30 V to 60 V PTC Thermistors For Overload Protection

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1 30 V to 60 V PTC Thermistors /PTCCL..H...BE FEATURES Wide range of trip and non-trip currents: From 94 ma up to 2 A for the trip current Small ratio between trip and non-trip currents (I t /I nt =.5 at 25 C) High maximum overload current (up to 23 A) Leaded parts withstand mechanical stresses and vibration UL file E48885 according to XGPU standard UL434 UL approved PTCs are guaranteed to withstand severe test programs Long-life cycle tests (over 5000 trip cycles) Long-life storage tests (3000 h at 250 C) Electrical cycle tests at low ambient temperatures (- 40 C or 0 C) Damp-heat and water immersion tests Overvoltage tests at up to 200 % of rated voltage Compliant to RoHS directive 2002/95/EC and in accordance to WEEE 2002/96/EC QUICK REFERENCE DATA PARAMETER VALUE UNIT Maximum voltage (DC or AC) 30 to 60 V Holding current to 2 A Resistance at 25 C (R 25 ) 0.3 to 50 Ω I max. 0.8 to 23 A Switch temperature 40 C Operating temperature range at max. voltage Climatic category 40/25/56-40 to + 85 C APPLICATIONS Over-temperature/over-load protection: Telecommunications Automotive systems Industrial electronics Consumer electronics Electronic data processing DESCRIPTION These directly heated thermistors have a positive temperature coefficient and are primarily intended for overload protection. They consist of a naked disk with two tinned brass or copper clad steel leads and are coated with a high temperature silicone UL 94 V-0 coating. Leadless disks and leaded disks without coating are available on request. MOUNTING The PTC Thermistors are suitable for processing on automatic insertion equipment. Typical soldering 235 C; duration: 5 s (Pb-bearing) 245 C, duration: 5 s (Lead (Pb)-free) Resistance to soldering heat 260 C, duration: s max. MARKING Only the grey lacquered thermistors with a diameter of 8.5 mm to 20.5 mm are marked with BC, R 25 value (example R9) on one side and I nt, V max. on the other side. Document Number: For technical questions, contact: nlr@vishay.com Revision: 29-Jul-09 5

2 /PTCCL..H...BE 30 V to 60 V PTC Thermistors ELECTRICAL DATA AND ORDERING INFORMATION for ; max. voltage = 30 V to 60 V (AC or DC) () I nt MAX. at 25 C (ma) I t MIN. at 25 C (ma) R 25 ± 20 % (Ω) V MAX. (V) I MAX. (2) at 25 C (ma) I res MAX. at V max. and 25 C (ma) DISSIP. FACTOR (mw/k) Notes () The thermistors are clamped at the seating plane. (2) I max. is the maximum overload current that may flow through the PTC when it passes from the low ohmic to the high ohmic state. UL approval: I max. x 0.85 Ø D MAX. (mm) CATALOG NUMBERS BULK TAPE ON REEL SAP AND 2NC PART NUMBERS 2NC SAP CODING 2NC SAP CODING x949 PTCCL05H940EyE x6 PTCCLH6DyE x3 PTCCL05EyE x70 PTCCLH70DyE x8 PTCCL05H8DyE x83 PTCCL3H83DyE x27 PTCCL05H27DyE x92 PTCCL3H92DyE x32 PTCCL072DyE PTCCL7H2DBE x4 PTCCL07H4DyE PTCCL72DBE x47 PTCCL09H47DyE PTCCL2H72DBE x54 PTCCL09H54DyE PTCCL2H202DBE Notes For bulk parts replace x by 5 and y by B For taped on reel parts replace it x by 6 and y by T CURRENT DEVIATION AS A FUNCTION OF THE AMBIENT TEMPERATURE 250 % 200 I t 50 I nt 0 I max T amb ( C) 0 For technical questions, contact: nlr@vishay.com Document Number: Revision: 29-Jul-09

