Heavy Duty Assembly for the Oil & Gas Industry

Transcription

1 Data Sheet Heavy Duty Assembly for the Oil & Gas Industry Temperature Sensor for Arduous Environments Ex certified including Ex d according to ATEX Constructed from durable, high-quality materials for use in heavy duty applications Different hazardous area protection concepts available Ex certification according to ATEX with FM and CSA certified versions available Low cost of ownership exchangeability of inserts while line or vessel is in service Display option available enables on-the-spot measurement Wide range of applications covered oil exploration and pipelines; offshore; petro-chem/ chemical industries; machinery and protective measures Fitted with industry-standard DIN Form B size transmitter enables mounting in a wide range of connection heads According to Simple all-in-one coding structure provides complete sensor and transmitter assembly with a single part number Engineered solutions for optimized and dependable process measurements

2 Description The SensyTemp Heavy Duty Temperature Sensor has been developed for applications in particularly arduous environmental conditions. In connection with special inserts, this sensor may be supplied as an intrinsically safe explosion-proof, or flameproof, version. Global players can rely on one proven product concept worldwide, thus reducing their engineering, supply and storage costs. Connection Heads and Standard Assembly for Transmitters With Ceramic Terminal Block Head-mounted Transmitters for Ex ia and Non-Ex-Applications TR-04 Eco Fixed Range TH-0 Programmable TH-02 Programmable HART TF-2 Profibus PA TF-02 Foundation Fieldbus With Replaceable Transmitter Mounted on the Insert for Ex ia Applications TR-04-Ex Fixed Range TH-0-Ex Programmable TH-02-Ex Programmable HART TF-2-Ex Profibus PA TF-02-Ex Foundation Fieldbus With Transmitter and Digital Display 2

3 Sensor Design Digital display AGLHD/AGSHD M20 x.5 ø H ø 32 6 N 22 4 T ø P2 ey N = Nominal length = Extension length = Insertion length P = Stem diameter (see Table) P2 = Stem diameter at tip (see Table) T = Lagging length Flange Thread P P2 in. /2 in. to 3 /4 in. 20 mm 6 mm /2 i n. to 2 in. in. 25 mm 20mm 3

4 Connection Heads Without Display Without Display With Digital Display With Digital Display AGL Aluminium Alloy Epoxy coating, 70μm AGS stainless steel AGLH Aluminium Alloy Epoxy coating, 70μm AGSH stainless steel AGLHD Aluminium Alloy Epoxy coating, 70μm AGSHD stainless steel AGLFD Aluminium Alloy Epoxy coating, 70μm AGSFD Stainless Steel 4

5 Extension Connections Assemblies /2 in. BSP 0 0 ES nipple & union 2 x /2 in. NPT ES nipple/union & spring 2 x /2 in. NPT M24 gland nut & ring 0 /2 in. NPT 0 0 E2S or E3S nipple /2 in. BSP x /2 in. NPT E2S or E3S nipple 2 x /2 in. NPT E4S Gland nut & ring M24 x /2 in. NPT ey = Extension length 5

