KS EXTENSIONS FOR CLEAN ROOMS

Transcription

1 DATA SHEET KS EXTENSIONS FOR CLEAN ROOMS Air diffusers for absolute filters Pharmacy Clean rooms Service Plus HVAC High efficiency Low energy demand Safe for human health

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3 KS EXTENSIONS FOR CLEAN ROOMS DATA SHEET 3 ORDER CODE FOR KS EXTENSIONS FOR CLEAN ROOMS Name of device KS extension for clean rooms KS extension for clean rooms Z M - H - K - KV - VVP - L Size 1 = size mm (for KS BESTFIL insert mm) 2 = size mm (for KS BESTFIL insert mm) 3 = size mm (for KS BESTFIL insert mm) 4 = size mm (for KS BESTFIL insert mm) 5 = size mm (for KS BESTFIL insert mm) 6 = size 623 1,233 mm (for KS BESTFIL insert 610 1,220 mm) Extension material O = Painted steel RAL 9010 (other colour shades on demand) Z = galvanised steel without surface finish (welds treated with cold zinc) N = stainless (no need to paint) Filter depth 0 = no filter 7 = filter depth 7 mm 150 = filter depth 150 mm (on demand) 292 = filter depth 292mm (on demand) Material of the filter frame X = no filter M = MDF H = aluminium N = stainless Connecting mouth H = horizontal (size 1 4) V = vertical (size 5 6) Type of connecting mouth K = round C = square O = oblong Flap (mechanical) K0 = no flap KV = air-tight flap (size 1 4) Type of diffuser VVP = swirl diffuser (fixed lamellas) VVS = swirl diffuser (adjustable lamellas) DP = perforated metal sheet D = diffuser Ceiling mounting using threaded rods 0 extension without edge L extension with edge to fit to the ceiling grid

4 4 DATA SHEET KS EXTENSIONS FOR CLEAN ROOMS 6 sizes with multiple possible combinations With integrated flap or without flap Test for tightness of filter mounting and pressure drop measurement can be done from the room Low structure heights Easily removable air diffusers Smooth maintenance and disinfection KS extensions for clean rooms are air diffusers with integrated absolute filters to filter and distribute the air. The separation of bacteria, viruses and dust particles takes place immediately before the air enters the room. Thus, the risks and disadvantages of the central filtration system are eliminated. KS extensions for clean rooms with swirl diffusers APPLICATION Fields of application KS extensions for clean rooms are used in all places with strict requirements regarding clean air and low amount of germs in the air supply, such as: hospitals (conventional operation theatre areas and side rooms of operating theatres, intensive care units, sterile zones, isolation areas, etc.) industry (pharmaceutical, food, electronic, optical, chemical) The KS extension for clean rooms shall not be used in explosive environments laboratories (clean zones and work areas, filtration of toxic aerosols from outgoing air)

5 KS EXTENSIONS FOR CLEAN ROOMS DATA SHEET 5 DESIGN The housing of KS extension for clean rooms is made of sheet steel and is powder coated in white, RAL For safe and simple mounting of the absolute filter, all the necessary parts are made of corrosion-resistant materials or materials protected from corrosion. The air is supplied through round connecting mouths into which it is possible to mount air-tight shutting flaps. Perforated plates fixed with 4 corner screws or almost all common swirl diffusers and diffusers can be used as air distribution elements. The standard colour for air distribution elements is white (RAL 9010). Testing device for tightness of mounting Every housing is fitted with a connection for pressure measurement and a connection for a test groove that are accessible from the room after removing the air distribution element. The tightness of filter mounting can be easily tested by a testing device for tightness of mounting. INSTALLATION KS extensions for clean rooms can be installed into all common ceiling systems. Make sure to follow the directions in the separate instructions for installation and maintenance. In case of KS extensions for clean rooms with diffusers or swirl diffusers, it is necessary to ensure a sufficient distance from walls, pillars and adjacent KS extensions for clean rooms. KS extension for clean rooms with swirl diffuser COMBINATION OF KS EXTENSIONS FOR CLEAN ROOMS KS extensions for clean rooms with perforated plates can be combined as needed into larger discharge groups, i.e. they can be mounted adjacent to each other. KS extension for clean rooms with perforated plate

