a h a l l m a r k o f q u a l i t y

Transcription

1 Premium hot-work tool steels a h a l l m a r k o f q u a l i t y

2 s u r v e y o f h o t - w o r k s t e e l s Martensitic steels AISI Reference analysis Assupplied C Si Mn Cr Mo Ni V Co W Nb condition HB Hardening temperature C Tempering temperature C PWM L GSF Special USN H USD H Q10/TQ1 Special HP1 Special RP H RPU HTR Special CR7V-L Special HWD H RPCo H10A RM10Co HMoD H19A FTCO Special N Corrosion-resistant martensitic steels RF ~ CMR approx FAM approx Austenitic steels MARekord HWF A Ti ZF Nickel-Based alloys SA UNS Al 0.5 SA50Ni R Rest Al Ti 0.9 Co Ti ~ 1300 ~ Hardness range HRC

3 f i e l d s o f a p p l i c a t i o n f o r h o t - w o r k s t e e l s Die casting AISI Characteristics Application Toughness Resistance to thermal shock Universally useable steel with balanced properties, strength and toughness, resistant to thermal shock die casting dies and inserts Die casting dies and inserts of small strength, good to thermal shock and medium size Die casting dies and inserts of small strength, high to thermal shock and medium size USN* H 11 Hot-work steel with good high-temperature USD* H 13 Hot-work steel with high high-temperature RPU* Hot-work steel with very high high-temperature TQ1* Special hot-work steel with very high toughness and very high high-temperature strength, very high to thermal shock HP1* Special hot-work steel with very high toughness and good high-temperature strength, high to thermal shock HTR* - - Special hot-work steel with excellent high-temperature strength, thermal conductivity, and best to thermal shock * ESR quality as a standard High-performance die casting dies and inserts, especially suitable for large die casting dies and for very high numbers of shots High-performance die casting dies and inserts, especially suitable for large die casting dies Partial die inserts for areas with highest requirements for thermal shock, for improved local cooling of the dies, for high wear extrusion AISI Characteristics Application Toughness High-temperature strength PWM ~ L6 Low-alloy hot-work steel with good toughness, low high-temperature strength and low wear USN** H11 Hot-work steel with good high-temperature strength and high toughness USD** H13 Hot-work steel with elevated high-temperature strength and hot wear Q10 TQ1* Special hot-work steel with elevated high-temperature strength and very high toughness, good wear HP1* Special hot-work steel with elevated high-temperature strength and very high toughness, good wear RP H10 Hot-work steel with elevated high-temperature strength and good wear RPU** Hot-work steel with elevated high-temperature strength and wear, good toughness HTR* - - Special hot-work steel with excellent hightemperature strength, thermal conductivity, and best to thermal shock Container mantles, low load Container mantles at high load, intermediate and inner liners and press stems, mandrels, extrusion dies, sealing plates, die holders Container mantles at high load, intermediate and inner liners and press stems, mandrels, extrusion dies, sealing plates Intermediate inner liners and press stems at high load, mandrels, extrusion dies Intermediate inner liners and press stems at high load, mandrels, extrusion dies Inner liners, press stems, mandrels, sealing plates Container mantles, intermediate and inner liners at high load, press stems, mandrels, extrusion dies, sealing plates, die holders Intermediate liners for heavy metalextrusion, mandrels for extrusion of Cu-tubes, extrusion dies for brass HWD H19 Hot-work steel with elevated high-temperature strength and hot wear Extrusion dies and die rings for the processing of heavy metal alloys RPCo H10A Cobalt-alloyed hot-work steel with very good high-temperature strength Dies and die holders, inner liners for the processing of heavy metal alloys and high hot wear RM10Co Cobalt-alloyed hot-work steel with maximum high-temperature strength in the Extrusion dies and die holders, inner liners for the processing of heavy metal alloys family of martensitic grades and high hot wear HMoD H19A Hot-work steel with elevated high-temperature strength and very good tempering, very good hot wear, Mo-alloyed for improved toughness Extrusion dies and die rings for the processing of heavy metal alloys Austenitic steels MA-Rekord Austenitic special hot-work steel Extrusion dies for the processing of heavy metal alloys HWF A286 Austenitic age-hardening steel Inner liners and moulds for the processing of heavy metal alloys Nickel-based alloys SA UNS 7718 Age-hardening nickel-based alloy with high high-temperature strength Inner liners, moulds and mould holders for heavy metal alloys, mandrel tips SA50Ni R41 Age-hardening nickel-based alloy with very high high-temperature strength Inner liners, moulds and mould holders for heavy metal alloys, mandrel tips * ESR quality as a standard ** also available in ESR quality, depending on the requirements Hot wear

