Tooling for Composites and Aerospace Materials. Diamond coated, carbide and PCD tools Routers, drills, and end mills Full special design capabilities

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1 Tooling for Composites and Aerospace Materials Diamond coated, carbide and PCD tools Routers, drills, and end mills Full special design capabilities

2 DIAMOND COATED DRILLS Material-specific design and sub-micron grain carbide grade to machine carbon fiber-reinforced polymer (CFRP) composite materials by minimizing delamination and increasing tool life. A special 90 point angle increases hole quality, by lowering the thrust requirements. Diamond coated for resistance to abrasion wear. Combination of point design, substrate, and coating provides longer tool life with substantially less cutting force. CFR 90 Drills for composites d 2 90 point angle Solid carbide with bright finish or diamond coating d 1 = d 2 Approx. l1 l2 Hole Dia. mm inch mm mm Order No # # # /4* /16* /8* /16* /2* Operating Parameters: Type Cutting speed SFM 1/8 (3.17mm) 1/4 (6.35mm) Feed Rate - IPR 5/16 (7.94mm) 3/8 (9.52mm) 1/2 (12.7mm) Composites (CFRP) * air cooling is recommended for optimal chip evacuation and tool life 2

3 SPECIALIZED TOOLING for AEROSPACE APPLICATIONS Custom tools designed around special applications. We have the capacity to manufacture to customer specifications or we can utilize our highly experienced engineering staff to design tooling to meet customer requirements. Guhring not only manufactures new tools but also offers re-tip and recondition service for rejuvenating worn tools quickly and efficiently in our state-of-the-art manufacturing facilities.

4 PCD END MILLS (Inch) PCD (Polycrystalline Diamond) tooling provides the ultimate in wear resistance and tool life to maximize production efficiencies. Guhring produces stocked standard PCD end mills used for machining highly abrasive composite materials. In addition, Guhring produces an extensive array of special design PCD end mills as well as reamers, drills, and counterbores. Our engineers work directly with our customers to develop special tooling designs that decrease cycle times while dramatically increasing tool life. Series flute DL100 PCD tipped, straight flute Standard length, center cutting c h6 l1 l2 l3 c inch inch inch inch inch mm x 45 1/4 1/ /8 3/ /2 1/ /4 3/ Series flute DL100 c PCD tipped, straight flute Standard length, non-center cutting h6 l1 l2 l3 c inch inch inch inch inch mm x 45 1/2 1/ /4 3/ Operating Parameters: Slotting*, HPC-roughing and trimming Type Characteristic Depth of Cut a p Width of Cut** a e Cutting speed SFM Feed Rate - IPT 1/4 3/8 1/2 3/4 1 Composites (CFRP) 1 x d 1 x d Graphite up to 8µm grain size 1.5 x d 1 x d Kevlar over 50% fiber content 1 x d 1 x d * External cooling with soluble oil is recommended for optimal chip evacuation and tool life, for graphite and Kevlar-machining air cooling ** at lower feed width the cutting speed v c and feed rate f z can be increased by 30% 4

5 PCD END MILLS (Metric) Series flute r PCD tipped, straight flute Radial coolant through, standard length h6 l1 l2 l3 r mm mm mm mm mm mm r Series flute PCD tipped, straight flute Radial coolant through, long length h6 l1 l2 l3 r mm mm mm mm mm mm

6 PCD END MILLS (Metric) Series flute PCD tipped, straight flute Radial coolant through, standard length r h6 l1 l2 l3 r mm mm mm mm mm mm Series flute PCD tipped, straight flute Radial coolant through, long length r h6 l1 l2 l3 r mm mm mm mm mm mm Operating Parameters: Width of Cut = 1 x d; slotting*, HPC-roughing and trimming Type Characteristic Depth of Cut a p Cutting speed SFM Feed Rate - IPT 4mm 6mm 8mm 10mm 12mm 16mm 20mm Composites (CFRP) 1 x d Graphite up to 8µm grain size 1.5 x d Kevlar over 50% fiber content 1 x d * int. cooling with soluble oil is recommended for optimal chip evacuation and tool life, for graphite and Kevlar-machining air cooling ** at lower feed width the cutting speed v c and feed rate f z can be increased by 30% 6

7 Carbide Routers (Inch) Slotting Router Features: For slot and periphery milling in composite materials Capable of roughing and finishing in one pass Extremely rigid design minimizes deflection and vibration Flute geometry promotes shearing action, minimizes delamination and burrs Multiple flutes for maximum material removal, non-center cutting chamfer for micro-edge protection and extended tool life Plunging Carbide Router Features: 118 drill point allows for plunging operations, can also be used for slotting and periphery milling Multiple flutes for maximum material removal Extremely rigid design minimizes deflection and vibration Flute geometry promotes shearing action, minimizes delamination and burrs Inch sizes CR 100 square end c Multi-flute slotting router Solid carbide, Cristall coated e10 h6 l1 l2 l3 c no. inch inch inch inch inch mm x 45 flutes Order Number 1/4 1/4 2-1/2 3/ /8 3/ /2 1/2 3-1/2 1-1/ /8 5/ / Inch sizes CR 100 plunging Multi-flute plunging router Solid carbide, Cristall coated e10 h6 l1 l2 l3 no. inch inch inch inch inch flutes Order Number 1/4 1/4 2-1/2 3/ /8 3/ /2 1/2 3-1/2 1-1/ /8 5/ / Operating Parameters: Slotting*, HPC-roughing and trimming Type Characteristic Depth of Cut a p Width of Cut** a e Cutting speed SFM Feed Rate - IPT 1/4 3/8 1/2 5/8 Composites (CFRP) 1 x d 1 x d Kevlar over 50% fiber content 1 x d 1 x d * Air cooling is recommended for optimal chip evacuation and tool life. ** at lower feed width the cutting speed v c and feed rate f z can be increased by 20% 7

8 Carbide Routers (Metric) Slotting Router Features: For slot and periphery milling in composite materials Capable of roughing and finishing in one pass Extremely rigid design minimizes deflection and vibration Flute geometry promotes shearing action, minimizes delamination and burrs Multiple flutes for maximum material removal, non-center cutting chamfer for micro-edge protection and extended tool life Plunging Carbide Router Features: 118 drill point allows for plunging operations, can also be used for slotting and periphery milling Multiple flutes for maximum material removal Extremely rigid design minimizes deflection and vibration Flute geometry promotes shearing action, minimizes delamination and burrs Series 6717 CR 100 square end c Multi-flute slotting router Solid carbide, Cristall coated e10 h6 l1 l2 l3 c no. mm mm mm mm mm mm x 45 flutes Series 6720 CR 100 plunging Multi-flute plunging router Solid carbide, Cristall coated e10 h6 l1 l2 l3 no. mm mm mm mm mm flutes Operating Parameters: Width of Cut = 1 x d; slotting*, HPC-roughing and trimming Type Characteristic Depth of Cut a p Cutting speed SFM Feed Rate - IPT 4mm 6mm 8mm 10mm 12mm 16mm Composites (CFRP) 1 x d Kevlar over 50% fiber content 1 x d * Air cooling is recommended for optimal chip evacuation and tool life. ** at lower feed width the cutting speed v c and feed rate f z can be increased by 20% 8

9 Carbide Routers (Metric) These diamond coated carbide composite routers are the tools of choice for many industrial hand routing applications, such as fiberglass or wood composites in the boat industry. Solid carbide composite routing is frequently done with air. The applications of routers include cut-out composite routing with templates, trimming operations done by following fixtures, and free-hand trimming. Diamond coated carbide router bits are able to perform many different tasks that standard end mills and drills cannot. Series 6718 CR 100 Air Multi-flute slotting router Solid carbide, Cristall coated c e10 h6 l1 l2 l3 c no mm mm mm mm mm mm x 45 flutes Series 6719 CR 100 c Multi-flute plunging router Solid carbide, Cristall coated e10 h6 l1 l2 l3 no mm mm mm mm mm flutes Operating Parameters: Width of Cut = 1 x d; slotting*, HPC-roughing and trimming Type Characteristic Depth of Cut a p Cutting speed SFM Feed Rate - IPT 4mm 6mm 8mm 10mm 12mm 16mm Composites (CFRP) 1 x d Kevlar over 50% fiber content 1 x d * Air cooling is recommended for optimal chip evacuation and tool life. ** at lower feed width the cutting speed v c and feed rate f z can be increased by 20% 9

10 AeroX HSCO8 SPLIT POINT DRILLS These drills are made from M42 HSCO (8% cobalt) and have a bronze oxide finish - they re designed for optimal performance at high temperatures. The 135 split point is ground to NAS 907 P3 specifications for spot-on accuracy and minimized axial feed forces. Range of application: Reduced core diameter lends itself well to hand drilling applications in difficult-to-machine materials or at high temperatures (i.e., in the aviation industry, repair of titanium or titanium/aluminum aviation components) Capable of drilling in high-alloyed steel, cast and non-ferrous materials Can be used in CNC machines Series 1018 AeroX M42 HSCO (8% cobalt) Web thinning Ø AeroX drills are stocked in Germany l1 l2 mm inch mm mm EDP No / / / / / / / l1 l2 mm inch mm mm EDP No / / / / / /

11 l1 l2 mm inch mm mm EDP No / / / / / l1 l2 mm inch mm mm EDP No / / / / / / / / / Hardness Feed Rate - IPR Material group SFM 1/64 in. 1/16 in. 1/8 in. 1/4 in. 3/8 in. 1/2 in. 5/8 in. HRC BHN.5 mm 1.59 mm 3.17 mm 6.35 mm 9.52 mm mm mm Common structural steels Free-cutting steels Unalloyed heat-treatable steels Alloyed heat-treatable steels Unalloyed case hardened steels Alloyed case hardened steels Nitriding steels Tool steels High speed steels Spring steels sulphured Stainless steels austenitic martensitic Hardened steels Special alloys Cast iron Speroidal graphite iron and malleable cast iron Chilled cast iron Ti and Ti-alloys Aluminum and Al-alloys Al wrought alloys Al cast alloys 10% Si % Si Magnesium alloys Copper low-alloyed Brass long-chipping short-chipping Bronze short-chipping Bronze long-chipping Duroplastics Thermoplastics New cast materials GGV New cast materials ADI Kevlar - - Glass, carbon concentrated plastics - - 3/4 in mm 1 in mm 11

12 DRILLING TAPPING/ THREADMILLING/ FLUTELESS TAPPING MILLING REAMING PCD/PCBN SPECIAL TOOLING SOLUTIONS COUNTERSINKING/ DE-BURRING MODULAR TOOLING SYSTEMS TOOL RECONDITIONING SERVICE Guhring, Inc. Main Office P.O. Box 643, Brookfield, WI Shipping Address 1445 Commerce Avenue Brookfield, WI Tel (262) (800) Fax (262) West Coast Distribution Center and Reconditioning Facility Computer Ln Huntington Beach, CA Reconditioning Facility 121 W Dudley Town Rd. Bloomfield, CT Manufacturing and Reconditioning Facility W.K. Smith Rd. Suite B New Hudson, MI Guhring Corporation 20 Steckle Place, Unit #14 Kitchener, ON N2E 2C3 Tel (519) (800) Fax (519) Item #

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