CUSTOM ADD-ONS FOR ENGLISH UNITS

Transcription

1 CUSTOM ADD-ONS FOR ENGLISH UNITS Specials Feed Control Valves See note below for location in the Specification Code V1 Dual Feed Manifold V2 Skip Feed Cam Bar (Not Shown) Please specify rapid distance, skip distance and depth. Contact Hause Machines for more information. Note: Location in the Specification Code Model Spindle Drive Belt/Pulley Motor Belt Housing Special X X XX XX X X XX XX 46

2 CUSTOM ADD-ONS FOR ENGLISH UNITS Specials (Continued) See note on page 46 for location in the Specification Code Spindle Support Assembly No. Stroke A SA /8 SA /16 Right Angle Milling Attachment No. Stroke A B SA /2 23-9/16 SA /2 25-9/16 Heavy Duty Boring Adaption With Roller Bearings No. Stroke A SA /2 SA /2 47

3 CUSTOM ADD-ONS FOR ENGLISH UNITS Specials (Continued) See note on page 49 for location in the Specification Code Heavy Duty Milling Adaption With Tapered Bearings No. Stroke A SA /2 SA /2 4 Stroke High Speed Boring Spindle No. Stroke A SA /4 Heavy Duty Milling Adaption With Tapered Bearings and Thru Coolant No. Stroke A SA /16 48

4 CUSTOM ADD-ONS FOR ENGLISH UNITS Specials (Continued) Heavy Duty Right Angle Milling Head No. Stroke A SA /8 Support Quill and THK Slide Assembly No. Stroke A SA /32 SA /16 Note: Location in the Specification Code Model Spindle Drive Belt/Pulley Motor Belt Housing Special X X XX XX X X XX XX 49

5 SPINDLE OPTIONS FOR METRIC UNITS FD3-55 FD3-80 FD3-55-ER16 FD3-55-JT1 FD3-55-JT2 FD55-80 FD3-80-ER16 FD3-80-JT1 FD3-80-JT2 FD55-80-JT6 FD55-80-ER20 FD FD ER20 FD JT6 FD AS22 50 FD ER25 FD JT6 Multi

6 SPINDLE OPTIONS FOR METRIC UNITS FD6-130/FTD63 (DRILLING) FD6-130-ER20 FTD63-ER20 FD6-130-JT6 FTD63-JT6 FD6-130-AS22 FTD63-AS22 FD6-130-MT3 FTD63-MT3 FD6-130-ER25 FTD63-ER25 FD6-130-JT6 Multi FTD63-JT6 Multi FD FD6-130-MT2 FTD63-MT2 FD ER20 FD JT6 FD AS22 FD ER25 FD JT6 Multi 51

7 SPINDLE OPTIONS FOR METRIC UNITS FD7-150 FD7-150-AS32 FD7-150-ER40 FD7-150-FB30 FD FD7-150-MT3A FD7-150-MT3B FD7-150-MT3B Multi FD8-150 FD ER40 FD FB30 FD MT3A Multi FD8-150-ER40 FD8-150-FB30 FD8-150-NT40 52 FD8-150-ER50 FD8-150-MT4A FD8-150-MT4B

8 SPINDLE OPTIONS FOR METRIC UNITS FD8-150-MT4B Multi FD F2N-60 FD FB30 FD MT4A FD MT4B Multi F6N-60 F2N-60-ER16 F2N-60-JT1 F6N-60-JT6 F6N-60-ER20 F6N-60-AS22 F7N-80 F7N-80-AS32 F7N-80-MT3B Multi F7N-80-NT40 53

9 SPINDLE OPTIONS FOR METRIC UNITS F8N-90 F7N-80-FB20 F85N-90 F8N-90-MT4B Multi F8N-90-AS36 F8N-90-FB30 FTD9 F85N-90-FB30 FTD9-FB45 54

10 WORKSHEET/ORDER FORM Job Requirements Please use the worksheets on pages when requesting a quote or placing an order for any of the power feed units listed. To also assist us in providing you with the best product(s) for your needs, please complete the following information as accurately as possible. Applications Material List operations to be done by units Unit orientation (vert. or hor.) Tooling used Note any special conditions Date quote required by: Component/Machine delivery required by: Expected order date Approx. investment $ Number of units Customer Information Customer Name Title Company Address City State Zip Phone Fax Any questions or to place an order, contact: Hause Machines, Inc 809 S. Pleasant St. Montpelier, OH Fax