6 6 DATA SHEET KS EXTENSIONS FOR CLEAN ROOMS OVERVIEW OF BASIC PARAMETERS OF EXTENSIONS FOR CLEAN ROOMS Basic parameters of extensions for clean rooms SIZE TIGHT FLAP EXTENSION SIZE TYPES OF DIFFUSERS DIFFUSER SIZE CONNECTION DIAMETER WEIGHT INCL. FILTER PAINT MEASUREMENT OF TIGHTNESS OF FILTER MOUNTING FILTER SIZE 1 yes mm swirl / perforated metal sheet mm 147 mm 13 kg* RAL 9010 yes mm 1 no mm swirl / perforated metal sheet mm 147 mm 12 kg* RAL 9010 yes mm 2 yes mm swirl / perforated metal sheet mm 197 mm 1 kg* RAL 9010 yes mm 2 no mm swirl / perforated metal sheet mm 197 mm 17 kg* RAL 9010 yes mm 3 yes mm swirl / perforated metal sheet mm 221 mm 26 kg* RAL 9010 yes mm 3 no mm swirl / perforated metal sheet mm 221 mm 25 kg* RAL 9010 yes mm 4 yes mm swirl / perforated metal sheet mm 247 mm 29 kg* RAL 9010 yes mm 4 no mm swirl / perforated metal sheet mm 247 mm 2 kg* RAL 9010 yes mm 5 no mm perforated metal sheet mm 353 mm 42 kg* RAL 9010 yes mm 6 no mm perforated metal sheet mm 353 mm 47 kg* RAL 9010 yes mm * Weight applies only to the filter with frame depth of 7 mm

7 KS EXTENSIONS FOR CLEAN ROOMS DATA SHEET 7 DRAWING DOCUMENTATION Size no. 1: including tight flap Mx st ikost_1\ istý nást

8 DATA SHEET KS EXTENSIONS FOR CLEAN ROOMS Size no. 1: assembly without flap Mx

9 450 KS EXTENSIONS FOR CLEAN ROOMS DATA SHEET 9 Size no. 2: including tight flap Mx

10 10 DATA SHEET KS EXTENSIONS FOR CLEAN ROOMS Size no. 2: assembly without flap Mx

11 KS EXTENSIONS FOR CLEAN ROOMS DATA SHEET 11 Size no. 3: including tight flap Mx

12 12 DATA SHEET KS EXTENSIONS FOR CLEAN ROOMS Size no. 3: assembly without flap Mx

13 KS EXTENSIONS FOR CLEAN ROOMS DATA SHEET 13 Size no. 4: including tight flap Mx

14 14 DATA SHEET KS EXTENSIONS FOR CLEAN ROOMS Size no. 4: assembly without flap Mx

15 KS EXTENSIONS FOR CLEAN ROOMS DATA SHEET 15 Size no. 5: assembly without flap Mx

16 16 DATA SHEET KS EXTENSIONS FOR CLEAN ROOMS Size no. 6: assembly without flap Mx

17 KS EXTENSIONS FOR CLEAN ROOMS DATA SHEET 17 KS BESTFIL FILTERS FOR INTEGRATION INTO KS EXTENSIONS FOR CLEAN ROOMS Type of filter quality Typical level of separation according to EN 122 KS BESTFIL % Filtration class according to EN 122 E11 H13 H14 Maximum final pressure drop Pa AIR RESISTANCE DEPENDING ON THE AMOUNT OF AIR If more KS extensions for clean rooms are used, of the same size or of different sizes but with the same air resistance parameters with the same inlet pressure, no adjustment of the volume flow rate is required, as the pressure drop increases with increasing contamination of filters at approximately the same rate for all sizes. If more types of KS extensions for clean rooms with different parameters are combined, their operational volume flow rates must be adjusted accordingly (e.g. volume flow rate regulation). Pressure drop of KS extension for clean rooms size 1 with KS BESTFIL filter mm H13 (curve 1) Maximum air flow rate for the KS BESTFIL filter mm H13 (curve 2): Pressure drop [Pa] Air flow rate [m 3 /h]

18 1 DATA SHEET KS EXTENSIONS FOR CLEAN ROOMS Pressure drop of KS extension for clean rooms size 2 with KS BESTFIL filter mm H13 (curve 1) Maximum air flow rate for the KS BESTFIL filter mm H13 (curve 2): Pressure drop [Pa] Air flow rate [m 3 /h] KS BESTFIL with MDF frame

19 KS EXTENSIONS FOR CLEAN ROOMS DATA SHEET 19 Pressure drop of KS extension for clean rooms size 3 with KS BESTFIL filter mm H13 (curve 1) Maximum air flow rate for the KS BESTFIL filter mm H13 (curve 2): Pressure drop [Pa] Air flow rate [m 3 /h] KS BESTFIL with aluminium frame

20 20 DATA SHEET KS EXTENSIONS FOR CLEAN ROOMS Pressure drop of KS extension for clean rooms size 4 with KS BESTFIL filter mm H13 (curve 1) Maximum air flow rate for the KS BESTFIL filter mm H13 (curve 2): Pressure drop [Pa] Air flow rate [m 3 /h] Note 1 In case air volume > 100% of nominal air volume, potential acoustic limit values (flow noises) and thermal comfort criteria must be taken into account. 2 Do not exceed limit air flow rates set for HEPA KS BESTFIL filters, as the filtration class might change.

