RD-SAF Face milling and profiling cutter with positive round inserts

Transcription

1 RD-SAF Cutter program, RD 2, RD 6, RD 20 ødm (CM) m l 2 ødm m B ød c ød c Morse taper Arbor mounting D c D 3 Max. dm m l 2 l 3 B F Z Nb of inserts Coolant channels Morse taper RD-2/ CM CM RC No RD-20/ CM CM RC No Arbor mounting RD-2/ AL RC No RD-2/ AL RC No ) RD-2/ AL RC No ) RD-2/ AL RC No ) RD-2/00-06-AL RC No ) RD-6/ AL RC No ) RD-6/ AL RC No ) RD-6/00-06-AL RC No ) RD-20/ AL RC No ) RD-20/00-05-AL RC No ) ) Optional coolant screw can be ordered separately Max. RPM kg Spare parts Optional spare parts Diameter D 3 Insert screw Screw driver Torque wrench Special mounting screw Size Nm Nm RC mm M N.m DMP IP TDX 25PLUS 5 IP RC mm M N.m DMP IP TDX 25PLUS 5 IP 3.0 DVZ 75 RC mm M N.m DMP IP TDX 25PLUS 5 IP RC mm M N.m DMP IP RC mm M N.m DMP IP Diameter D 3 Coolant screw RC mm - RC mm DVZ 3523 RC mm DVZ 3535 RC mm DVZ 3536 RC mm DVZ 3523 RC mm DVZ 3535 RC mm DVZ 3536 RC mm DVZ 3535 RC mm DVZ General Catalog

2 RD-SAF Insert program 7 ød RCMT RCMT RCMT RCMT... F8-33 ød s Grades d s d l r b s t KX05 KX20 KX2 N RCMT 2 04 M0 EN F RCMT 2 04 M0 SN F RCMT 2 04 M0 EN F RCMT 2 04 M0 SN F RCMT 6 06 M0 EN F RCMT 6 06 M0 SN F RCMT 6 06 M0 SN F RCMT M0 SN F RCMT M0 SN F RCMT M0 SN F Article which can be ordered Ordering example: RCMT 2 04 M0 EN F Cutting conditions P Steel M Stainless steel K Cast iron N Non-ferrous aluminum S Super alloys H Hardened materials Grade Feed per tooth (mm) Free machining and low carbon (20-70 HB) Medium and high carbon Alloy and easy to machine tool steels ( HB) Tool and die steels Ferritic and martensitic ( HB) Austenitic (40-80 HB) Ph and duplex Aluminum < 7% Si Aluminum 7% - 2% Si Aluminum > 2% Si (<30 HB) Non-ferrous Iron based alloys ( HB) Nickel and cobalt base alloys, hastelloy, inconel, stellite ( HB) Titanium alloys 6AL-V4 (0-450 HB) Case hardened carbon steels (50Rc - 62Rc) Case hardened alloy steels (40Rc - 50Rc) Hardened tools steels (45Rc - 62Rc) Hardened irons (400 BHN) v c f z v c f z v c f z v c f z v c f z v c f z v c f z v c f z v c f z v c f z v c f z v c f z v c f z v c f z The cutting speed (v c ) and the feed per tooth values have to be optimized depending on specific machined material. Customer Service - Tel.: +33 (0) Fax: +33 (0)

3 RD-SAF Milling cutter characteristics Cutting conditions The RD-SAF cutter range with round inserts are designed for rough machining of hard steel and cast irons for use with moulds and press tools as a whole Therefore, these cutters are particularly suitable for modern C.N.C machines making complex shapes by continuous interpolation in 3 axis. The robustness of these cutters, together with tough cutting edge ensure safe operation in rough machining of moulds and dies. The cutting depth may be as much as 6, 8 or 0 mm, i.e. the value of the insert radius (/2 d ). Single-piece cutters with diameters from 6 to 25 mm can be used for facing, slotting or pocketing. Cutters with diameters from 60 to 35 mm in the cartridge version are only recommended for surfacing RD 20 RD 6 RD 2 0, 0,2 0,3 0,4 0,5 f z Cutting depth / Tooth feed f z Milling in pockets X Ø D Max. Y Z Max. : /2 d a Max max. Max. (mm) RD-2 3,5 RD-6 5 RD-20 6 These values must be reduced by 50% for single-tooth cutters. Chip evacuation Coolant pressure, preferably along two different directions as close as possible to the inserts. Slotting In slotting, when the cutting depth reached the insert radius (/2 d), the cutting height on the sides of the slot is equal to 3/4 of d. Actual 3/4 d ap maxi /2 d 436 General Catalog