6 Solid Drilled Thermowells Introduction Thermowells manufactured by ABB are machined from solid bars or forgings. They can be used with all Resistance Thermometers, Thermocouples, Filled Systems and Dial Thermometer Indicators, as well as for test purposes. They are used extensively throughout the Power, Process and Petrochemical industries to protect the sensors from the process fluid and to enable servicing, or replacement, of sensors without the need for plant shut down. All thermowells are machined on special-purpose high-accuracy machines and, with careful quality control, ensure: (a) perfect concentricity of the bore with respect to the outside diameter (b) a consistent wall-thickness over the full length of the thermowell (c) a wide selection of profiles are available from our vast CAD/CAM library. Materials selected for the manufacture of solid-drilled thermowells are of the highest quality. Strict quality control is applied to both materials selection and the manufacturing processes. Full certification, including original mill and suppliers materials certificates are provided (to EN ). The requirements of NACE Standard MR-0-75 can also be met if specified. Design Thermowells supplied by ABB are designed to generally comply with the codes of practice as laid down by the British Standards Institution, DIN, ASME and other authorities. For more detailed advice the relevant code of practice, or standard, should be consulted. All thermowells are manufactured to conform to the PED (97/23/ EC SEP). Materials ABB is experienced in the handling, machining and welding of all types of stainless steel and special alloys, such as Monel, lnconel, lncolloy, Duplex, Super Duplex and Hastelloy, as well as Titanium, Nickel and other materials. Thermowells can be manufactured in all these materials from bar or forgings as appropriate. Guidance on the selection of materials for a particular application is readily available from our Engineering Department. Surface Finish Thermowells are normally supplied with a fine-machined surface finish, equal to RA 3.2 or better. Polished or other finishes may be supplied on request. Special corrosion or wear-resistant coatings can be applied to the immersed length of flanged thermowells, e.g., Stellite, PTFE, Tungsten Carbide, Tantalum etc. Heat Treatment All thermowells can be heat-treated to individual requirements. Quality Assurance Inspection Full traceability of all materials is maintained. Inspection is carried out at various stages from release of materials through manufacture, including material analysis checks and ultrasonic examination. Final inspection includes the following: (i) Full dimensional check (ii) Bore concentricity check (iii) Hydro testing to.5 x flange rating (iv) Dye penetrant test if required (v) Radiography if required (vi) ltrasonic testing if required (vii) Ferrite scope testing if required (viii) PMI (qualitative and quantitative) if required (ix) Thermowell calculations in accordance with Murdock are available. All thermowells are thoroughly cleaned and degreased prior to despatch. Documentation Each instrument is supplied with 3. certification to EN , wetted parts only, and a certificate of conformity and a Declaration of the Safe Conditions of se. Aditional documentation to Customer's specification is available on request. 6

7 Selection of Dimensions and Profiles ) Process Connection (C) should be selected to suit the particular application and plant standard being used. 2) Select a thermowell with a Lagging Length (T) where either the thermowell has to pass through an insulation or 'lagging' layer, or where it is desirable to position the assembly connection head away from the pipe or tank whose temperature is being measured. Screwed thermowells may be supplied without lagging length (T). 3) The Immersion Profile selected should take account of the fluid flow characteristics, strength of thermowell required and depth of immersion. Preferred profiles are: (a) Parallel Profile (b) Taper Profile (c) Stepped Profile. se profile (b) for short to medium length thermowells, profiles (a) and (c) for longer thermowells. Care should be taken, when selecting a thermowell having a Sensitive Tip, to ensure that the reduction in metal thickness around the tip (P2) does not lead to permissible stresses being exceeded. Consult our technical department for advice. 4) Choose immersion Length () to ensure that the sensing element protrudes sufficiently into the medium whose temperature is to be detected, to give a representative measurement and to ensure that the sensing element is sufficiently remote from outside influences as to be unaffected by them. For pipes the sensing element should be positioned as near to the centre line as possible but at least /3 of the pipe diameter in from the outer skin. 5) Response Times EM 6075 describes response times in terms of a step change in temperature of water flowing at 0.4 m/s in the range of 25 C to 35 C. For solid-drilled stainless steel thermowells of the tapered design the response to T 0.5 is of the order of 5 s and to T 0.9 is in the order of 45 s. For parallel design thermowells the response to T 0.5 and T 0.9 is in the order of 30 s and 60 s respectively. A reduced tip design responds faster than the tapered design, T s typically T s typically. Response times in operation are affected by many XXXXX including the conductivity of materials*, the specific heat capacity of materials*, the thermal gradient, the flow XXXX of the medium and the pressure of a gas. * Materials of construction and fluid under test. 6) Mechanical Stress and Vibration Solid-drilled thermowells are extremely strong devices designed for use in the most demanding and arduous environments. Should concern exist as to the sensitivity of a particular themowell please consult our engineering team for advice. Calculations of the thermowell assemblies to withstand static, kinetic and harmonic stresses are available to the Murdock Standard. 7

