard lengths) Assemblies No. of Dimensions Contact Pos. A B (Shell Size) (Outside) (Outside) C D F G H (1) (2) () () (5)

19 Right-Angle, PCB s, Series 109, Standard Density Connectors (Industrial Grade) (Continued) Shell Steel Insert and Post Spacer Approved material per MIL-DTL-208 Contacts Socket Body Copper alloy with [ ] min. gold plate over [ ] min. nickel underplate amating Area Copper alloy with [ ] min. gold plate over [ ] min. nickel underplate b Mating Area Copper alloy with [ ] min. gold plate over [ ] min. nickel underplate Related Product Data: Cavity Identification page 177 Mounting, Mating Specifications page 219 Accessories pages PCB Layouts See page 220 or AMP customer drawing. Product Specification Assemblies [] Post Dia. Post Shell No. Size Pos. Ext. Tin Plated Tin Plated Zinc Plated ±.020 [± 0.51] Shells b Shells a Shells a Pin and Socket Connectors Assemblies.00 [1.02] Post Dia. Post Shell No. Size Pos. Ext. Tin Plated Tin Plated Zinc Plated ±.020 [± 0.51] Shells b Shells a Shells a

20 Right-Angle, PCB s, Series 109, with One Piece Insert (Industrial Grade) Shell Steel, see below Insert Thermoplastic Contact Material Brass or Beryllium copper Contact Finish Gold with [ ] min. gold plate over [ ] min. nickel underplate Interfacial Seal Fluorosilicone E A C B Ø ±.00 Typ. [ ± 0.08] D Boardlock (Qty. 2) Mat l: Brass Finish: Tin-Lead over Nickel Plate J H and 5 Positions (with interfacial seal) G Insert Size 1 to Material: LCP, Type GLCP-0F Size 5 Material: PPS, Type GST-0F Color: Black Shell, Front & Rear Mat l: Steel Per ASTM A 109 or Equivalent Finish: Zinc Plated per ASTM-B-6 Yellow Chromate [ ].0.50 [ ] F [ ] [ ] F M L [ ] [6.9 7.] Clinch Nut (Qty. 2) #-0 Female Threads Mat l: Carbon Steel Finish: Zinc Plated, Yellow Chromate [ ] [6.9 7.] Interfacial Seal (unbonded) Mat l: Fluorosilicone 9 Position (with Locking Post) G Insert Mat l: Thermoplastic per MIL-M-2519 Type GLCP-0F, Color, Black Shell, Front & Rear Mat l: Steel Per ASTM A 109 or Equivalent Finish: Tin Plated * [ ] To Pins.0.50 [ ] Locking Post (Qty. 2) #-0 UNC-2A Thread Mat l: Stainless Steel Finish: Passivated F.86 [12.] Bracket (Qty. 2) Mat'l: Brass Finish: Tin Plated over Copper Plate [ ] Washer, Flat (Qty. 2) Mat l: Stainless Steel Finish: Passivated with Black Oxide [6.9 7.] #-0 Hex Nut (Qty. 2) Mat l: A282 CRES Finish Silver Plate *Signal Contacts are solder dipped with SnPb 6/7 to meet the requirements of MIL-DTL-208, method 208. MS Dimensions Shell Connector Size Style A B C D E F G H J L M / / /.989.2/..79/ /.2.229/.28.79/ /.2.020/.00 0./ / / / / / / / / / / / / / / /7.17.2/. 8.2/8.8.79/ / / / / / / /1.5.12/ / / /1.2.5/ / / / / / /2.11 6/61.2.6/ / / / / / / / / / /.5 1.1/ / /1.2.90/ /12.65 Assemblies [] Post Dia. With Shell No. Size Pos. interfacial Tin Plated Zinc Plated Seal Shells Shells No Yes Yes