4 RD-SAF Milling cutter characteristics Drilling with helical cycle Ø T RD-SAF cutters are designed to allow drilling in solid material or the enlargement of holes by helical interpolation within the limits shown on the sketches below. Ø T max. Max. : /3 d Without pilot hole 2 D With pilot hole Ø of pilot hole + 2 D ØT Assembly instructions for inserts with facets Before tightening the screw, make sure that : - the insert facets are in contact with the slopes of the cutter housing. 2 - the insert lower face is in contact with the cutter housing seat. Number of cutting edges Inserts with facets around the periphery enable precise indexing depending on the cutting depth and maximum use of the cutting edge. The facets make it possible to both locate the insert correctly in its housing and to prevent it from turning or getting loose when working in ramping or axial penetration. RCMT 2 2 facets 3 2 max 6 max 3 4 edges 6 edges 2 max 0,8 2 edges RCMT 6 8 facets 2 max 8 4 edges max 2,3 8 edges RCMT 20 8 facets 2 max 0 4 edges max 2,9 8 edges Safety The inserts thickness make them very robust while allowing better heat dissipation and hence longer insert life. Insert thickness d s 2 4,76 6 6, ,35 Customer Service - Tel.: +33 (0) Fax: +33 (0)

5 Cutter program, TR 05, TR 07, TR 08 ødm m l 2 ød 5m ød th l 3 l c Cylindrical shank Threaded modular heads D c D 3 Max. dm m D 5m d th l 2 l 3 l c A ) B Z Nb of inserts Coolant channels Long cylindrical shank TR-05/00-02-QC RD No TR-07/02-02-QC RD.. 07 T.. 2 No TR-07/05-02-QC RD.. 07 T.. 2 No TR-07/ QC RD No TR-08/06-02-QC RD.. 08 T2.. 2 No Undersized cylindrical shank TR-07/05-02-QC RD No Threaded modular heads TR07 02R02 P08X M ) - 2 RD.. 07 T.. 2 No - 3) TR07 05R03 P08X M ) - 4 RD.. 07 T.. 4 No - 3) TR07 06R03 P08X M ) 2) - 5 RD.. 07 T.. 5 No - 3) TR08 020R03 P0A M ) 2) - 2 RD.. 08 T2.. 2 No - 3) 0.09 ) Size of the wrench to be used for modular heads is given by dimension A 2) Use a narrow flat wrench 3) Max. RPM values are not given for modular heads as they are always used with long extensions Max. RPM kg Spare parts Diameter D 3 Insert screw Screw driver Torque wrench Size Nm Nm RD mm M N.m PT IP TDX 206PLUS 6 IP 0.6 RD.. 07 T mm M N.m PT IP TDX 207PLUS 7 IP 0.9 RD mm DVF 3658 M N.m PT IP TDX 208PLUS 8 IP.2 RD.. 08 T2.. 6 mm DVF 290 M N.m PT IP TDX 208PLUS 8 IP General Catalog

6 Insert program 5 ød RDHW RDMT RDMW... EN ød s Grades d s d l r b s t KX05 KX20 KX2 N RD inserts RDHW 05 0 M0 EN RD.. 07T.. inserts RDHW 07 T M0 EN RDMT 07 T M0 SN RDMW 07 T M0 EN RD inserts RDHW M0 EN RDMT M0 SN RDMW M0 EN RD.. 08T2.. inserts RDHW 08 T2 M0 EN RDMT 08 T2 M0 SN RDMW 08 T2 M0 EN Article which can be ordered Ordering example: RDHW 05 0 M0 EN Cutting conditions P Steel M Stainless steel K Cast iron N Non-ferrous aluminum S Super alloys H Hardened materials Grade Feed per tooth (mm) Free machining and low carbon (20-70 HB) Medium and high carbon Alloy and easy to machine tool steels ( HB) Tool and die steels Ferritic and martensitic ( HB) Austenitic (40-80 HB) Ph and duplex Aluminum < 7% Si Aluminum 7% - 2% Si Aluminum > 2% Si (<30 HB) Non-ferrous Iron based alloys ( HB) Nickel and cobalt base alloys, hastelloy, inconel, stellite ( HB) Titanium alloys 6AL-V4 (0-450 HB) Case hardened carbon steels (50Rc - 62Rc) Case hardened alloy steels (40Rc - 50Rc) Hardened tools steels (45Rc - 62Rc) Hardened irons (400 BHN) v c f z v c f z v c f z v c f z v c f z v c f z v c f z v c f z v c f z v c f z The cutting speed (v c ) and the feed per tooth values have to be optimized depending on specific machined material. Customer Service - Tel.: +33 (0) Fax: +33 (0)