8 Sensor Design Example Thermowell Digital display AGLHD/AGSHD ø 32 T ø 32 T ø 32 T M20 x.5 6 ø P2 75 ø P2 4 Type F Straight Profile Flanged Type F2 Taper Profile Flanged Type F3 Stepped Profile Flanged T ø P T 25 ø P C Welded on Flange Fillet & Groove Welded on Flange Full Penetration Weld Forged Thermowell 6 Type S Straight Profile Screwed Type S2 Taper Profile Screwed Type S4 Straight Profile Screwed ey = Extension length = Insertion length T = Lagging Length C = Process Connection 25 T ø P2 Type S5 Taper Profile Screwed 8

9 Alternative Version with Center Spring according to S Standards Measuring-inserts with a spring-loading in the extension are widespread in the American market. The versions listed below provide this feature. Even though the exchange of the measuring-insert requires more effort; one solution is the application of integral sensor assemblies, in conjunction with field-mounted temperature transmitters. This option enables the observation of the display at a 90 angle in relation to the thermowell. Devices with a central spring are available as Non-Ex, Intrinsically safe (EEx i) and explosion-proof (EEx d) versions, according to ATEX. Axial Head Mounting With Ceramic Terminal Block With Transmitter With Transmitter and Digital Display 9

10 Alternative Version with Center Spring according to S Standards Radial Head Mounting With Ceramic Terminal Block With Transmitter With Transmitter and Digital Display 0

11 Head-mounted Temperature Transmitters Analog Fixed Range Digital Programmable Digital HART Digital Fieldbus PROFIBS PA Digital Fieldbus FONDATION Fieldbus TR04-Eco/TRO4 TH0/TH0-Ex TH02/TH02-Ex TF2/TF2-Ex TF02/TF02-Ex Input (Sensor Type) RTD type (2-, 3- and 4-wire)/ min. span Pt00/40 Pt00 to 000/20 Ni00, Ni500/20 Pt50 to Pt00 to Pt000/20k Ni00/20k Pt50 to Pt00 to Pt000 Ni50 to Ni00 to Ni000 Pt0 to Pt00 to Pt000 Ni50 to Ni00 to Ni000 Cu0, Cu00 T HC type (internal CJC) B, E, J,, L, N, R, S, T, B, E, J,, R, S, T, D, L, N, C, B, C, D, E, J,, L, N, R, S, T, V oltage 25 to 200mV 5 to 5mV 00 to 200mV R esistance 0 to 5000Ω 0 t0 400Ω/ 0 to 4000Ω 0 to 500Ω/ 0 to 4000Ω Electrical Isolation (Input/Output) Yes Yes Yes Supply Voltage 0.5 to 30V DC Ex 0.5 to 29.4V DC.5 to 30V DC Ex.5 to 29.4V DC 8.5 to 30V DC Ex 8.5 to 29.4V DC 9 to 32V Ex 9 to 7.5V 9 to 32V Ex 9 to 24V Output 4 to 20mA 4 to 20mA 4 to 20mA + HART signal p to 3 digital values + status p to 2 digital values + status Explosion Protection Ex-N N on-incendive Intrinsically Safe Special Features Indicator/ Local Configurator Configuration Software Tools Configuration Handheld P TB: ATEX II 2() G EEx ia IIC T6 F M, C SA: Class, Div., Groups A, B, C, D; T6; IS and Zone or 0 PTB: ATEX I I 3G EEX N A IIC T6 P TB: ATEX II 2() G EEx [ia] ib IIC T6 F M, CSA Class Div. 2 Groups A, B, C, D, T6 P TB: ATEX II 29)G EEx [ia] ib IIC T6 Class, Div. Groups A, B, C, D, T6 and Zone 0 Diagnostics, arithmetic functions (mean, difference) custom linearization 64 capabilities ) Y es 2 ) / Y es 2 / es SMART VISION custom linearization 32 capabilities Z elm: ATEX II 2 G EEx ia IIC T6 D MT:ATEX (in prep. ) II 3G EEx n A II T6 F M, CSA (applied) Class : Div. 2 Group A, B, C, D DMT: ATEX II G EEx ia IIC T6 F M, CSA (applied for) Dual channel, diagnostics, redundancy, arithmetic functions, custom linearization 2) 2) Y / Yes No SMART VISION AMS, DTM for FDT DTM for HDT and SMART VISION SIEMENS Simatic PDM-driver One or dual channel parametry, diagnostics, custom linearization Planned Configuration with DD and CFF file STT04 69HT, STT04. HHT275 ) The above are the more common ranges of transmitter, other ranges are available details 2) Displays and meters are available in conjunction with complete sensor assemblies only. of which can be obtained on application.