21 Right-Angle, PCB s, Series 109, with One Piece Insert (Industrial Grade) Shell Steel, tin plated Insert Thermoplastic Contact Material Brass or Beryllium copper Contact Finish Gold with [ ] min. gold over [ ] min. nickel underplate E A C B D 9 Position J Boardlock [ ] [ ].86 [12.] Ø ±.00 Typ. [ ± 0.08] Ø.15 ± Plcs. [.89 ± 0.25] Bracket [ ] K H.0.50 [ ].19.9 [ ] [6.9 7.] [ ] Pin and Socket Connectors 9 Position (with Locking Post) [ ] [ ] Insert Mat l: Thermoplastic per MIL-M-2519 Type GLCP-0F, Color, Black Shell, Front & Rear Mat l: Steel Per ASTM A 109 or Equivalent Finish: Tin Plated * [ ] To Pins.0.50 [ ] Locking Post (Qty. 2) #-0 UNC-2A Thread Mat l: Stainless Steel Finish: Passivated.19.9 [ ].86 [12.] Bracket (Qty. 2) Mat'l: Brass Finish: Tin Plated over Copper Plate [ ] Washer, Flat (Qty. 2) Mat l: Stainless Steel Finish: Passivated with Black Oxide [6.9 7.] #-0 Hex Nut (Qty. 2) Mat l: A282 CRES Finish Silver Plate *Signal Contacts are solder dipped with SnPb 6/7 to meet the requirements of MIL-DTL-208, method 208. MS Dimensions Shell Connector Part Size Style A B C D E H J K Number.105/.15.79/ / / / / / /.16.79/ / / / / /12.9.5/ / / / / / / /

22 Solder Cup, Series 109, Standard Density Connectors Shell Steel or brass, cadmium plated Insert Approved material per MIL-DTL-208 Contact Copper alloy, plated gold over copper underplate A ±.015 B ±.005 Style R B ±.005 Style P D ±.005 Style S K J ± [ 1.78] G ± Typ. Related Product Data: Cavity Identification page 177 Mounting, Mating Specifications page 219 Accessories pages E ±.015 C ± ±.005 D ±.005 [ ± Max. 0.8] Style P [] 2 Holes Style P M ± Max. [9.91] Style R Standard Shell Rear View H ±.010 MS Shell Size Connector Dimensions Style A B C D E G H J K M / / / / / / / / / / / / / / / / / / / / Solder Cup Assemblies 196 Steel Shells Contact Shell No. Style Size Pos. Mount Military M208/ AMP Std. 1-1F Std. 1-2F Std. 1-F Std. 1-F Std. 1-5F F/F 1-12F F/F 1-1F F/F 1-1F F/F 1-15F F/F 1-16F D/F 1-2F D/F 1-2F D/F 1-25F D/F 1-26F D/F 1-27F Std. -1F Std. -2F Std. -F Std. -F Std. -5F F/F -12F F/F -1F F/F -1F F/F -15F F/F -16F Brass Shells (Non-Magnetic) Contact Shell No. Style Size Pos. Mounting Abbreviations: Std. = Standard, F/F = Front Float, D/F - Dual Float Note: The suffix F on M208 part numbers designates cadmium shell plating. Military M208/ AMP Mount Std. 5-1F Std. 5-2F Std. 5-F Std. 5-F Std. 5-5F F/F 5-12F F/F 5-1F F/F 5-1F F/F 5-15F F/F 5-16F D/F 5-2F D/F 5-2F D/F 5-25F D/F 5-26F D/F 5-27F Std. 7-1F Std. 7-2F Std. 7-F Std. 7-F Std. 7-5F F/F 7-12F F/F 7-1F F/F 7-1F F/F 7-15F F/F 7-16F

23 Connector Savers, Series 109, Standard Density Connector savers prolong the life of permanently installed connectors which would otherwise be subjected to repeated cycles of mating and unmating, in applications such as test interfaces or on testing devices. Standard Shell Steel, cadmium plated Contact Body Beryllium copper with [ ] min. gold plate over [ ] min. nickel underplate Socket Hood Passivated stainless steel Insert Glass filled polyester Spacer Black nylon Non Magnetic Shell Brass, gold plated Contact Body Beryllium copper with [ ] min. gold plate over [0.0025] min. copper underplate Socket Hood Brass with [ ] min. gold over [0.0025] min. copper underplate Insert Glass filled polyester Spacer Black nylon B ± [11.68] Max. G ±.005 D ±.015 A ±.005 E ±.005 C ± ±.005 Dia. [ ± 0.1] (2 Holes).2 ±.005 [6.17 ± 0.1] H ± ±.005 [9.0 ± 0.1] F ±.015 Pin and Socket Connectors No. of Contact Dimensions Pos. A B C D E F G H (Shell (outside) (outside) (inside) (inside) Size) (1) (2) () () (5) No. of Contact Pos. (Shell Size) 9 (1) 15 (2) 25 () 7 () 50 (5) Standard Non-Magnetic (Cadmium Plated (Gold Plated Steel Shell) Brass Shell)