21 KS EXTENSIONS FOR CLEAN ROOMS DATA SHEET 21 AIR FLOW RANGE The speed of air distributed through piping with circular section to the air diffuser of the tested sample drops due to a sudden enlargement; the diffuser casing functions as an expansion area from which air should flow regularly through outlet openings even though the direction of the air flow changes by 90. The air flow has its core that disappears in the distance Lo and then air flows freely to the working area. On sides of the flow, there is induction of the input air with the air in the ventilated area; the air flow velocity is slower here than in the middle part of the flow (in the distance H1). Air flow range H1 (m): distance between the ceiling and the stay zone B (m): distance between two extensions Q (m 3 /h): air flow L 0 (m): air flow core Bx (m): missing Q B H 1 L 0 Bx

22 22 DATA SHEET KS EXTENSIONS FOR CLEAN ROOMS RESULTS Perforated grid Perforated grid Distance from the filter sample no. 0.5 m 1 m 2 m 3 m 4 m date 27/06/ /06/ /06/ /06/ /06/2016 start end start end start end start end start end pressure [hpa] T [ C] Mode closed door closed door closed door closed door closed door Measurement point v[m/s] Δp[Pa] v[m/s] Δp[Pa] v[m/s] Δp[Pa] v[m/s] Δp[Pa] v[m/s] Δp[Pa] v [m/s] v at 20 C [m/s] Flow rate [m 3 /s] Flow rate [m 3 /s]

23 KS EXTENSIONS FOR CLEAN ROOMS DATA SHEET 23 Perforated grid 0.5 m average [m/s] m average [m/s] m average [m/s] m average [m/s] m , average [m/s] Flow axis 0.5 m 1 m 2 m 3 m 4 m 0,5 air velocity in m/s points no. 16, 6,, 4 points no. 15, 10, 7, 3 points no. 14, 11, 6, 2 points no. 13, 12, 5, 1 flow axis average [m/s] ,5 m 1 m 2 m 3 m 4 m distance from diffuser

24 24 DATA SHEET KS EXTENSIONS FOR CLEAN ROOMS RESULTS Swirl grid Swirl grid sample no. 1m 2m 3m 4 m date 2/06/2016 2/06/2016 2/06/2016 2/06/2016 start end start end start end start end pressure [hpa] T [ C] mode closed door closed door closed door closed door measurement point v[m/s] Δp[Pa] v[m/s] Δp[Pa] v[m/s] Δp[Pa] v[m/s] Δp[Pa] v [m/s] v at 20 C [m/s] Flow rate [m 3 /s] Flow rate [m 3 /s]

25 KS EXTENSIONS FOR CLEAN ROOMS DATA SHEET 25 Swirl grid 1.0 m average [m/s] m average [m/s] m average [m/s] m average [m/s] flow axis average [m/s] 1 m 2 m 3 m 4 m ,2 0,1 air velocity in m/s points no. 16, 6,, 4 points no. 15, 10, 7, 3 points no. 14, 11, 6, 2 points no. 13, 12, 5, 1 flow axis 1 m 2 m 3 m 4 m distance from diffuser

26 26 DATA SHEET KS EXTENSIONS FOR CLEAN ROOMS 1,0 0,2 0,5 points no. 16, 6,, 4 points no. 15, 10, 7, 3 points no. 14, 11, 6, 2 points no. 13, 12, 5, 1 flow axis 0,1 air velocity in m/s air velocity in m/s points no. 16, 6,, 4 points no. 15, 10, 7, 3 points no. 14, 11, 6, 2 points no. 13, 12, 5, 1 flow axis 0,5 m 1 m 2 m 3 m 4 m distance from diffuser 1 m 2 m 3 m 4 m distance from diffuser The flow core range of air distribution with the perforated grid is Lo 3 m. The flow core range of air distribution with the swirl grid is Lo 2 m. The air flow image is axisymmetric with small deviations. Measurements have shown that with the distributed amount of air of about 300 m 3 /h through the air diffuser - KS extension for clean rooms, the velocity in the working area, or area of stay of persons, is smaller than 0.2 m/s for perforated grid in the distance of 2.5 m and for swirl grid in the distance of 1.5 m from the diffuser, therefore draught-free ventilation is ensured.

27 KS EXTENSIONS FOR CLEAN ROOMS DATA SHEET 27 RESULTS OF ACOUSTIC POWER MEASUREMENT Acoustic power level AL WA [db] swirl diffuser - angle 0 swirl diffuser - angle 45 perforated metal sheet - angle 0 perforated metal sheet - angle 45 Air flow rate V [m 3 /h] Fig. 1 Dependence of acoustic power levels A L WA on air flow rate and regulating flap angle Tab. 1 Acoustic power levels AL WA [db] of the KS extension for clean rooms size 4 with swirl diffuser depending on airflow rate and angle of the regulating flap Tab. 2 Acoustic power levels AL WA [db] of the KS extension for clean rooms size 4 with perforated metal sheet depending on airflow rate and angle of the regulating flap L WA [db] V [m 3 /h] L WA [db] V [m 3 /h] flap angle flap angle