7 Cutter program, TR 0 ødm m ødm m (CM) l 2 l 2 ød 5m ød th l 3 l c l c Cylindrical shank Morse taper Threaded modular heads D c D 3 Max. dm m D 5m d th l 2 l 3 l c A ) B Z Nb of inserts Coolant channels Long cylindrical shank TR-0/ QC RD No TR-0/ QC RD No TR-0/ QC RD No TR-0/ QC RD No TR-0/ QC RD No Undersized cylindrical shank TR-0/ QC RD No Morse taper TR-0/ CM CM RD No TR-0/ CM CM RD No Threaded modular heads TR0 020R03 P08X M ) - 2 RD No - 3) TR0 025R03 P08X M ) 2) - 3 RD No - 3) TR0 032R03 P08X M ) - 3 RD No - 3) TR0 040R03 P0A M ) - 5 RD No - 3) ) Size of the wrench to be used for modular heads is given by dimension A 2) Use a narrow flat wrench 3) Max. RPM values are not given for modular heads as they are always used with long extensions Max. RPM kg Spare parts Diameter D 3 Insert screw Screw driver Torque wrench Size Nm Nm RD mm DVF 3503 M N.m DMP IP TDX 25PLUS 5 IP General Catalog

8 Insert program 5 ød RDGT... F6- RDHW... F6-9 RDMT... F6-6 RDMW... F6 ød s Cutting conditions Grades d s d l r b s t KX05 KX20 KX2 N RD inserts RDGT 0 03 M0 EN F RDHW 0 03 M0 EN F RDMT 0 03 M0 SN F RDMW 0 03 M0 SN F Article which can be ordered Ordering example: RDHW 0 03 M0 EN F P Steel M Stainless steel K Cast iron N Non-ferrous aluminum S Super alloys H Hardened materials Grade Feed per tooth (mm) Free machining and low carbon (20-70 HB) Medium and high carbon Alloy and easy to machine tool steels ( HB) Tool and die steels Ferritic and martensitic ( HB) Austenitic (40-80 HB) Ph and duplex Aluminum < 7% Si Aluminum 7% - 2% Si Aluminum > 2% Si (<30 HB) Non-ferrous Iron based alloys ( HB) Nickel and cobalt base alloys, hastelloy, inconel, stellite ( HB) Titanium alloys 6AL-V4 (0-450 HB) Case hardened carbon steels (50Rc - 62Rc) Case hardened alloy steels (40Rc - 50Rc) Hardened tools steels (45Rc - 62Rc) Hardened irons (400 BHN) v c f z v c f z v c f z v c f z v c f z v c f z v c f z v c f z v c f z v c f z The cutting speed (v c ) and the feed per tooth values have to be optimized depending on specific machined material. Customer Service - Tel.: +33 (0) Fax: +33 (0)

9 Cutter program, TR 2, TR 6 ødm m ødm m (CM) l 2 l 2 ød 5m ød th ødm m B l 3 l c l c Cylindrical shank Morse taper Threaded modular heads Arbor mounting D c D 3 Max. dm m D 5m d th l 2 l 3 l c A 2) B Z Nb of inserts Coolant channels Long cylindrical shank TR-2/ QC RD.. 2 T3.. 2 No TR-2/ QC RD.. 2 T3.. 2 No TR-2/ QC RD.. 2 T3.. 3 No TR-2/ QC RD.. 2 T3.. 3 No Undersized cylindrical shank TR-2/ QC RD.. 2 T3.. 2 No Morse taper TR-2/ CM CM RD.. 2 T3.. 3 No Threaded modular heads TR2 032R03 P6A M ) - 2 RD.. 2 T3.. 2 No - 3) 0.20 TR2 040R04 P6A M ) - 3 RD.. 2 T3.. 3 No - 3) 0.95 Arbor mounting TR-2/ AL RD.. 2 T3.. 4 No TR-2/ AL RD.. 2 T3.. 4 No ) TR-2/ AL RD.. 2 T3.. 5 No ) TR-2/ AL RD.. 2 T3.. 4 No ) TR-2/ AL RD.. 2 T3.. 5 No ) TR 2/052-05ALC P RD.. 2 T3.. 5 Yes TR-2/ AL RD.. 2 T3.. 6 No ) TR-2/ AL RD.. 2 T3.. 6 No ) TR-6/ AL RD No ) TR-6/ AL RD No ) TR-6/ AL RD No ) TR-6/00-07-AL RD No ) ) Optional coolant screw can be ordered separately 2) Size of the wrench to be used for modular heads is given by dimension A 3) Max. RPM values are not given for modular heads as they are always used with long extensions Max. RPM kg Spare parts Diameter D 3 Insert screw Screw driver Torque wrench Special mounting screw Size Nm Nm RD.. 2 T mm DVF 3504 M N.m DMP IP TDX 25PLUS 5 IP RD.. 2 T mm DVF 3504 M N.m DMP IP TDX 25PLUS 5 IP 3.0 DVZ 75 RD.. 2 T mm DVF 3504 M N.m DMP IP TDX 25PLUS 5 IP RD mm DVF 3020 M N.m DMP IP Optional spare parts Diameter D 3 Coolant screw RD.. 2 T mm - RD.. 2 T mm DVZ 3523 RD mm DVZ 3523 RD mm DVZ 3535 RD mm DVZ General Catalog

