High Feed Milling Cutters Very smooth cutting geometry 4-edged indexable inserts Ideal for machinability groups M and S and high alloyed tool steels

Transcription

1 High Feed Milling Cutters Very smooth cutting geometry 4-edged indexable inserts Ideal for machinability groups M and S and high alloyed tool steels NO. 11-I

2 FR INDUSTRIE DES MOULES ET MATRICES IT FRESE PER STAMPI ES HERRAMIENTA / MATRICERÍA Product Description New high-feed milling cutter for roughing in a diameter range of Ø mm. Different indexable insert geometries for machining: steel cast iron material of the machinability groups M (stainless steel) and S (heat-resistant alloys and titanium alloys) Area of Application Face and contour milling in the mechanical engineering, mold & die industry and aerospace industry. Technical Features 4-edge indexable insert for depth of cut ap up to 2.2 mm (SDES and SDMS ) and 3.7 mm (SDES19 and SDMS19 ). Different geometries for stable and unstable conditions. 3 neutral geometries and 2 positive geometries in 2 different sizes for diverse applications ensure stock removal rates, even in difficult applications. Benefits First radial, high-feed geometry from Innotool for a depth of cut of up to 3.7 mm in materials such as stainless steel and heat-resistant steels and titanium alloys with 4-edged indexable inserts for economic cutting. Very smooth cutting geometry 4-edged indexable inserts different insert geometries available in 2 different sizes Shell-type and screw-type end mills Tool diameter range mm Ideal for machinability groups M and S and high-alloyed steel Printing errors, mistakes and technical changes are reserved. 2

3 WITH SCREW-IN TYPE ADAPTION HIGH FEED L ØD M Ød1 Grade a Designation D d1 L a M Z IK PS PS PS PS SDES0MDR 1 SDES0MDR SDES01N R 1, 1 12,9,08,08 12,9,08 SDES01N-001 R 1, 1 SDMS0MDR-PH 1 SDMS01R-PH R 1, 1,08,08,08 SDES0MPR 1 SDES0MPR-001 1,08,08 Designation Design IN20 IN230 IN400 IN4030 IN403 SDES0MDR neutral geometry, chamfered SDES0MDR-001 neutral geometry, sharp SDES01N neutral geometry, chamfered R1. SDES01N-001 neutral geometry, sharp R1. SDMS0MDR-PH positive geomatry, chamfered SDMS01R-PH positive geometry, chamfered R1. SDES0MPR 2) neutral geometry convex, chamfered SDES0MPR-001 2) neutral geometry convex, sharp programming radius 3.2 2) programming radius 3. and possible depth of cut 2.2 mm and tool dia. will be 1 mm smaller = P = M = K = N = S = H SPARE PARTS 1 2 SM R0 DS-A00T 1 = insert screw 2 = screw driver 3

4 MOULD AND DIE MILLING ADAPTION ACC. TO DIN 8030 HIGH FEED L ØD Ød1 a Ød Designation D d d1 L a Z IK PS PS PS PS PS PS PS PS PS PS PS PS fine pitch SDES0MDR 1 SDES0MDR SDES01N R 1, 1 12,9,08,08 12,9,08 SDES01N-001 R 1, 1 SDMS0MDR-PH 1 SDMS01R-PH R 1, 1,08,08,08 SDES0MPR 1 SDES0MPR-001 1,08,08 Designation Design IN20 IN230 IN400 IN4030 IN403 Grade SDES0MDR neutral geometry, chamfered SDES0MDR-001 neutral geometry, sharp SDES01N neutral geometry, chamfered R1. SDES01N-001 neutral geometry, sharp R1. SDMS0MDR-PH positive geometry, chamfered SDMS01R-PH positive geometry, chamfered R1. SDES0MPR 2) neutral geometry convex, chamfered SDES0MPR-001 2) neutral geometry convex, sharp programming radius 3.2 2) programming radius 3. and possible depth of cut 2.2 mm and tool dia. will be 1 mm smaller spare parts see page 3 = P = M = K = N = S = H 4

5 HI HIGH-FEED MILLING CUTTER ADAPTION ACC. TO DIN 8030 HIGH FEED L ØD Ød1 Grade FR INDUSTRIE DES MOULES ET MATRICES IT FRESE QUAD PER STAMPI ES HERRAMIENTA / MATRICERÍA a Ød Designation D d d1 LK L a Z IK PS PS PS PS PS PS PS PS fine pitch SDES1906MDR 1 SDES190620N R 2 1 SDES190620N-001 R ,9 6,3 18,9 6,3 19 6,3 SDMS1906MDR-PH 1 SDMS190620R-PH R 2 1 SDES1906MPR 1 18,99 6,3 18,99 6,3 18,84 6,3 SDES1906MPR ,84 6,3 Designation Design IN20 IN230 IN400 IN4030 IN403 SDES1906MDR neutral geometry, chamfered SDES190620N neutral geometry, chamfered R2 SDES190620N-001 neutral geometry, sharp R2 SDMS1906MDR-PH positive geometry, chamfered SDMS190620R-PH positive geometry, chamfered R2 SDES1906MPR 2) neutral geometry convex, chamfered SDES1906MPR-001 2) neutral geometry convex, sharp programming radius 4. 2) programming radius. and possible depth of cut 3.7 mm and tool dia. will be 1.2 mm smaller = P = M = K = N = S = H SPARE PARTS 1 2 SM60--R0 DS-T2T 1 = insert screw 2 = screw driver Printing errors, mistakes and technical changes are reserved.

6 MOULD AND DIE TECHNICAL INFORMATION insert: SDMS...-PH SDES...MDR... SDES...N... SDES...MPR... SDMS19...-PH SDES19...MDR... SDES19...N... SDES19...MPR... recom. cutting depth: ap = 1. mm ap = 1.8 mm ap = 1.8 mm ap = 2 mm ap = 2. mm ap = 2. mm recom. cutting depth: ap = 2 mm ap = 2 mm ap = 2.2 mm ap = 3 mm ap = 3 mm ap = 3.7 mm programming radius: R 3.2 R 3.2 R 3. R 4. R 4. R. Recommended cutting data: material cutting speed Vc [m/min] feed per tooth 1st choice dry machining 1st choice wet machining fz resp. wear resistant carbide resp. ductile carbide unalloyed steel IN IN alloyed steel 800 N/mm 2 IN IN alloyed steel 1100 N/mm 2 IN IN stainless steel IN IN gray cast iron IN IN nodular cast iron IN IN aluminum high temperature alloys IN IN titanium alloys - - IN hard machining < 4 HRC IN hard machining < 63 HRC Tips: The worse the material machinability, the smaller the contact width should be chosen. The smaller the cutting tool diameter, the higher the cutting speed can be. Approaching feed rate should be reduced by 30 %. 4-edged insert Ramping data and circular interpolation: tool diameter General information: insert size insert screw: torque: torque wrench: ramp. angle [ ] MDR / N- and R-geometry min. SM R0 4 Nm DTNV00S with bit DS-T1TB ramp. angle [ ] insert size 19 insert screw: torque: torque wrench: min. MPR-geometry SM60--R0 8 Nm DTNV00S with bit DS-T2TB Order-No.: no print Version Innovative Cutting Tools Florianstrasse -17 D-7166 Vaihingen-Horrheim, Germany Phone: +49 (0) Fax: +49 (0) info@innotool.de