28 2 DATA SHEET KS EXTENSIONS FOR CLEAN ROOMS Tab. 1 Dependence of acoustic power levels L Wi in [db] of the KS extension for clean rooms size 4 with a swirl diffuser with the regulating flap turned to 0 on frequency f [hz] V = 290 m 3 /h 29,1 2,1 29,5 31,1 26,6 24,3 13,2 9,0 V = 600 m 3 /h 3,5 39,4 40,9 41,2,5 30,9 26,6 24,0 V = 90 m 3 /h 43,0 41,1 46,3 45,7 41,9,3 33,3 31,9 V = 1255 m 3 /h 49,1 47,9 53,5 52,3 50,2 45,9 42,2 40,1 V = 1400 m 3 /h 50,6 4,5 55,9 55,4 52,7 51,6 4,4 45,2 f [hz] V = 290 m 3 /h, 10,9 3,9 4,3,4 4,0 6,5 10,1 V = 600 m 3 /h 22,2 25,7 27,4 23,6 23,1 20,1 17,4 16,3 V = 90 m 3 /h 30,2 32,9 34,5 32, 33,7 31,6 29,1 27,0 V = 1255 m 3 /h 3,7 41,0 42,6 40, 42,1 41,5 39,6 37,9 V = 1400 m 3 /h 43,1 45,4 46,6 44,1 44,9 44,5 43,4 41, f [hz] V = 290 m 3 /h 7,7 5,1 0,5-2,5-5,5-5,4-10,1-7,7 V = 600 m 3 /h 16,6 15,3 10,4,1 5,5-0,9-2,3-2,2 V = 90 m 3 /h 25, 24,0 20,6 17,1 15,2 9,1 2,4 0,3 V = 1255 m 3 /h,5 35,0 32,9 29,4 26,7 22,6 16,5 11,0 V = 1400 m 3 /h 40,4 39,1 37,3 34,2 32,1 2, 23,5 1,4

29 KS EXTENSIONS FOR CLEAN ROOMS DATA SHEET 29 Tab. 2 Dependence of acoustic power levels L Wi in [db] of the KS extension for clean rooms size 4 with a swirl diffuser with the regulating flap turned to 45 on frequency f [hz] V = 290 m 3 /h 31,7 30,7 33,0 35,6 2,9 23, 21,7 16,1 V = 600 m 3 /h 42,9 41,6 46,7 46,3 41,3 35,3 31, 31,4 V = 90 m 3 /h 4,7 46,3 53,3 52,6 47,0 41,7 39,5 39,5 V = 1255 m 3 /h 53,9 55, 63,7 62,7 57, 52,5 50,1 49,3 V = 1400 m 3 /h Values could not be measured f [hz] V = 290 m 3 /h 16,3 17,5 16,6 15,1 15,0 11,7 10,5 11,3 V = 600 m 3 /h 31,6 32,7 33,0 31,7 32,0 29,1 27,9 26,6 V = 90 m 3 /h 40,3 41,0 41,3 40,2 40,5 37,5 37,1,3 V = 1255 m 3 /h 49, 51,3 52,2 50,4 50,3 47,4 46,7 45, V = 1400 m 3 /h Values could not be measured f [hz] V = 290 m 3 /h 11,3,1 4, 0,9-5,0-21,5-14,7-6,5 V = 600 m 3 /h 25,5 23,5 20,6 16,9 14,,1 0, -2,9 V = 90 m 3 /h 35,0 33, 32,2 2,9 25,6 21,5 16,0 10,6 V = 1255 m 3 /h 44,7 44,3 42,6 39,5,7 32,9 27,5 22,0 V = 1400 m 3 /h Values could not be measured

30 30 DATA SHEET KS EXTENSIONS FOR CLEAN ROOMS Tab. 3 Dependence of acoustic power levels L Wi in [db] of the KS extension for clean rooms size 4 with a perforated sheet with the regulating flap turned to 0 on frequency f [hz] V = 290 m 3 /h 24,0 26,3 29,6 32,5 29,9 24,2 14,5 13,0 V = 600 m 3 /h 37,5 3,7,9 3, 34,6 29,4 22,3 19,3 V = 90 m 3 /h 42,0 40,9 44,4 44,4 41,5 34,9 30,1 27,9 V = 1255 m 3 /h 4,5 46,9 51,2 51,2 47,5 39,5,5,1 V = 1400 m 3 /h 49,2 47,4 54,0 53,3 4,2 41,7 3,5 39,1 f [hz] V = 290 m 3 /h 6,9 7,5-1,1 2,4 5,9 7,9 6,3 2,9 V = 600 m 3 /h 1,3 19,0 14,7 15,2 15, 14,1 14,4 14,4 V = 90 m 3 /h 26,5 24,9 24,1 23,7 24,0 22,6 21, 21,3 V = 1255 m 3 /h 35,9 32,3 31,9 31,9 31,9 30,6 30,3 29,6 V = 1400 m 3 /h 3, 35,3 34,9 34,6 34,6 33,0 32, 32,4 f [hz] V = 290 m 3 /h 3,6 1,2-4,1-6,2-6, -6,4-2, -2,1 V = 600 m 3 /h 1,1 15,3 11, 11,9 7,7 0,3-1,4-0,2 V = 90 m 3 /h 22, 22,2 1,4 17,4 15,4,5 3,5 1,7 V = 1255 m 3 /h 29,4 2,7 26,6 25,2 21,4 17,6 10,9 6,6 V = 1400 m 3 /h 31,9 31,3 29, 27,9 25,3 1,6 13, 10,6