10 Insert program 5 ød RDGT... F6- RDHW... F6-9 RDMT... F6-6 RDMW... F6 ød s Cutting conditions Grades d s d l r b s t KX05 KX20 KX2 N RD.. 2T3.. inserts RDGT 2 T3 M0 EN F RDHW 2 T3 M0 EN F RDMT 2 T3 M0 SN F RDMW 2 T3 M0 SN F RD inserts RDMT 6 04 M0 SN F RDMW 6 04 M0 SN F Article which can be ordered Ordering example: RDHW 2 T3 M0 EN F P Steel M Stainless steel K Cast iron N Non-ferrous aluminum S Super alloys H Hardened materials Grade Feed per tooth (mm) Free machining and low carbon (20-70 HB) Medium and high carbon Alloy and easy to machine tool steels ( HB) Tool and die steels Ferritic and martensitic ( HB) Austenitic (40-80 HB) Ph and duplex Aluminum < 7% Si Aluminum 7% - 2% Si Aluminum > 2% Si (<30 HB) Non-ferrous Iron based alloys ( HB) Nickel and cobalt base alloys, hastelloy, inconel, stellite ( HB) Titanium alloys 6AL-V4 (0-450 HB) Case hardened carbon steels (50Rc - 62Rc) Case hardened alloy steels (40Rc - 50Rc) Hardened tools steels (45Rc - 62Rc) Hardened irons (400 BHN) v c f z v c f z v c f z v c f z v c f z v c f z v c f z v c f z v c f z v c f z The cutting speed (v c ) and the feed per tooth values have to be optimized depending on specific machined material. Customer Service - Tel.: +33 (0) Fax: +33 (0)

11 Milling cutter characteristics Tolerances on cutting diameter of shank type milling cutters ødc RD..05..M0.. RD..07..M0.. RD..08..M0.. RD..0..M0.. RD..2..M0.. RD..6..M0.. Insert Geometry 9 class H Geometry class G Dc - 0,2 Dc - 0,2 Dc - 0,2 Dc - 0,2 Dc - 0,2 - - Dc - 0,4 Dc - 0,4 Dc - 0,4 Dc - 0,4 - Without geometry class M Geometry 6 class M - + 0,04 Dc - 0,8 + 0,04 Dc - 0,8 + 0,04 Dc - 0,8 + 0,08 Dc - 0,22 + 0,6 Dc - 0,28 Tooth feed fz (mm) L CI ap ødc ± ae ap (mm) CI 0,3 0,5 0,7 0,8, , 0,08 0,6 0,3 0, 0, 0,08 0, ,7 0,3 0, 0,22 0,2 0,9 0,7 0,3 0, 08 0,2 0,6 0,4 0,3 0,25 0,23 0,2 0,6 0,3 0, 0 0,29 0,22 0,9 0,8 0,6 0,32 0,29 0,22 0,8 0,6 0,4 2 0,38 0,29 0,25 0,23 0,2 0,9 0,42 0,38 0,29 0,24 0,2 0,9 0,7 6 0,44 0,34 0,29 0,27 0,24 0,22 0,8 0,5 0,47 0,37 0,3 0,28 0,26 0,25 0,25 NOTE : fz values are given for a maximum L dimension = 3 x Dc. For a bigger L dimension, the parameters shall be adapted to the conditions of use. Finishing; ae up to 25% of cutting diameter Dc Roughing; ae 20-00% of cutting diameter Dc 444 General Catalog

12 Milling cutter characteristics Ramping angle L Formula : max = CI/2 L min = /TAN( ) α ap Dc (mm) CI Insert indexing 0-6mm diameter Inserts are provided with an indexing system at 60 (6 facets) making the identification of worn edges easier and securing the insert during machining. 60 Use Profiling (copying) Ramping Helical interpolation Slotting in solid material Plunging Facing Contouring Customer Service - Tel.: +33 (0) Fax: +33 (0)