The perfect PVC Additives

Transcription

1 The perfect PVC Additives INNOVATIONS FOR PVC PROCESSING

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3 About Us Our focus is on the supply of stabilisers for window profiles, foamed profiles, technical profiles and etruded sheets made from rigid PVC. It is our target to develop customised products based on individual requirements that add value and competitive advantage for our customers. We are not just a producer and supplier. Our objective is to build partnership and close cooperation with our customers. Every customer benefits from our know-how, our long term eperience and our service. IKA Innovative Kunststoffaufbereitung GmbH & Co. KG was founded in We are located at Wolfen near Leipzig. Our team conduct product development, production and quality assurance with care and professionalism to ensure that we produce stabilisers of the highest quality and consistency. We are certified to DIN EN ISO 9001 and DIN EN ISO IKA has one of Europe s most state of the art production plants and we are producing stabilisers with the latest technology. We ensure that all the right steps are in place at IKA to enable your company s requirements to be delivered with complete satisfaction IKA Management We respond quickly and are fleible to customers needs. We can produce large orders as well as specialities in small order sizes with high efficiency and precision. In Research and Development we are focussing on the development of new sustainable Calciumacetylacetonate free Calcium Zinc stabilisers with optimised properties. 3

4 Stabilisers for PVC EuroStab Calcium Zinc Stabilisers With the latest generation of EuroStab Calciumacetylacetonate free Calcium Zinc stabilisers we offer tailor-made systems as effective replacements for Lead, Barium Zinc and Tin stabilisers. These products are highly efficient, with low dosage levels and cost competitiveness. Lead Stabilisers The stabilisation of PVC with Lead based products has been established for decades. Through the continuous development of high performance and efficient Lead stabilisers, the Lead concentration in our stabilisers is being steadily reduced. The PVC industry within the European Union has committed to phase out Lead based stabilisers by We are supporting our customers in this transition to Lead free products. 4

5 Quality is Our Driving Force For us, quality begins with the selection of raw materials. We only work with suppliers who manufacture according to certified quality management systems. We place the highest requirements on product quality and consistency and we control all goods supplied into us. In addition, our Quality and Environmental management systems are registered to DIN EN ISO 9001 and DIN EN ISO In R & D we are focussing on stabiliser development with etensive laboratory investigations and customer evaluation to ensure that our products meet all requirements. We put special emphasis on early weathering evaluations in our customers formulations to ensure long term performance of the end products. In parallel we are also conducting R & D and testing of new stabiliser systems. Here we are looking at the interaction of all the individual components to identify all potential synergies. These processes result in the efficient use of materials to optimise costs at our customers. Our quality control laboratory continually supports the production. Each product batch is tested in the customer s formulation to verify quality and consistency against the standard. It is only when all results are within the defined tolerances that the product can be released for customer use. The certificate of analysis for each product is based on the test data. With this comprehensive and complete control we ensure that only products of the required quality can be delivered to customers. The long term eperience and knowhow of the IKA Technical Service team is essential to ensure successful recipe development at new customers and optimisation of recipes at eisting customers. This technical service epertise is continually developing. Every IKA customer gets stabiliser systems which have been developed with their individual hardware and their raw material selections in mind. Using this approach, optimised properties are achieved in our customer s formulation at low cost. To keep the competitive advantage IKA is not only following the newest developments and trends globally, but is also the initiator for new trends within the industry. Our target is for long lasting customer satisfaction through the creation of innovative stabiliser systems of the highest quality and consistency supported by ecellent technical service. 5

6 P V C S t a b i l i s e r s f o r : Profiles for Windows and Window Sills White window profiles S-PVC, k-value 65-68* 100 Impact modifier Coated filler Titanium dioide 3.5** Pb Stabiliser: IKA 6700 P CaZn Stabiliser: IKA 7700 C Coloured window profiles S-PVC, k-value 65-68* 100 Impact modifier Coated filler Pb Stabiliser: IKA 6750 P CaZn Stabiliser: IKA 8770 C Window sill profiles S-PVC, k-value Coated filler Pb Stabiliser: IKA 6760 P CaZn Stabiliser: IKA 7676 C * or impact modified copolymer ** for West European climate, otherwise min. 5.0 phr Upon request we can offer other stabilisers for special profiles such as co-etruded profiles. Product Form 6 IKA stabilisers can be delivered as powder, compacted granule or tablets. Powder Compacted Granule Tablets

7 Foamed Profiles Upper layer for foamed sheets and profiles S-PVC, k-value Coated filler Titanium dioide CaZn Stabiliser: IKA 7242 C Celuka profiles S-PVC, k-value Flow modifier Coated filler Blowing agent Titanium dioide Pb Stabiliser: IKA 6030 P CaZn Stabiliser: IKA 7010 C Upon request we can offer other stabilisers for special foamed profiles. P = Lead Stabilisers, C = Calcium Zinc Stabilisers 7 The recommended recipes are based on IKA stabilisers, calculated on 100 phr PVC. We are optimising the stabiliser to your specific requirements. Please contact us.