31 KS EXTENSIONS FOR CLEAN ROOMS DATA SHEET 31 Tab. 4 Dependence of acoustic power levels L Wi in [db] of the KS extension for clean rooms size 4 with a perforated sheet with the regulating flap turned to 45 on frequency f [hz] V = 290 m 3 /h 30,5 30,6 31,5 33,3 29,9 25,1 20,9 1,0 V = 600 m 3 /h 41,2 39, 44,4 44,7 41,1,6 33,4 32,6 V = 90 m 3 /h 4,3 46,9 52,0 51,6 47,4 43,4 40,7 40,7 V = 1255 m 3 /h 52,6 54,2 61,9 61, 56,3 51, 49,4 49,9 V = 1400 m 3 /h Values could not be measured f [hz] V = 290 m 3 /h 1, 17,9 17,3 17,6 17,3 15,1 14,3 12,9 V = 600 m 3 /h 32,9 31,1 31,5 31,5 31,6 30,6 30,3 2,7 V = 90 m 3 /h 41,4 39,1 40,1 39,9 39,6 3,1 3, 37,7 V = 1255 m 3 /h 50, 49, 51,7 50,9 50,5 4,2 4,2 47,2 V = 1400 m 3 /h Values could not be measured f [hz] V = 290 m 3 /h 13,0 10,5 9,4 6,0 2,2-4,5-2,9-3,3 V = 600 m 3 /h 27,2 25,6 23,7 20,6 19,3 11,5 5,6 2,0 V = 90 m 3 /h,4 35,6 34, 31, 27,9 23,5 1,4 13,2 V = 1255 m 3 /h 46,4 46,6 46,0 43,5 41,0,5 32,2 27,3 V = 1400 m 3 /h Values could not be measured

32 32 DATA SHEET KS EXTENSIONS FOR CLEAN ROOMS V = 290 m 3 /h V = 600 m 3 /h V = 90 m 3 /h Acoustic power level L Wi [db] V = 1255 m 3 /h V = 1400 m 3 /h Frequency f [Hz] Fig. 1 Dependence of acoustic power levels L Wi in [db] of the KS extension for clean rooms size 4 with a swirl diffuser with the regulating flap turned to 0 on frequency V = 290 m 3 /h V = 600 m 3 /h Acoustic power level L Wi [db] V = 90 m 3 /h V = 1255 m 3 /h Frequency f [Hz] Fig. 2 Dependence of acoustic power levels L Wi in [db] of the KS extension for clean rooms size 4 with a swirl diffuser with the regulating flap turned to 45 on frequency

33 KS EXTENSIONS FOR CLEAN ROOMS DATA SHEET 33 V = 290 m 3 /h V = 600 m 3 /h Acoustic power level L Wi [db] V = 90 m 3 /h V = 1255 m 3 /h V = 1400 m 3 /h Frequency f [Hz] Fig. 3 Dependence of acoustic power levels L Wi in [db] of the KS extension for clean rooms size 4 with a perforated sheet with the regulating flap turned to 0 on frequency V = 290 m 3 /h V = 600 m 3 /h Acoustic power level L Wi [db] V = 90 m 3 /h V = 1255 m 3 /h Frequency f [Hz] Fig. 4 Dependence of acoustic power levels L Wi in [db] of the KS extension for clean rooms size 4 with a perforated sheet with the regulating flap turned to 45 on frequency

34 34 DATA SHEET KS EXTENSIONS FOR CLEAN ROOMS Tab. 1 Dependence of acoustic power levels L WAi in [db] of the KS extension for clean rooms size 4 with a swirl diffuser with the regulating flap turned to 0 on frequency f [hz] V = 290 m 3 /h -1,1 1,9 7,0 12,0 10,5 10,9 2,3 0,4 V = 600 m 3 /h,3 13,2 1,4 22,1 20,4 17,5 15,7 15,4 V = 90 m 3 /h 12, 14,9 23, 26,6 25, 22,9 22,4 23,3 V = 1255 m 3 /h 1,9 21,7 31,0 33,2 34,1 32,5 31,3 31,5 V = 1400 m 3 /h 20,4 22,3 33,4,3,6 3,2 37,5,6 f [hz] V = 290 m 3 /h 2,2 6,1 0,7 2,4 7,6 4,0 7,1 11,1 V = 600 m 3 /h 15,6 20,9 24,2 21,7 22,3 20,1 1,0 17,3 V = 90 m 3 /h 23,6 2,1 31,3 30,9 32,9 31,6 29,7 2,0 V = 1255 m 3 /h 32,1,2 39,4 3,9 41,3 41,5 40,2 3,9 V = 1400 m 3 /h,5 40,6 43,4 42,2 44,1 44,5 44,0 42, f [hz] V = 290 m 3 /h,9 6,4 1,7-1,5-5,0-5,5-11,2-10,2 V = 600 m 3 /h 17, 16,6 11,6 9,1 6,0-1,0-3,4-4,7 V = 90 m 3 /h 27,0 25,3 21, 1,1 15,7 9,0 1,3-2,2 V = 1255 m 3 /h 37,7,3 34,1 30,4 27,2 22,5 15,4,5 V = 1400 m 3 /h 41,6 40,4 3,5 35,2 32,6 2,7 22,4 15,9