4 glass moulds USN* USD* DIE FORGING AISI Characteristics Application Resistance to scale H11 H13 Hot-work steel with good polishing properties and good thermal conductivity For glass moulds subject to low load, small to medium production lots, utility glasses, technical glassware FAM* Corrosion and scale-resistant steel for glass moulds Glass moulds for high demands on the glass quality, suitable for hard and technical glass, large production lots ZF2* Austenitic steel for glass moulds with high corrosion and scale * only available in ESR quality AISI Characteristics Application Toughness High-temperature strength Hammer forging dies, die frames, toughness base plates, etc. PWM L6 Low-alloy die forging steel with good GSF Special die forging steel with high toughness and good high-temperature strength, good weldability USN H11 Hot-work steel with good high-temperature strength and high toughness USD H13 Hot-work steel with elevated high-temperature strength and good hot wear RP H10 Hot-work steel with elevated high-temperature strength and wear RPU Hot-work steel with high high-temperature strength and wear, good toughness HTR* - - Special hot-work steel with excellent hightemperature strength, thermal conductivity, and best to thermal shock Q10 Special hot-work steel with elevated high-temperature strength and very high toughness, good wear RPCO H10A Cobalt-alloyed hot-work steel with very good high-temperature strength and high hot wear CR7VL Special hot-work steel with good hightemperature strength and high wear FTCO* Special hot-work steel with very good hightemperature strength and wear * only available in ESR quality Glass moulds for maximum glass quality, suitable for glasses with crystal gloss and for hard glass, very large production lots Hammer forging dies subject to high loads, overlay welded press dies, large hammer forging dies Hammer forging dies subject to high strain, small and large press dies Press dies, hot extrusion dies, stems, piercing mandrels Smaller press dies, dies for high-speed forging machines, stems, piercing mandrels Larger high-performance press dies, hot extrusion dies, stems, piercing mandrels Forging dies with high requirements of wear and flat cavities High-performance hammer forging dies, small and large press dies with deep cavities, multistage forging presses with strong cooling Small press dies, especially for heavy metal processing, stems and piercing mandrels High-performance press dies, hot extrusion dies, stems, piercing mandrels, warm forging tools Dies for high-speed forging machines, stems and piercing mandrels, warm forging tools Thermal conductivity Hot wear plastic moulds Corrosion-resistant steels AISI Characteristics Application Corrosion RF** Corrosion-resistant, through-hardening plastic mould steel, high hardness, very good polishing properties, high wear CMR** Highly corrosion-resistant plastic mould steel, prehardened and tempered, good polishing properties Through-hardening steels Moulds for plastic precision parts in corrosive media subject to high requirements for surface finish Moulds for plastic precision parts in corrosive media AISI Characteristics Application Wear USN** H11 Steel grade for application at high hardness, good polishing and etching properties, wear resistant USD** H13 Steel grade for application at high hardness, good polishing and etching properties, high wear TQ1* Special steel grade for application at high hardness, suitable for mirror finish polishing, good etching properties, high toughness, high wear N400 Nickel-alloyed plastic mould steel with high hardness and toughness, very good polishing and etching properties * ESR quality as a standard ** also available in ESR quality, depending on the requirements Moulds of any size for plastic precision parts, suitable for large production lots. For mirror finish we recommend ESR quality Moulds of any size for plastic precision parts, suitable for large production lots. For mirror finish we recommend ESR quality Moulds of any size for plastic precision parts, suitable for large production lots, also for best mirror finish Moulds of any size for plastic precision parts All data on conditions, properties and application of the products stated herein are for information only and cannot be taken as firm. Firm properties are subject to nessecary individual agreement. Polishing properties Polishing properties

5 know how ACQUIRED OVER MANY YEARS INNOVATIVE MATERIAL TECHNOLOGY ADVANCED MACHINERY AND EQUIPMENT basis FOR MAXIMUM QUALITY

6 More service Tool steels and special materials Melting Forging Ring rolling Heat treatment Processing Surface finishing P R O D U c t s I n d u s t r i e s Hot-work steels Cold-work steels Die forging steel Steels for plastic moulds Die casting Die forging Extrusion Glass production Pipe production Plastics technology & CO., Edelstahlwerk, KG Bielsteiner Str D Wiehl-Bielstein. Germany Phone +49 (0) / Fax +49 (0) / info@kind-co.de. aw.08.09