CRITICAL RAW MATERIAL IN EVERY APPLICATIONS WORKSHOP. Dr. Lourdes Yurramendi

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1 CRITICAL RAW MATERIAL IN EVERY APPLICATIONS WORKSHOP Dr. Lourdes Yurramendi

2 Colabats MetGrow+ Remaghic Brussels 27 th September /15

3 Cobalt and Lanthanide Recovery from Batteries General objective To develop new industrial processes for the recycling of waste batteries focused on creating new hydrometallurgical recovery capability suitable for industrial application. Specific objectives 1 PROCESS RECOVERY Ni-MH Batteries Li-Ion Batteries Ni, Co, REE Purity > 95% Co, Ni, Li 2 VALIDATION (Pilot plant scale) 3 BENEFITS ASSESMENT Environmental Economic Social 4 INTELLECTUAL PROPERTY Ionic liquids Electrochemistry Deep eutectic solvents Ultrasound Brussels 27 th September /15

4 Cobalt and Lanthanide Recovery from Batteries Consortium members C-Tech Innovation Tecnalia Solvionic University of Leicester G&P Technical University of Vienna Chalmers University A3 Env-Aqua Cedrat Brussels 27 th September /15

5 Cobalt and Lanthanide Recovery from Batteries Work packages WP1 - Management WP2 - Selective Separations Task 2.1 Characterise input material Task 2.2 Deep eutectic solvent selection Task 2.3 Ionic liquid selection & synthesis Task 2.4 Specify and assess post-extraction processing Task 2.5 Recyclability of ionic liquids WP3 - Process Development & Integration Task 3.1 Process flow sheet Task 3.2 Assess battery separating equipment Task 3.3 Metal recovery assessment Task 3.4 Operation of NiMH and Li-ion process at laboratory scale Brussels 27 th September /15

6 Cobalt and Lanthanide Recovery from Batteries Work packages WP4 - Up-Scale Design Task 4.1 Design and construction of prototype systems Task 4.2 Prototype operation Task 4.3 Eutectic solvent/ionic liquid production Task 4.4 Training WP5 - Economic, Legislative & Environmental Analysis WP6 - Process Technology Demonstration WP7 - Dissemination, Exploitation & Training Brussels 27 th September /15

7 Metal Recovery from Low Grade Ores and Wastes General objective To create, demonstrate and validate an industrially viable and flexible New Metallurgical Systems Toolbox to valorise EU s low-grade, polymetallic primary and secondary resources. Brussels 27 th September /15

8 Metal Recovery from Low Grade Ores and Wastes Specific objectives 1 METALLURGICAL UNIT OPERATIONS 2 DECISION SUPPORT MATRIX Low-grade ores, wastes TO ADAPT Pretreatments TO DEVELOP News for metal extraction RISK, assesment TECHNOLOGY, assesment Economic, environmental, social impact INDUSTRIAL PLANTS 4 VALIDATION (pilot activities) Set of tailored and new METALLURGICAL UNITS 3 METAL EXTRACTION Economically important (Ni, Zn, Cu, Fe) Critical metals (In, Ga, Ge, Cr, Sb, Co) Brussels 27 th September /15

9 Metal Recovery from Low Grade Ores and Wastes Consortium members VTT Technical Research Centre of Finland Arche cvba Idener Ingenieria y Arquitectura Iberia Institute Metali Niezelaznych KU Leuven JM Reccycling NV Outotec (Finland) Oy SP Technical Research Institute of Sweden Tecnalia Technical University of Crete University of Gent VITO Fleming Institute for Technological Research Hellenic Cooper Mines Urbaser Profima Umicore D appolonia Keneos Brussels 27 th September /15

10 Metal Recovery from Low Grade Ores and Wastes Work packages Brussels 27 th September /15

11 New Recovery Processes to produce Rare Earth -Magnesium Alloys of High Performance and Low Cost General objective To produce new low cost competitive Mg+REE alloys by recovering of REE and Mg from industrial waste products using high- and/or low- mid- temperature processes. Specific objectives REE (Waste) 1. Recycling Technologies Mg (dross, scrap..) 4. Processes implem. TRL Mg+REE alloys obtaining 3. Applications Processes A - Advance of technology, improvement of efficiencies Economical and environmental benefits B - Evaluation of benefits Scientific research community C - Knowledge Brussels 27 th September /15

12 New Recovery Processes to produce Rare Earth -Magnesium Alloys of High Performance and Low Cost Consortium members Cidaut Fraunhofer ICT Tecnalia KU Leuven Grupo Antolin Relight ITRB Piaggio Aerospace Pininfarina Meotec Brussels 27 th September /15

13 New Recovery Processes to produce Rare Earth -Magnesium Alloys of High Performance and Low Cost Work packages WP1 - REE Recovery Processes from Industrial Waste Residues Task 1.1 Evaluation of the main industrial REEcontaining waste residues Task 1.2 Study of the balance problem Task 1.3 Optimization techniques to recover the REE from the selected waste residue Task 1.4 REE Recovery Technology demonstrator WP2 - Magnesium Recycling from Dross and Scrap Task 2.1 Evaluation of the magnesium dross and scrap quality Task 2.2 Recycling process optimization Task 2.3 Magnesium recycling test unit Brussels 27 th September /15

14 New Recovery Processes to produce Rare Earth -Magnesium Alloys of High Performance and Low Cost Work packages WP3 - Magnesium and Rare Earths Alloying Task 3.1 Selection of the most adequate Mg+REE for each Use Case Task 3.2 Development of the alloying process from the recovered raw materials Task 3.3 Test Unit for Mg+REE alloying process Task 3.4 Characterisation of the MG+REE alloys Task 3.5 New Mg+REE alloys material models for application design WP4 - Technology Up Scaling and Industrialization Task 4.1 Development of the alloying process from the recovered raw materials Task 4.2 Overall System Performance WP5 - Life Cycle Costing Analyses Task 5.1 Rare Earth Recovery Life Cycle Assessment Task 5.2 Magnesium Recycling Life Cycle Assessment Task 5.3 Overall System Life Cycle Assessment WP6 - Dissemination, Exploitation and Communication Task 6.1 Dissemination Task 6.2 Communication Task 6.3 Exploitation WP7 - Project Management Brussels 27 th September /15

15 Thank you for listening Dr. Lourdes Yurramendi Brussels 27 th September /15

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