35 KS EXTENSIONS FOR CLEAN ROOMS DATA SHEET 35 Tab. 2 Dependence of acoustic power levels L WAi in [db] of the KS extension for clean rooms size 4 with a swirl diffuser with the regulating flap turned to 45 on frequency f [hz] V = 290 m3/h 1,5 4,5 10,5 16,5 12, 10,4 10, 7,5 V = 600 m3/h 12,7 15,4 24,2 27,2 25,2 21,9 20,9 22, V = 90 m3/h 1,5 20,1 30, 33,5 30,9 2,3 2,6 30,9 V = 1255 m3/h 23,7 29,6 41,2 43,6 41,7 39,1 39,2 40,7 V = 1400 m3/h Values could not be measured f [hz] V = 290 m 3 /h 12,7 13,4 13,2 14,2 11,7 11,1 12,3 12,7 V = 600 m 3 /h 27,9 29, 29, 31,2 29,1 2,5 27,6 27,9 V = 90 m 3 /h,2 3,1 3,3 39,7 37,5 37,7 37,3,2 V = 1255 m 3 /h 46,5 49,0 4,5 49,5 47,4 47,3 46, 46,5 V = 1400 m 3 /h Values could not be measured f [hz] V = 290 m 3 /h 12,5 9,4 6,0 1,9-4,5-21,6-15, -9,0 V = 600 m 3 /h 26,7 24, 21, 17,9 15,3,0-0,3-5,4 V = 90 m 3 /h,2 35,1 33,4 29,9 26,1 21,4 14,9,1 V = 1255 m 3 /h 45,9 45,6 43, 40,5 37,2 32, 26,4 19,5 V = 1400 m 3 /h Values could not be measured

36 DATA SHEET KS EXTENSIONS FOR CLEAN ROOMS Tab. 3 Dependence of acoustic power levels L WAi in [db] of the KS extension for clean rooms size 4 with a perforated sheet with the regulating flap turned to 0 on frequency f [hz] V = 290 m3/h -6,2 0,1 7,1 13,4 13, 10, 3,6 4,4 V = 600 m3/h 7,3 12,5 14,4 19,7 1,5 16,0 11,4 10,7 V = 90 m3/h 11, 14,7 21,9 25,3 25,4 21,5 19,2 19,3 V = 1255 m3/h 1,3 20,7 2,7 32,1 31,4 26,1 25,6 27,5 V = 1400 m3/h 19,0 21,2 31,5 34,2 32,1 2,3 27,6 30,5 f [hz] V = 290 m3/h 0,3 2,7-4,3 0,5 5,1 7,9 6,9 3,9 V = 600 m3/h 11,7 14,2 11,5 13,3 15,0 14,1 15,0 15,4 V = 90 m3/h 19,9 20,1 20,9 21, 23,2 22,6 22,4 22,3 V = 1255 m3/h 29,3 27,5 2,7 30,0 31,1 30,6 30,9 30,6 V = 1400 m3/h 32,2 30,5 31,7 32,7 33, 33,0 33,4 33,4 f [hz] V = 290 m3/h 4, 2,5-2,9-5,2-6,3-6,5-3,9-4,6 V = 600 m3/h 19,3 16,6 13,0 12,9,2 0,2-2,5-2,7 V = 90 m3/h 24,0 23,5 19,6 1,4 15,9,4 2,4-0, V = 1255 m3/h 30,6 30,0 27, 26,2 21,9 17,5 9, 4,1 V = 1400 m3/h 33,1 32,6 31,0 2,9 25, 1,5 12,7,1

37 KS EXTENSIONS FOR CLEAN ROOMS DATA SHEET 37 Tab. 4 Dependence of acoustic power levels L WAi in [db] of the KS extension for clean rooms size 4 with a perforated sheet with the regulating flap turned to 45 on frequency f [hz] V = 290 m 3 /h 0,3 4,4 9,0 14,2 13, 11,7 10,0 9,4 V = 600 m 3 /h 11,0 13,6 21,9 25,6 25,0 23,2 22,5 24,0 V = 90 m 3 /h 1,1 20,7 29,5 32,5 31,3 30,0 29, 32,1 V = 1255 m 3 /h 22,4 2,0 39,4 42,7 40,2 3,4 3,5 41,3 V = 1400 m 3 /h Values could not be measured f [hz] V = 290 m 3 /h 12,2 13,1 14,1 15,7 16,5 15,1 14,9 13,9 V = 600 m 3 /h 26,3 26,3 2,3 29,6 30, 30,6 30,9 29,7 V = 90 m 3 /h 34, 34,3,9 3,0 3, 3,1 39,4 3,7 V = 1255 m 3 /h 44,2 45,0 4,5 49,0 49,7 4,2 4, 4,2 V = 1400 m 3 /h Values could not be measured f [hz] V = 290 m 3 /h 14,2 11, 10,6 7,0 2,7-4,6-4,0-5, V = 600 m 3 /h 2,4 26,9 24,9 21,6 19, 11,4 4,5-0,5 V = 90 m 3 /h 37,6,9,0 32, 2,4 23,4 17,3 10,7 V = 1255 m 3 /h 47,6 47,9 47,2 44,5 41,5,4 31,1 24, V = 1400 m 3 /h Values could not be measured