11 WORKSHEET FOR METRIC UNITS For Example Only 1. Application A. Drill D c 3/8 " B. Material K c (1020STL) 290,000 See page 59 C. Tooling 1) Speed V c 150 SFM (Reference Tool Company or page 58) 2) Feed f n.009 ipr D. Stroke > 3-7/8 " 2. Parameters A. Thrust F r 230 (F r =.235 x D c x K c x f n ) B. Torque M c 367 (M c =.375 x D c x K c x f n ) C. HP P c 1.11 (P c = D c x K c x f n x V c /132,000) D. RPM N (N = SFM x 3.82 / D c ) Power feed unit selection When using standard unit, choose power source (air or hydraulic), spindle nose and RPM. Example: Assuming that we choose the shortest stroke unit that will work. Power Source Model Thrust Torque HP RPM Pneumatic FD # 550 in-lb Hydraulic FD # Work Area 1. Application A. Drill D c B. Material K c C. Tooling 1) Speed V c 2) Feed f n D. Stroke > 2. Parameters A. Thrust F r B. Torque M c C. HP P c D. RPM N 3. Results Product Selection Work Area Pneumatic Drilling Units Model FD3-55 Spindle Options Pg. 50 ER16 JT1 JT2 Model FD3-80 Spindle Options Pg. 50 ER16 JT1 JT2 Model FD55-80 Spindle Options Pg. 50 ER20 JT6 Model FD Spindle Options Pg. 50 ER20 JT6 AS22 ER25 JT6Multi Hydraulic Drilling Units Model FD6-130 Spindle Options Pg. 51 ER20 JT6 AS22 MT3 ER25 JT6 Multi MT2 Model FD Spindle Options Pg. 51 ER20 JT6 AS22 ER25 JT6 Multi Model FD7-150 Spindle Options Pg. 52 AS32 ER40 FB30 MT3A MT3B MT3B Multi Model FD Spindle Options Pg. 52 ER40 FB30 MT3A Multi Model FD8-150 Spindle Options Pg ER40 FB30 NT40 ER50 MT4A MT4B MT4B Multi Model FD Spindle Options Pg. 53 FB30 MT4A MT4B Multi Tapping Units Model F2N-60 Spindle Options Pg. 53 ER16 JT1 Model F6N-60 Spindle Options Pg. 53 ER20 JT6 AS22 Model F7N-80 Spindle Options Pg AS32 MT3B Multi NT40 FB20 Model F8N-90 Spindle Options Pg. 54 MT4B Multi AS36 FB30 Model F85N-90 Spindle Options Pg. 54 FB30 Drilling-Tapping Units Model FTD63-120/80 Spindle Options Pg. 51 ER20 JT6* AS22 MT3 ER25 JT6 Multi MT2 Model FTD9-150/90 Spindle Options Pg. 54 Drilling Spindle Flange Only FB45 Tapping Spindle Flange Only FB45 56 Any questions or to place an order, contact: Hause Machines, Inc 809 S. Pleasant St. Montpelier, OH Fax

12 WORKSHEET FOR ENGLISH UNITS For Example Only 1. Application A. Drill D c 3/8 " B. Material K c (1020STL) 290,000 See page 59 C. Tooling 1) Speed V c 150 SFM (Reference Tool Company or page 58) 2) Feed f n.009 ipr D. Stroke > 3-7/8 " 2. Parameters A. Thrust F r 230 (F r =.235 x D c x K c x f n ) B. Torque M c 367 (M c =.375 x D c x K c x f n ) C. HP P c 1.11 (P c = D c x K c x f n x V c /132,000) D. RPM N (N = SFM x 3.82 / D c ) Power feed unit selection When using standard unit, choose power source (air or hydraulic), spindle nose and RPM. Example: Assuming that we choose the shortest stroke unit that will work. Power Source Model Thrust HP RPM Air Hydraulic # Hydraulic # Servo Hydraulic # Work Area 1. Application A. Drill D c B. Material K c C. Tooling 1) Speed V c 2) Feed f n D. Stroke > 2. Parameters A. Thrust F r B. Torque M c C. HP P c D. RPM N 3. Results For Example Only (3 Shown) Specifying a Unit If using a taylor made unit for your needs. A. Choose Power Source Air Hydraulic Hydraulic Hydraulic Servo B. Choose Spindle (NOTE: Standard spindles for these units have 600 #/in torque capacity. - AK - BJ - SP #2 Morse 1-3/8 AA GQ 1-3/8 AA Coolant Through C. Choose Drive (NOTE: A high torque, low RPM situation has not occurred, no gear reduction required. On 6629 unit, coolant through was chosen. Please choose a coolant through drive for this application. (If using belt/pulley, choose -A inline) -A -A - C Inline Coolant Through D. Choose Belt & Pulley from chart, using 5-step 3V pulley, RPM is available using 1200 RPM motor. -A -G1530 -H 5-step pulley Single sheaves Timing belt 1:1 E. Choose Motor -M - Q -JJ 2HP HP A Servo F. Choose a Belt Housing -A1 - C1 - B1 G. Choose Special Options H. Model Numbers Are Specified 2427 AK A A M A BJ A G1530 Q C1 Spindle Support 6629 SP C H JJ B1 (Coolant Through) Work Area Specify a Unit A. Choose Power Source B. Choose Spindle (pgs ) C. Choose Drive (pgs ) D. Choose Belt & Pulley (pgs ) E. Choose Motor (pgs ) F. Choose Belt Housing (pg. 45) G. Choose Special Options (pgs ) H. Model Numbers Are Specified Model Spindle Drive Belt/Pulley Motor Belt Housing Special Any questions or to place an order, contact: Hause Machines, Inc 809 S. Pleasant St. Montpelier, OH Fax