3 30 V to 60 V PTC Thermistors VOLTAGE DERATING AS A FUNCTION OF AMBIENT TEMPERATURE V max. (%) /PTCCL..H...BE T amb ( C) ELECTRICAL S I max. AS A FUNCTION OF VOLTAGE 200 I max (%) V rated (%) I max. as stated in the electrical data and ordering information tables, is the maximum overload current that may flow through the PTC when passing from the low ohmic to high ohmic state at rated voltage. When other voltages are present after tripping, the I max. value can be derived from the above I max. as a function of voltage graph. Voltages below V rated will allow higher overload currents to pass the PTC. TYPICAL TRIP-TIME AS A FUNCTION OF TRIP CURRENT RATIO 2 t s Curve : Ø D max. = 20.5 mm Curve 2: Ø D max. = 6.5 mm Curve 3: Ø D max. = 2.5 mm Curve 4: Ø D max. =.5 mm Curve 5: Ø D max. =8.5mm Curve 6: Ø D max. =7.0mm () (2) (3) Curve 7: Ø D max. =5.0mm (4) (5) Measured in accordance (6) (7) with IEC I t /I nt Trip-time or switching time (t s ) To check the trip-time for a specific PTC, refer to the Electrical Data and Ordering Information tables for the value I nt. Divide the overload or trip current by this I nt and you realize the factor I t /I nt. This rule is valid for any ambient temperature between 0 C and 70 C. Adapt the correct non-trip current with the appropriate curve in the Current Deviation as a Function of the Ambient Temperature graph. The relationship between the I t /I nt factor and the switching time is a function of the PTC diameter; see the above graphs. Example What will be the trip-time at I ol =3AandT amb = 0 C of a thermistor type ; 2.5 Ω; Ø D max. = 8.5 mm: I nt from the table: 470 ma at 25 C I nt : 470 x.2 = 526 ma (at 0 C). Overload current = 3 A; factor I t /I nt : 3 / = In the typical trip-time as a function of trip current ratio graph, at the 8.5 mm line and I t /I nt = 5.70, the typical trip-time is.7 s. Document Number: For technical questions, contact: nlr@vishay.com Revision: 29-Jul-09 7

4 /PTCCL..H...BE 30 V to 60 V PTC Thermistors COMPONENTS OUTLINE CODE NUMBER 238 SPQ OUTLINE Fig. a Fig. b Fig. a Fig. b Fig. a to Fig. b 683 to Fig. b Fig. a Fig. a PTC THERMISTORS IN BULK D T DIMENSIONS OF BULK TYPE PTC S (in mm) D See table d 0.6 ± % T 4.0 max. H2 H2 4.0 ±.0 F D + 5 max. L L 20 min. d F 5.0 Fig. a PTC THERMISTORS ON TAPE ON REEL P T D P P h d W2 L W0 W W H0 H P0 P F D0 T t Fig. b H2 h TAPE AND REEL ACCORDING TO IEC dimensions in millimeters SYMBOL PARAMETER DIMENSIONS TOLERANCE D Body diameter See table max. d Lead diameter 0.6 ± % P Pitch of components Diameter < 2 mm Diameter 2 mm ±.0 ± 2.0 P 0 Feedhole pitch 2.7 ± 0.3 F H0 H2 Leadcenter to leadcenter distance (between component and tape) Lead wire clinch height Component bottom to seating plane ± ±.0 Component top to seating plane D + 5 max. T Total thinkness 4.0 max. For technical questions, contact: nlr@vishay.com Document Number: Revision: 29-Jul-09

5 30 V to 60 V PTC Thermistors /PTCCL..H...BE PTCCL05H940EBE PTCCL072DBE PTCCL05EBE PTCCL05H8DBE PTCCL07H4DBE PTCCL09H47DBE PTCCL05H27DBE PTCCL08H54DBE PTCCLH6DBE PTCCLH70DBE PTCCL3H93DBE PTCCL7H2DBE PTCCL72DBE PTCCL2H72DBE PTCCL3H92DBE PTCCL2H202DBE Document Number: For technical questions, contact: nlr@vishay.com Revision: 29-Jul-09 9

6 Legal Disclaimer Notice Vishay Disclaimer All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, Vishay ), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay s terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners. Document Number: Revision: 8-Jul-08

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