12 Ordering Information H eavy Duty Thermowell Assemblies (Solid Drilled) Model No. V068/ X XX Material 304 stainless steel NSS3603/ASME IX (Standard) 36 stainless steel NSS30403/ASME IX 32 stainless steel NSS3203/ASME IX Hastelloy C276 NSN0276/ASME IX Hastelloy B2 NSN0665/ASME IX Monel alloy 400 NSN04400/ASME IX Inconel alloy 600 NSN0660/ASME IX Incoloy alloy 800 NSN08800/ASME IX Duplex NSN0665OS3803/ASME IX Super Duplex NSNOS32550/ASME IX Other materials Process Connection in. 50# RF Flange - Fillet & Seal weld in. 300# RF Flange - Fillet & Seal weld /2 in. 50# RF Flange - Fillet & Seal weld /2 in. 300# RF Flange - Fillet & Seal weld /2 in. 600# RF Flange - Fillet & Seal weld /2 in. 50# RF Flange - Full penetration weld /2 in. 300# RF Flange - Full penetration weld /2 in. 600# RF Flange - Full penetration weld /2 in. 900# RF Flange - Full penetration weld /2 in. 600# RTJ Flange - Full penetration weld /2 in. 900# RTJ Flange - Full penetration weld 2 in. 50# RF Flange - Fillet & Seal weld 2 in. 300# RF Flange - Fillet & Seal weld 2 in. 600# RF Flange - Fillet & Seal weld 2 in. 50# RF Flange - Full penetration weld 2 in. 300# RF Flange - Full penetration weld 2 in. 600# RF Flange - Full penetration weld 2 in. 600# RTJ Flange - Full penetration weld Other flanged /2 in. BSP Screwed Thread Paralle l /2 in. NPT Screwed Thread Tapere d 3 /4 in. BSP Screwed Thread Paralle l 3 /4 in. NPT Screwed Thread Tapere d in. BSP Screwed Thread Parallel in. NPT Screwed Thread Tapered Other Screwed Stem Design Solid Drilled - Straight Fanged Solid Drilled - Tapered Flanged Solid Drilled - Reduced Tip Flanged Solid Drilled - Screwed Tapered No Lag Solid Drilled - Screwed Straight No Lag Solid Drilled - Screwed Straight Lag Length 'T' Solid Drilled - Screwed Tapered Lag Length 'T' Immersion Length (mm) '' to be stated in 0mm increments Length 00 (Example 00 = 00mm) Length 990 (Example 990 = 990mm) Length 999 (Example 999 = 000mm) Lagging Length 'T' (mm) 0 50 mm (Standard for Flanged Thermowells up to 600#) 70 mm (standard for flanged thermowells above 600lb) 0 mm 20 mm 30 mm 40 mm 60 mm 80 mm 90 mm (Note 5) (Note 5) (Note 5) (Note 5) (Note 5) (Note 5) (Note 5) (Note 6) (Note 6) (Note 6) (Note 6) (Note 6) (Note 6) (Note 6) (Note 6) (Note 6) (Note 6) (Note ) (Note ) (Note ) (Note 2) (Note 2) (Note 2) (Note 2) (Note 3) (Note 4) (Note 4) (Note 5) (Note 5) (Note 5) (Note 5) (Note 4) (Note 4) (Note 4) H L M P B A C D S X CODE No. PART F F2 F3 F4 F5 P3 P4 P5 P6 R R2 F7 F8 F9 P7 P8 P9 R3 FX S S2 S3 S4 S5 S6 SX XX F F2 F3 S S2 S4 S5 XXX Continued on next page. X 2

