Extended-Frequency SMA Connectors

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2 Extended-Frequency SM Connectors Extended-Frequency SM Connectors This brochure introduces two new series of connectors that extend SM performance beyond the MIL-PRF upper frequency limit of 18 GHz, while maintaining MIL-STD-348 mating characteristics for backward compatibility with standard SM connectors when required. With both 26.5-GHz precision types and 27.0-GHz high-performance types available, you can choose the best price / performance balance for your application, with no need to overspecify. This brochure features configurations to fulfill most standard applications, but any item shown can be customized for your specific needs. SM 26.5-GHz Connectors (Page 2) These extended-frequency, precision SM series connectors feature maximum VSWR of 1.15:1 from DC to 18 GHz, and 1.25:1 from 18 to 26.5 GHz. long with cable connectors for semi-rigid cable, our SM 26.5-GHz line includes receptacles with post contacts and integral metal contact rings, and types in a variety of sizes. These receptacles are available as jacks or plugs, each with a choice of air or PTFE rear dielectric matching sections, and with or without EMI gaskets. The aceable receptacles are available for use with hermetic seals or accessory pins with diameters of.012,.015,.018,.020, or.036 inches. Standard hermetic seals are also shown in this brochure, and can be mo to a wide range of to match your application requirements. Three types of SM 26.5-GHz adapters are also included in this series, as are bulkhead receptacles. Performance Features: Mode free through 26.5 GHz Low loss (VSWR) Low Insertion Loss Low RF Leakage > -100 d Consistent Unit to Unit Performance ll materials meet the Outgassing Requirements of NS Publication 1124 SM 27.0-GHz Connectors (Page 16) These high-performance SM connectors feature maximum VSWR of 1.10:1 from DC to 18 GHz, and 1.15:1 from 18 to 27.0 GHz. They are designed to provide enhanced durability and reliability in a grade production connector. The internal design is optimized using state-of-the-art Electromagnetic Finite Element nalysis model simulation to provide low with mode free operation to 27.0 GHz. In addition, this connector series provides -100 d RF leakage due to the precision on the interface and mounting surfaces to assure a solid 360-degree contact in the critical RF return path, and the absence of epoxy holes in the connector body. The design of the internal structure provides a reliable and symmetrical axial captivation by mechanical means with a minimal disturbance to the transmission line characteristics and has a maximum continuous service temperature of 165 C. SM 27.0 GHz replaceable connectors are available in six common mounting ange co ations. oth the d replaceable and thread-in (spark plug) connectors are available for use with hermetic seals or accessory pins with diameters of.009,.012,.015,.018,.020, and.036 inches. Standard hermetic seals are also shown in this brochure, and can be m to a wide range of urations to match your application requirements. These connectors are machined to exacting tolerances and the highest quality standards on modern CNC turning centers, and assembly is tightly controlled and monitored to ensure peak consistency of performance from unit to unit. Performance Features: Mode free through 27.0 GHz Low loss (VSWR) Low Insertion Loss Low RF Leakage > -100 d Extended Operating Temperature (+165 C) Phase Stable Consistent Unit to Unit Performance Rigid center contact captivation using high temperature Ultem 1000 support bead ll materials meet the Outgassing Requirements of NS Publication (978) FX (978) sales@deltarf.com

3 SM 26.5-GHz Connectors General Description These extended-frequency, precision SM connectors feature maximum VSWR of 1.15:1 from DC to 18 GHz, and 1.25:1 from 18 to 26.5 GHz. long with cable connectors for semi-rigid cable, our SM 26.5-GHz line includes receptacles with post contacts and integral metal contact rings, and field-replaceable types in a variety of flange sizes. These field-replaceable receptacles are available as jacks or plugs, each with a choice of air or PTFE rear dielectric matching sections, and with or without EMI gaskets. The field-replaceable receptacles are available for use with hermetic seals or accessory pins with diameters of.012,.015,.018,.020, or.036 inches. Standard hermetic seals are also shown in this brochure, and can be modified to a wide range of configurations to match your application requirements. Three types of SM 26.5-GHz adapters are also included in this series, as are bulkhead receptacles. We are continually expanding our SM 26.5-GHz product line and other high-frequency products, so please call if you don t see what you need. Contents Interface Dimensions and Specifications...4 Cable Connectors...5 Panel Receptacles Post Contact...6 Field Replaceable Panel Jack Receptacles ir Dielectric, No EMI Gasket...7 ir Dielectric, With EMI Gasket...8 PTFE Dielectric, No EMI Gasket...9 PTFE Dielectric, With EMI Gasket...10 Field Replaceable Panel Plug Receptacles ir Dielectric, No EMI Gasket...11 ir Dielectric, With EMI Gasket...12 PTFE Dielectric, No EMI Gasket...13 PTFE Dielectric, With EMI Gasket...14 ulkhead Jack Receptacles...15 dapters Within Series...15 ccessory Pins...15 Hermetic Seals...16 Drilling Dimensions Hermetic Seals...16 Replacement EMI Gaskets...16 Drilling Dimensions Panel-Mount Receptacles...27 Competitive Cross Index by Part Number...32 bout Delta...34 Test Data Test Setup K VSWR VSWR U Mounting plate Frequency (GHz) s tested Two connectors tested, mounted back-to-back with a hermetic seal as shown at left. Maximum VSWR GHz (1.095:1 for each connector.) These results are typical and valid only for connectors set up for testing in the configuration shown. Hermetic seal attachment method and other circuitry characteristics will affect VSWR of the completed component. See next page for interface dimensions and specifications. 2 (978) FX (978) sales@deltarf.com