38 3 DATA SHEET KS EXTENSIONS FOR CLEAN ROOMS V = 290 m 3 /h V = 600 m 3 /h Acoustic power level AL WAi [db] V = 90 m 3 /h V = 1255 m 3 /h V = 1400 m 3 /h Frequency f [Hz] Fig. 1 Dependence of acoustic power levels L WAi in [db] of the KS extension for clean rooms size 4 with a swirl diffuser with the regulating flap turned to 0 on frequency V = 290 m 3 /h V = 600 m 3 /h Acoustic power level AL WAi [db] V = 90 m 3 /h V = 1255 m 3 /h Frequency f [Hz] Fig. 2 Dependence of acoustic power levels L WAi in [db] of the KS extension for clean rooms size 4 with a swirl diffuser with the regulating flap turned to 45 on frequency

39 KS EXTENSIONS FOR CLEAN ROOMS DATA SHEET 39 V = 290 m 3 /h V = 600 m 3 /h V = 90 m 3 /h Acoustic power level AL WAi [db] V = 1255 m 3 /h V = 1400 m 3 /h Frequency f [Hz] Fig. 3 Dependence of acoustic power levels L WAi in [db] of the KS extension for clean rooms size 4 with a perforated sheet with the regulating flap turned to 0 on frequency V = 290 m 3 /h V = 600 m 3 /h Acoustic power level AL WAi [db] V = 90 m 3 /h V = 1255 m 3 /h Frequency f [Hz] Fig. 4 Dependence of acoustic power levels L WAi in [db] of the KS extension for clean rooms size 4 with a perforated sheet with the regulating flap turned to 45 on frequency

40 40 DATA SHEET KS EXTENSIONS FOR CLEAN ROOMS Tab. 1 Absorption factor of the acoustic laboratory walls f [hz] αme [-] 0,21 0,26 0,31 0,37 0,42 0,42 0,43 0,44 f [hz] αme [-] 0,44 0,43 0,43 0,45 0,45 0,45 0,45 0,45 f [hz] αme [-] 0,45 0,45 0,45 0,45 0,45 0,45 0,45 0,45

41 KS EXTENSIONS FOR CLEAN ROOMS DATA SHEET 41 ASSEMBLY OF KS EXTENSIONS FOR CLEAN ROOMS 1. Installation of a ceiling KS extension for clean rooms 1.1. Preparation of the KS extension for clean rooms Remove 4 plastic nuts (1) or a knurled nut* (1) located in the centre Lift the air distribution element (2). Loosen 4 screws with mounting angles (3) and put them aside together with the mounting bracket* (4). Remove and dispose of pads* (5). *) Only for diffuser and swirl diffuser * 2* 4* Installation variants Fig. 1 KS extension for clean rooms Fig. 2a Installation to the immediate proximity of the ceiling Fig. 2b Installation in a distance from the ceiling Fig. 2 KS extension for clean rooms in the drop ceiling 1 KS extension for clean rooms box 2 Filter 3 Air distribution element (perforated sheet) 4 Air distribution element (diffuser) 5 Sealing or sealing compound 6 Supporting profile 7 Ceiling part (existing structure) Fig. 2d Overhead ceiling parts (plaster or metallic) placed independently of the air diffuser Fig. 2c Overhead ceiling parts (7) (plaster or metallic) placed on the air diffuser bracket

42 42 DATA SHEET KS EXTENSIONS FOR CLEAN ROOMS 1.3. Assembly of the KS extension for clean rooms box Warning hang the diffuser in a plane. It is necessary to avoid its deformation, otherwise the filter will not be tight. Fix mounting elements (1) in the ceiling, e.g. threaded rods M. Hang the diffuser box in three points, adjust it using nuts (2) and secure by tightening counter-nuts (3). Now, put on and screw the remaining nuts (4+5) without moving the box. Check mounting of the frame. (no deformation) Fig. 3 Assembly of the KS extensions for clean rooms box 1.4. Filter installation Before installing the filter, let the ventilation system, including the mounted empty box, run for at least 24 hours. b Warning Do not touch surface of the filter. The filter may be held only by its frame (A). 4 Unpack the filter. Check the filter surface for any mechanical damage. If the surface of the filter is damaged, use another filter. Clean sealing surfaces (2). Push the filter (1) with the flat sealing side upwards into the diffuser box (3) until flexible clips (4) click (D). Mount only two mounting angles (5) for fixing of the filter (C). Mount the mounting bracket* (6) (D) and the cross-bar (if any). Mount the other two mounting angles (5) for fixing of the filter and the mounting bracket*. Tighten gently and evenly all the mounting screws (7), until the filter (1) is in position. Turn all mounting screws by 10 degrees more (for the sealing tension). *) Only for diffuser and swirl diffuser Fig. 4 Filter installation A d C 5 6* 7