24 AMPLIMITE Connectors, Coax Mix Crimp, Power/Coax/Signal Combination Standard Density, Series 109 Connectors Shell Size Contact Arrangement No. of Signal Contacts No. of Coaxial Contacts 2 C C C C 5 Shell Size Contact Arrangement No. of Signal Contacts No. of Coaxial Contacts 1C 10 17C C C8 0 8 Shell Size Contact Arrangement No. of Signal Contacts No. of Coaxial Contacts 27C C C 17 25C 22 Shell Size Contact Arrangement No. of Signal Contacts No. of Coaxial Contacts 5 2C C 2 Shell Steel or copper alloy Plating Cadmium, tin or gold Insert Approved material per MIL-DTL-208 Retention Clips Stainless steel or copper alloy Contact Selection: Standard: Size 8 coax: Table I, page 201 Size 8 power: page 200 Size 20 signal: pages , 18 and 18 Blindmate: Size 8 coax: Table II, page 202 Size 8 power: page 200 Size 20 signal: pages , 18 and 18 Standard Blindmate Insert Cad Plated Steel Shell Tin Plated Steel Shell NASA Gold Plated Brass NASA Gold Plated Brass Cad Plated Steel Shell Arrangement (.120 Mounting Hole) (.120 Mounting Hole) (.120 Mounting Hole) (.15 Mounting Hole) (.120 Mounting Hole) (Pin) (Socket) (Pin) (Socket) (Pin) (Socket) (Pin) (Socket) (Pin) (Socket) C C C C C C C C C C C C C C Notes: 1. NASA connectors listed above are qualified to NASA specification 11-P-05. See pages 22-2 for NASA cross reference. 2. insert arrangements shown. arrangement is mirror image.. Cable clamp/strain relief hardware cannot be used with these arrangements.. See pages 222 and 22 for PCB layouts. 5. Blindmate plugs feature a chamfered lead-in on the front shell, which is constructed of aluminum alloy. See page 185 for shell dimensions. Blindmate receptacles feature float bushings installed in the mounting holes. See pages 181 and 182 for shell dimensions. 6. The C arrangement can be mismated 180. Contact Tyco Electronics or call Technical Support for keyed Part Numbers. 198

25 AMPLIMITE Connectors, Coax Mix Boardmount Power/Coax/Signal/Combination Standard Density, Series 109 Connectors Shell Size Contact Arrangement No. of Signal Contacts No. of Coaxial Contacts 2 C C C 10 17C Shell Size Contact Arrangement No. of Signal Contacts No. of Coaxial Contacts Shell Steel or copper alloy Plating Cadmium or tin Insert Approved material per MIL-DTL-208 Contact Selection: Standard (If not shown with connector): Size 8 coax: Table I, page 201 Size 8 power: page C 17 ±.010 [ ± 0.25].2 [6.17].11 [.] 2 Plcs. ±.00 Typ. [ ± 0.08] 25C 22 Typical Vertical.050 ±.020 [1.27 ± 0.51].00 ±.010 [7.62 ± 0.25] 2 Plcs. 5 6C 2.29 ±.010 [10.90 ± 0.25] Pin and Socket Connectors [ ].220 [5.59] Max [ ].0.50 [ ].18 [8.08] Ref..180 ±.020 [.57 ± 0.51] Locking Post.66 Ref. [16.1].86 [12.] Power Contact Plcs..070 [ ].112 Ref. [2.8] Typ [ ] Typical Right-Angle Hardware Options -0 Standoff Contact Shell Contacts Style Config. Plating Screwlocks Boardlocks Clinchnuts w/ Locking Power Coax Boardlocks Posts Spacers C Tin Vertical Recept. No No No Yes No No No No C1 Cad. Vertical No No No No No No Yes Yes C1 Cad. Vertical Recept. No No No No No No Yes Yes C Tin Vertical No No No Yes No No No No C5 Tin Right-Angle Yes Yes No No No Yes No No C Tin Vertical Recept. No No No Yes No No No No C Tin Right-Angle No Yes No No Yes Yes No No C Tin Vertical Recept. No Yes No Yes No No No No Notes: 1. insert arrangements shown. arrangement is mirror image. 2. See AMP customer drawing for PCB layouts.. The C arrangement can be mismated 180. Contact your Tyco Electronics Sales Engineer or call Technical Support for keyed Part Numbers. 199