13 CODE No. PART Model No. V068 X XX H eavy Duty Thermowell Assemblies (Solid Drilled) / XX XXX X PART 2 X X X X X X Extension Type ES 2 Nipples & nion /2 in. NPT Head with /2 in. NPT Thermowell E = 50 mm Stainless Steel ES Spring Version /2 in. NPT Head with /2 in. NPT Thermowell E = 50 mm Stainless Steel E2S Nipple with Locknut /2 in. BSP Head with /2 in. NPT Thermowell E = 75 mm Stainless Steel E3S Nipple with Locknut /2 in. BSP Head with /2 in. NPT Thermowell E = 50 mm Stainless Steel E4S Fabricated M24 x.5 Head with /2 in. NPT Thermowell E = 30 mm Stainless Steel E5S Nipple with Locknut /2 in. BSP Head with /2 in. NPT Thermowell E = 34 mm Stainless Steel Sensor x Pt00, 3-wire Sensor with Sheath in Stainless Steel x Pt00, 4-wire Sensor with Sheath in Stainless Steel 2 x Pt00, 2-wire Sensor with Sheath in Stainless Steel 2 x Pt00, 3-wire Sensor with Sheath in Stainless Steel x Type (Insulated Hot Junction) Sensor with Sheath in Stainless Steel 2 x Type (Insulated Hot Junction) Sensor with Sheath in Stainless Steel x Type (Insulated Hot Junction) Sensor with Sheath in Inconel 2 x Type (Insulated Hot Junction) Sensor with Sheath in Inconel x Type J (Insulated Hot Junction) Sensor with Sheath in Stainless Steel 2 x Type (Insulated Hot Junction) Sensor with Sheath in Stainless Steel x Type T (Insulated Hot Junction) Sensor with Sheath in Stainless Steel 2 x Type T (Insulated Hot Junction) Sensor with Sheath in Stainless Steel Accuracy Pt00 ohm, Class B Accuracy Standard Range (Note 6) Pt00 ohm, Class A Accuracy Specify Range (Note 6) Thermocouple Class (Note 7) Thermocouple Class 2 (Note 7) Connection Head AGL Connection Head in Aluminium with M20 Single Cable Entry IP65 AGLH Connection Head in Aluminium with M20 Single Cable Entry IP65 AGLFD (Not with TF transmitter) Radial Mounting Connection Head in Aluminium with Single Cable Entry IP66 with CoMeter AGLFD (Not with TF transmitter) Radial Mounting Connection Head in Aluminium with Single Cable Entry IP66 with ProMeter AGLHD (Not with TF transmitter) Connection Head in Aluminium with Single Cable Entry IP66 with ProMeter (Note 7) AGLHD (Not with TF transmitter) Connection Head in Aluminium with Single Cable Entry IP66 with CoMeter (Note 7) AGS Connection Head Stainless Steel with Single Cable Entry IP66 AGSH Connection Head Stainless Steel with Single Cable Entry IP66 AGSFD (Not with TF transmitter) Radial Mounting Connection Head in Stainless Steel with Single Cable Entry IP66 with CoMeter AGSFD (Not with TF transmitter) Radial Mounting Connection Head in Stainless Steel with Single Cable Entry IP66 with ProMeter AGSHD (Not with TF transmitter) Connection Head in Stainless Steel with Single Cable Entry IP66 with ProMeter (Note 7) AGSHD (Not with TF transmitter) Connection Head in Stainless Steel with Single Cable Entry IP66 with CoMeter (Note 7) Cable Entry x M20 x.5 (Standard) 2 x M20 x.5 (Note 8) x /2 in. NPT 2 x /2 in. NPT (Note 8) Certification (EEx d) Explosion proof suitable for Zone 0 (Note 8) (EEx N) Increased safety suitable for Zone 2 (Note 8) (EEx ia) (Transmitter only see associated data sheet for details) Suitable for Zone 0 Safe D H J L M N A B C D E F G H B A 2 G H V W R L M Y Z N T D N A S Continued on next page. 3