8 P V C S t a b i l i s e r s f o r : Technical Profiles Electrical conduits S-PVC, k-value 60-65* 100 Coated filler Pb Stabiliser: IKA 6500 P CaZn Stabiliser: IKA 7950 C Furniture profiles S-PVC, k-value 60-68* 100 Coated filler Pb Stabiliser: IKA 6690 P CaZn Stabiliser: IKA 7380 C Woodfibre filled profiles S-PVC, k-value Woodfibre CaZn Stabiliser: IKA 7672 C Roller-shutter profiles S-PVC, k-value 58-60* 100 Coated filler Pb Stabiliser: IKA 6800 P CaZn Stabiliser: IKA 7400 C * Impact modifier as required Upon request we can offer other stabilisers for special profiles such as multi-layered or foam profiles. Product Form 8 IKA stabilisers can be delivered as powder, compacted granule or tablets. Powder Compacted Granule Tablets

9 Sheets Compact sheets S-PVC, k-value Impact modifier Process aid Coated filler Pb Stabiliser: IKA 6015 P CaZn Stabiliser: IKA 7500 C Free foamed sheets S- or M-PVC, k-value Process aid, high molecular Coated filler Blowing agent Pb Stabiliser: IKA 6025 P CaZn Stabiliser: IKA 7600 C Celuka sheets S-PVC, k-value Process aid, high molecular Coated filler Blowing agent Titanium dioide Pb Stabiliser: IKA 6030 P CaZn Stabiliser: IKA 7650 C Upon request we can offer other stabilisers for special foamed sheets. P = Lead Stabilisers, C = Calcium Zinc Stabilisers 9 The recommended recipes are based on IKA stabilisers, calculated on 100 phr PVC. We are optimising the stabiliser to your specific requirements. Please contact us.

10 Production Raw material dosing station Weighing into the mier container Miing Homogenisation blender 10 We have two production plants, one for Calcium Zinc and one for Lead stabilisers. The production plants are located within separate buildings which prevents any contamination issues. The Calcium Zinc plant is state of the art and one of the most modern in Europe. The production process is fully automated and computer controlled. All stages of the process are documented and completely traceable from the raw materials to the final stabiliser. Due to the high number of dosing stations, all recipe components can be added in one production run. For each of our customers, an individual recipe is developed and produced. Raw materials are dosed with a high precision balance into the mier container. This is very important to ensure the high quality and consistency of our products. The miing is a two stage process. The first stage is to mi all the different components within the mier container. The second stage is to homogenise several of these mies within a blending unit. This results in an optimum product quality and consistency. This technology and process enables us to achieve the best conditions for the manufacture of the highest quality customer products.

11 Packaging IKA stabilisers can be delivered in the following forms: Powder Compacted Granule Melt Tablet Paper bag / PE bag Big Bag Steel Container Film Sachets A selection of packaging options is available and includes big bags, steel containers, paper or PE bags, film sachets in cardboard bo, mobile bulk silos and road tankers. These options provide a means of secure transport and appropriate handling. Film Sachets in Cardboard Bo Heat sealed pre-weighed EVA film sachets with defined weights of 3-8 kg packed inside a cardboard bo. 2 cardboard boes (l w h) cm are placed on a wooden pallet. Maimum fill weight per cardboard bo is 250 kg. Paper bag / PE bag Different bags filled up to 25 kg. Big Bag (IBC) Fleible big bag fabricated from conductive PP fibres with inlet and outlet diameter of 42 cm. Size (l w h): cm. Maimum fill weight: 1,000 kg. Steel Container Returnable stainless steel container with a conical discharge outlet. Outlet diameter of 25 cm. Size (l w h): appro cm Fill weight: kg Mobile Silo Mobile silo which is approved for the transport and storage of dangerous goods. It can be connected directly to the customer s additive handling system. Maimum fill weight: 11,000 kg Detailed information is available on request. Road Tanker Detailed information is available on request. 11 Mobile Silo If you have special requirements, please contact us.

12 IKA UK Ltd. Braeside 57, Cleveland Avenue Darlington County Durham DL3 7HF Dr Tony Day Mobile: Innovative Kunststoffaufbereitung GmbH & Co. KG ChemiePark Bitterfeld Wolfen Filmstraße 4 D Bitterfeld-Wolfen Phone: Fa: ika@ika-wolfen.de This publication is intended to provide information for product application and for further research. All the information contained herein is accurate to the best of our knowledge and eperience. We cannot, however, accept any liability for incorrect information. All formulas and recommendations are non binding