4 SM 26.5 GHz Interfaces SM 26.5-GHz Connectors Plug Interface **.135 max..312 hex.015/ / /.045 Jack Interface ** UNS-2,.170 min. full thread.218 min UNS-2,.130 min. full thread.1808 max..250 min min. Contact shoulder projection.000 max; recession.008 max..100 max. Insulator projection.000 max. Insulator projection.000 max. Contact projection.000 max; recession.008 max. Contact Detail Flat.012 max..050 min..0355/.0370 Contact Detail.105 min. Diameter to meet VSWR, mating characteristics, and durability when mated with a.0355/.0370 diameter pin. ** Per MIL-STD-348, and Some proportions altered to illustrate detail. SM 26.5 GHz Specifications * Electrical: Nominal Impedance: 50 ohms. Frequency Range: DC 26.5 GHz. Voltage Rating: 335 Volts RMS (@ sea level). VSWR: DC 18 GHz: 1.15:1 maximum; GHz: 1.25:1 maximum. RF Transmission Loss:.03 x f (GHz) d. Dielectric Withstanding Voltage: 1000 Volts RMS (@ sea level). RF Hipot: 670 Volts MHz. Insulation Resistance: 10,000 megohms. RF Leakage: -100 d GHz. Contact Resistance: Center contact: 3.0 milliohms maximum; Outer contact: 2.0 milliohms maximum. Mechanical: Force to Engage: 2 inch-pounds maximum. Coupling Nut Retention: 60 pounds minimum (plugs only). Coupling Proof Torque: 15 inch-pounds minimum (plugs only). Contact Insertion Force: Insertion: 2 pounds maximum; Durability: withdrawal: 1 ounce minimum. 500 mating cycles minimum. Mating Torque: 7 10 inch-pounds. Materials/Finishes: Insulators: T PTFE per STM D1710. Contacts: eryllium Copper (lloy C17300) per STM 196. Contact Plating: Gold per MIL-G Other Metal Parts: Type 303 Stainless steel per STM 582, plated gold per MIL-G or passivated per MS-QQ-P-35. Gaskets: Silicone rubber per EMI Gaskets: Conductive elastomer per MIL-G-83528, type F. Environmental: Operating Temperature: -65 to +125 C. Vibration: Per MIL-STD-202, Method 204, test condition D. Shock: Per MIL-STD-202, Method 213, test condition I. Thermal Shock: Per MIL-STD-202, Method 107, test condition. Corrosion (Salt tmosphere): Per MIL-STD-202, Method 101, test condition. Moisture Resistance: Per MIL-STD-202, Method 106, no measurements at high humidity. Insulation resistance 200 megohms minimum with 5 minutes of removal from humidity. ll materials meet outgassing requirements of NS Publication ll other are in accordance with the latest issues of MIL-PRF-39012, or MIL-PRF-55339, or other applicable MIL and interfaces are in accordance with MIL-STD-348. *These are typical and may not apply to all connectors. Detailed for individual connectors are available on request. 3 (978) FX (978) sales@deltarf.com

5 SM 26.5-GHz Cable Connectors Cable Connectors - Direct Solder For Semi-Rigid Cable (Straight plug) (Straight jack) hex Figure 3 (ulkhead jack, with mounting gasket) Mounting Hole Dimensions max. panel.437 hex.255 Cable Dimensions Plating ssembly Procedure/ Group Figure ody Contact Trim Code Gold/PCN ( 1) Gold K H/ Gold Gold G H/ Gold Gold G H/ Gold/PCN ( 1) Gold K H/ Gold Gold G H/ Gold Gold G H/01 ( 1) Gold-plated body and passivated coupling nut. Cable Groups 13:.141" semi-rigid; RG-402; M17/130 14:.085" semi-rigid; RG-405; M17/133 ssembly Procedure H Contact ody assembly Soft solder all around with insulator.015" Trim Codes Code H/ ) Trim cable as shown. Remove any burrs from jacket and center conductor. 2) Solder contact to center conductor, to maintain gap as shown. Remove any excess solder from outside of contact. 3) Insert cable into body and solder cable jacket to body, keeping end of cable with insulator as shown. Plug body assembly and contact shown; procedure is identical for jack connectors. 4 (978) FX (978) sales@deltarf.com