43 KS EXTENSIONS FOR CLEAN ROOMS DATA SHEET TESTS OF OPERATION Leakage test When the filter is installed correctly, it is tight even in the testing groove. Connect the connecting hose (1) to the test apparatus and the testing groove connector (3). Fill the air tank (4) using a hand pump. Empty the air tank by pressing shortly the button (5). The flow rate meter (6) shows air leakage in cm 3 /min. Align the air leakage with the permissible value shown in the table (see Operating Instructions of the test apparatus). In case of insufficient tightness: Tighten the four corner screws (7) by 10 degrees (to increase pressure for tightness) and repeat the leakage test. Do not repeat this procedure more than once. If the leakage test is unsatisfactory after two tests (one and a half turn), remove the filter and check if the testing groove and the box sealing are damaged Fig. 5 Leakage test Pressure drop measurement Note: Pressure drop measurement shall be performed with the ventilation system running. Remove the protective cover (1) from the pressure measurement connector. Connect the pressure gauge (3) with a curved tube or a U-shape tube using the hose (2). Note the initial value and compare it with data in the filter technical documentation. If the Δp value is two times bigger than the initial value or if it reaches the maximum permitted pressure difference, install a new filter (the old filter is dirty). Warning Always put back the protective cover (1) after the pressure drop measurement! 1 Fig. 6 Pressure drop measurement 2 3

44 44 DATA SHEET KS EXTENSIONS FOR CLEAN ROOMS 3. EXTENSION ASSEMBLY Fix the perforated sheet (1) using 4 plastic nuts (3). Fix the diffuser (2) using the knurled nut located in the centre of the diffuser Fig. 7 Assembling 4 4. MAINTENANCE AND DISPOSAL 4.1 Maintenance Maintenance schedule The interval between replacements of the filter depends on airflow and concentration of particles in non-filtered (dirty) air. The interval shall be determined by regular measurements of pressure drop (at least 4 times a year), depending on operating conditions. Filters are designed for very long periods of use, usually 1 to 2 years, often 2 to 4 year and longer. Cleanliness of the filter is determined indirectly by measuring of pressure drop. The filter shall be replaced at latest: when the pressure drop in a dirty filter is about 2 times bigger than in a new filter when the pressure drop achieves the maximum permissible value of the filter; at latest each 5 years due to hygienic purposes. Performing maintenance To disinfect, measure pressure or test tightness, remove the air distribution element, i.e. perforated sheet metal, grid, diffuser or swirl diffuser. Check of filter cleanliness See Pressure drop measurement, point 2. Filter replacement Warning Filters may be replaced only when the ventilation is off New filters must be brought to the place of replacement in their original packaging. Remove the filters from their original packaging just before their installation. Do not touch the fine filter material when removing filters from their original packaging. Use the filter frame for handling. Check visually each filter for any damage caused by transport. Do not use damaged filters. Replace them by new filters. 4.2 Storage Store filters only in their original packaging turned up. Store filters in a dry room. Do not pile more than four cardboard packagings with filters for storage. 4.3 Disposal Damaged, unused filters may be disposed of like common domestic waste. Warning Dirty filters must be disposed of in compliance with local regulations

45 KS EXTENSIONS FOR CLEAN ROOMS DATA SHEET 45 BASIC RULES FOR HANDLING HEPA FILTERS Hepa filter may be handled only holding it on the filter frame! Do not touch the filter paper risk of a filter defect! After installation, the sealing shall not be pressed more than by 2 mm.

46 46 DATA TEChNICKý SHEET list KS EXTENSIONS ČISTÉ NÁSTAVCE FOR CLEAN ROOMS Assembling distances of diffusers top view A,b (m): distance between two extensions X (m): distance of the centre of the extension from the wall A X B X Assembling distances of diffusers side view H (m): height from ceiling from 2.6 m to 4 m H1 (m) distance between the ceiling and the stay zone B L 1, m H H 1 0,75

47 KS EXTENSIONS FOR CLEAN ROOMS DATA SHEET 47 CERTIFICATES KS extensions for clean rooms are certificated by the Building Research Institute and hygienically assessed by the National Institute of Public Health Prague.

48 4 DATA SHEET KS EXTENSIONS FOR CLEAN ROOMS NOTES KS Klima-Service, a.s. Náměstí Svobody 677, Dobříš T F E info@ksklimaservice.cz W As a part of our programme of continuous improvement, KS Klima-Service, a.s. reserves the right to change the specification without prior notice. Update: 12/2014