13 TECHNICAL INFORMATION Drilling Speeds/Feeds Carbide Carbide Tin Carbide Str. HSCO Tin HSS PT 140 PT Plate 120 PT 130 PT Materials Examples Hardness SFM FC SFM FC SFM FC SFM FC SFM FC Low & Non-Alloy Steels 1010, 12L14 16 Rc Steel & Cast Steel 1045, Rc Steels 4140, Rc Steels 4620, Rc Hardened & Maraging Steels 300M Rc Hardened Steels Rc Tool Steel, Unalloyed 1086, W1 32 Rc Tool Steel, Low Alloyed 52100, L2 32 Rc Tool Steel, High Alloyed A2, D2, H13 32 Rc Stainless, Martensitic 400 Series 34 Rc Stainless, Sulphered 300 Series 24 Rc Stainless, Austenitic 300 Series, PH s 28 Rc Manganese Armor Plate A 128(A) Super Alloys Ni & Co Based Inc., Hast. Nim < 27 Rc Super Alloys Ni & Co Based Inc., Hast. Nim Rc Super Alloys Ni & Co Based Inc., Hast. Nim > 38 Rc Cast Iron A48-20B, 40B < 225 HB Cast Iron A48-45B to HB Nodule & Ductile Iron GGG-40 to 60 < 150 HB Nodule & Ductile Iron CG Iron 260 HB Malleable Iron ASTM A HB Chilled Cast Iron HB Pure Copper HB Cu Ni Zn Alloys CuNi10Zn42Pb 180 HB Brass Short Chipping Ms HB Brass Long Chipping HB Bronze, Soft CDA < 100 HB Bronze, Special Ampco HB Bronze, Special Ampco HB Bronze, Special Ampco > 300 HB 80 3 Al & Al Alloys Wrought 6061, 7075 < 140 HB Al Alloys 10% Si 355, HB Al Alloys 10 14% Si 385, HB Al Alloys > 14% Si A390, HB Ti & Ti Alloys 4900, 4902, Rc Ti Alloys 6AL 4V < 24 Rc Zinc Alloys Zamak < 80 HB Thermoplastics Plexiglas Feed Curve Conversion Feed.060".160".250".315".400".625" Curve 1.5MM 4.0MM 6.3MM 8.0MM 10.0MM 16.0MM ".006".010".012".014".019" ".005".008".010".011".015" ".004".006".0075".009".012" ".0035".0055".007".008".011" ".003".005".006".007".010" ".0027".0045".0055".006".009" 6.001".0025".004".005".0055".0075" ".002".003".004".004".006" ".0015".0025".003".0035".005" ".001".002".0025".003".0035" ".0008".001".0013".0015".0025" 58 Any questions or to place an order, contact: Hause Machines, Inc 809 S. Pleasant St. Montpelier, OH Fax

14 TECHNICAL INFORMATION Specific Cutting Force k c for f z =.016 for Different Materials CMC Material HB Specific Cutting No. Force, k c.016 * lbs/in Unalloyed Steel C = 0.15% , C = 0.35% , C = 0.60% , Low Alloy Steel Non-Hardened , Hardened and Tempered , Hardened and Tempered , Hardened and Tempered , High Alloy Steel Annealed , Hardened , Stainless Steel Martensitic/Ferritic , Austenitic , Steel Castings Unalloyed , Low Alloyed , High Alloyed , Hard Steel Hardened Steel 55 HRC 681, Manganese Steel 12% , Malleable Cast Iron Ferritic , Pearlitic , Grey Cast Iron Low Tensile Strength , High Tensile Strength , Nodular Cast Iron Ferritic , Pearlitic , Chilled Cast Iron , Heat Resistant Alloys Fe-base, Annealed , Fe-base, Aged , , Ni- or Co-Base, Annealed , , Ni- or Co-Base, Aged , , Ni- or Co-Base, Cast , Aluminum Alloys Non Heat Treatable 60 72, Heat Treatable , Aluminum Alloys, Cast Non Heat Treatable , Heat Treatable , Copper and Copper Alloys Lead Alloys, Pb > 1% , Brass, Red Brass , Bronze and Leadfree Copper ,150 Including Electrolytic Copper *The k c 0.4 -values are valid for: f 2 =.016 inch/z, K r = 90, sh = +6 Any questions or to place an order, contact: Hause Machines, Inc 809 S. Pleasant St. Montpelier, OH Fax

15 809 South Pleasant St. Montpelier, OH tel: fax: Hause Machines 1202/1558