14 Ordering Information H eavy Duty Thermowell Assemblies (Solid Drilled) Model No. V068/ X XX Head-mounted Transmitter Without (terminal block fitted) 4 to 20 ma Fixed Range Pt 00 ohm only TR-04-Eco 4 to 20 ma Fixed Range Pt 00 ohm only TTR-04-Ex (EEx ia Zone 0) 4 to 20 ma Programmable Range TH-0 4 to 20 ma Programmable Range TTH-0-Ex (EEx ia Zone 0) Programmable Range Hart Protocol & 4 to 20 ma TH-02 Programmable Range Hart Protocol & 4 to 20 ma TH-02-Ex (EEx ia Zone 0) Profibus PA only (No indication) TF-2 Profibus PA only (No indication) TF-2-Ex (EEx ia Zone 0) Foundation Fieldbus only (No indication) TF-02 Foundation Fieldbus only (No indication) TF-02 (EEx ia Zone 0) Fixed Transmitter Ranges TR 04 S tandard Fixed range 30 to 60 C S tandard Fixed range 20 to 40 C S tandard Fixed range 0 to 40 C S tandard Fixed range 0 to 60 C S tandard Fixed range 0 to 00 C S tandard Fixed range 0 to 20 C S tandard Fixed range 0 to 50 C S tandard Fixed range 0 to 200 C S tandard Fixed range 0 to 250 C S tandard Fixed range 0 to 300 C S tandard Fixed range 0 to 400 C S tandard Fixed range 0 to 600 C Non-standard range (fixed) Programmed Range Default factory settings (Pt 00Ω, 0 to 00 C, 4-wire) Defined range (Specify from to ) CODE No. PARTS and 2 XX XXX X X X X X X X (Notes 9, 6) (Note 6) (Note 9) (Notes 9, 0) (Note 0) (Note 9, ) (Note ) (Notes 9, ) (Note ) (Note 2) (Note 2) (Note 2) (Note 2) (Note 2) (Note 2) (Note 2) (Note 2) (Note 2) (Note 2) (Note 2) (Note 2) (Note 2) (Note 3, 4) (Note 4) PART 3 X X XX 0 A 6 F 9 J L M N A B C D E F G H J L M X O P Options Bonded hot junction (single only) 3000lb nipples and union Tag number on stainless steel tag Internal pressure test of thermowell Extenal pressure test of thermowell Chain for lid of connection head (AGL Heat treatment (NACE NR 0-90) Dye penetrant test Clean for oxygen service Clean for chlorine service Frequency calculation (Murdock) Transmitter 2 points Polished finish on stem Positive metal identification Full mechanical test certificate Other (please specify) Operating and maintenance instructions Call Factory for Details & AGS only) For Notes see Page 5. 4

15 Ordering Information Notes.. Not available with Process Connection code S, S2, S3, S4, S5, S6. 2. Not available with Process Connection code F, F2, F3, F4, F5, F6, F7, F8, F9, P3, P4, P5, P6, P7, P8, P9, R, R2, R3. 3. Not available with Stem Design code F, F2, F3, S4, S5. 4. Not available with Stem Design code S, S2. 5. Not available with Stem Design code F, F2, F3, S, S2. 6. Not available with Sensor code A, B, C, D, E, F, G, H. 7. Not available with Sensor code, 2, 3, 4, Not available with Connection Head code A, B, C, D, W, V, Y, Z. 9. Not available with Certification code A. 0. Not available with Connection Head code R, T.. Not available with Connection Head code, R, N, T. 2. Not available with Head Mounted Transmitters code 0, 6, F, 9, J,, L, M, N. 3. Not available with Sensor code, 2, 4, 5, A, B, C, D, E, F, G, H. 4. Not available with Head Mounted Transmitters code, A. 5. Wetted Parts only Stainless Steel flange with Raised Face disc on material selected. 6. Full Penetration weld Stainless Steel flanges only. 7. Only available with Extension type H. Example Ordering Code V068 LF3F D2BG0D9P C Model number Thermowell Details Immersion and Lagging Lengths Components Specify Range 5

16 ABB has Sales & Customer Support expertise in over 00 countries worldwide The Company s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice. Printed in (09.06) ABB 2006 SS/HDA Issue 4 ABB Limited Salterbeck Trading Estate Workington, Cumbria, CA4 5DS Tel: +44 (0) Fax: +44 (0) ABB Inc. 25 E. County Line Road Warminster, PA 8974 SA Tel: Fax: