BARAMATI SPECIALITY STEELS LIMITED SATARA

Transcription

1 BARAMATI SPECIALITY STEELS LIMITED SATARA

2 PHILOSOPHY To use our specialized skills and innovative technology to contribute to the welfare of the society. It is our intention to grow along with our employees and to aid and encourage them to participate in our goals in order that they realize their full potential. Our prosperity is linked to the prosperity of our customers. B. N. Kalyani Group Chairman 2

3 THE KALYANI GROUP - AN OVERVIEW The Kalyani Group is one of the leading industrial houses in India, with a sharp focus on primarily four sectors, viz. Engineering Steel, Automotive & Non-Automotive Components, Renewable Energy & Infrastructure and Speciality Chemicals. The Group's Annual Turnover is over USD 2.5 billion and has joint ventures with some of the world leaders such as Arvin Meritor, USA, Carpenter Technology Corporation, USA, Hayes Lemmerz, USA, Alstom, NTPC, etc. Bharat Forge Limited, the flagship company of the group is a global forging conglomerate. With a global capacity of over 750,000 TPA spread across nine locations and three countries - four in India, four in Germany, one in Sweden, Bharat Forge has the capability to meet the global demands of its customers with seamless engineering and design support. BFL manufactures a wide range of safety and critical components for the automotive, power, rail & marine, energy, oil & gas, mining & construction equipment and several other industrial sectors. Apart from Bharat Forge Ltd., the other major companies in the group are Kalyani Steels, Kalyani Carpenter Special Steels, Kalyani Lemmerz, Automotive Axles, Kalyani Thermal Systems, BF Utilities, Hikal Limited, BF Investment, Kalyani Investment, Kalyani Global, Epicenter and Synise Technologies. The Kalyani Group's vertical integration, with upstream steel making and downstream machining coupled with international competitiveness at every step, benefits our customers in terms of : World Class - Technology High Quality Partnership Kalyani Group Key companies in the group India Europe Engineering Steel Automotive & Non Automotive Components Energy & Infrastructure Speciality Chemicals Kalyani Steels Kalyani Carpenter Special Steels Bharat Forge Kalyani Techno Forge Automotive Axles Kalyani Lemmerz BF Utilities BF Alstom BF NTPC Kenersys India Khed City SEZ Hikal Chemicals Ltd. CDP Bharat Forge Germany Bharat Forge Daun Germany Bharat Forge Aluminiumtechnik, Germany Bharat Forge Kilsta AB, Sweden Kenersys GmbH, Germany Kalyani Group : Business highlights Group Turnover Over USD 2.5 billion Employee Strength Over 10,000 Market Leader Group Companies are positioned No.1 or No.2 in all main businesses in the Domestic and International Market " Ÿ #1 in Forging & Machined Components Ÿ #1 in Axle Aggregates in India Ÿ #1 in Wheels in India Ÿ #1 in Alloy Steel 3

4 BSSL PROFILE "Baramati Speciality Steels Limited (BSSL)" is the newest addition to $2.5 billion Kalyani Group. Located in Satara. It is one of the largest single location state of the art finishing facility for alloy and special steels in India. It has facility for rolling, heat treatment, peeling, burnishing, straightening of steel bars. It is the strategic investment of the Kalyani Group with forward integration of steel processing and supply value added products to the end customers. QUALITY POLICY We are committed to high standards of customer satisfaction and will strive for continual improvement in our manufacturing processes to ensure sustained and consistent quality of our products and services. ENVIRONMENT, HEALTH & SAFETY POLICY We are committed to safeguard the health and safety of all employees and protect our environment. We will develop and implement our environment, health & safety management system conforming to international standards and comply with all statutory requirements. PRODUCTS & SERVICES Round bars / square / flats supplied in as rolled / heat treated / bright condition. Valve steel 8 mm to 25 mm as rolled and in bright condition. Service support for heat treatment processes for long products upto 6 m length & 650 mm dia. Service support for bright bars. Service support for mechanical testing of steel. 4

5 MANUFACTURING FACILITIES ROLLING MILL HEAT TREATMENT BRIGHT BAR FACILITY Largest single location finishing facility for Alloy and speciality steel in India ROLLING - Round, Squares & Flats 510 mm dia. Roughing Mill : Reversible 380 mm dia. 4 Stand Finishing Mill 310 mm dia. 4 Stand Continuous Mill 10 TPH Fully Automated Reheating Furnace. Sizes Range: Round : 12 mm to 75 mm Squares : 25 mm to 80 mm Flats : 40 x 25 mm to 95 x 50 mm 5

6 MANUFACTURING FACILITIES HEAT TREATMENT Installed Capacity & Capability: 2250 TPM (size 6 m X 650 mm - 5 MT / batch) 3 Electrically and 2 LPG 0 operated SCADA controlled real time TT monitoring (+/- 5 c temp control) with water / polymer / oil quenching & auto load unload facility. Heat Treatment Process Hardening & Tempering Annealing - ISO & solution Normalising Furnaces: 5 nos. for Hardening / Normalising & 7 nos. for Tempering / Annealing. Max Temp C BRIGHT BAR PRODUCTS Installed Capacity & Capability 1 Peeling Line : Straightner, Peeler, Burnisher, Centreless Grinder & ECT Sizes Range: 8 mm to 25 mm Capacity : 300 TPM Capability : Tolerance -H9/H11, Surface Finish - RA 0.8 μm or better, Straightness 0.75 mm/m 8 Peeling Line: Peeler -200 mm dia., Burnisher 160 mm dia. Centreless Grinder - 50 mm dia., Belt Polishing upto 90 mm dia. Size Range: 38 mm to 200 mm Capacity: 3000 TPM Capability : Tolerance -H9/H11, Surface Finish - RA 0.8 μm or better, Straightness 1.0 mm/m 6

7 QUALITY ASSURANCE FACILITIES Eddy Current Testing Machine (Techno-four) M.P.I Testing Machine Ultrasonic Testing Rockwell Hardness Tester Brinnel Hardness Tester Profile Projector Impact Testing Machine Universal Testing Machine Microscope with Image Analyser Mobile Spectrometer Brinell Hardness Tester Shimadzu Universal Testing Machine Impact Testing Machine Portable Spectrometer Metallurgical Microscope Profile Projector & Rockwell Hardness Tester 7

8 AN ISO CERTIFIED COMPANY BARAMATI SPECIALITY STEELS LIMITED Opp.Jarandeshwar Railway Station, P.O.Vadhut, Satara , India. Phone : info@bssl.co.in Corporate Office: C/O Kalyani Steels Ltd, 2nd Floor Corporate Building, Mundhwa, Pune