6 Panel Receptacles - Post Contact SM 26.5-GHz Receptacles Jack Receptacles Plug Receptacles typ. sq. C ( 1 / 2" square flange) typ. square C.047 Figure ( 1 / 2" square flange) C C sq ( 3 / 8" square flange) sq. Figure ( 3 / 8" square flange) C C Figure 3 (2-hole flange) Figure 6 (2-hole flange) Dimensions Plating Figure C ody Contact Gold Gold ( C) G Passivated Gold ( C) K Gold Gold ( C) G Passivated Gold ( C) K Gold Gold ( C) G Passivated Gold ( C) K Gold Gold ( C) G Passivated Gold ( C) K Gold Gold ( C) G Passivated Gold ( C) K Gold Gold ( C) G Passivated Gold ( C) K These receptacles are also available with other flange sizes and contact / insulator configurations. (C) in contact plating column indicates captive contact. 5 (978) FX (978) sales@deltarf.com

7 SM 26.5-GHz Receptacles.481 Panel Jack Receptacles - Field Replaceable, ir Dielectric (No EMI Gasket) (Standard 2-hole flange) (Narrow 2-hole flange) body I.D. Socket contact accepts pin (±.001) x.090 long max..299 Connector Side View sq. Figure 3 ( 1 /2" square flange) sq. Figure 4 ( 3 /8" square flange).500 Figure 5 ( 1 /2" x 3 /8" rectangular flange) Flange Dimensions Plating Figure (Pin Diameter) (ody I.D.) ody Contact Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K See page 15 for accessory pins. See page 16 for hermetic seals. (C) indicates captive contact. 6 (978) FX (978) sales@deltarf.com

8 SM 26.5-GHz Receptacles.481 Panel Jack Receptacles - Field Replaceable, ir Dielectric (With EMI Gasket) (Standard 2-hole flange) (Narrow 2-hole flange) body I.D. Socket contact accepts pin (±.001) x.090 long max. EMI gasket.005 min..299 Connector Side View sq. Figure 3 ( 1 /2" square flange) sq. Figure 4 ( 3 /8" square flange).500 Figure 5 ( 1 /2" x 3 /8" rectangular flange) Flange Dimensions Plating Figure (Pin Diameter) (ody I.D.) ody Contact Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI See page 15 for accessory pins. See page 16 for hermetic seals. (C) indicates captive contact. 7 (978) FX (978) sales@deltarf.com

9 SM 26.5-GHz Receptacles.481 Panel Jack Receptacles - Field Replaceable, PTFE Dielectric (No EMI Gasket) (Standard 2-hole flange) (Narrow 2-hole flange) body I.D. Socket contact accepts pin (±.001) x.090 long max..299 Connector Side View sq. Figure 3 ( 1 /2" square flange) sq. Figure 4 ( 3 /8" square flange).500 Figure 5 ( 1 /2" x 3 /8" rectangular flange) Flange Dimensions Plating Figure (Pin Diameter) (ody I.D.) ody Contact Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K See page 15 for accessory pins. See page 16 for hermetic seals. (C) indicates captive contact. 8 (978) FX (978) sales@deltarf.com

10 SM 26.5-GHz Receptacles.481 Panel Jack Receptacles - Field Replaceable, PTFE Dielectric (With EMI Gasket) (Standard 2-hole flange) (Narrow 2-hole flange) body I.D. Socket contact accepts pin (±.001) x.090 long max. EMI gasket.005 min..299 Connector Side View sq. Figure 3 ( 1 /2" square flange) sq. Figure 4 ( 3 /8" square flange).500 Figure 5 ( 1 /2" x 3 /8" rectangular flange) Flange Dimensions Plating Figure (Pin Diameter) (ody I.D.) ody Contact Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI See page 15 for accessory pins. See page 16 for hermetic seals. (C) indicates captive contact. 9 (978) FX (978) sales@deltarf.com

11 SM 26.5-GHz Receptacles.481 Panel Plug Receptacles - Field Replaceable, PTFE Dielectric (With EMI Gasket) (Standard 2-hole flange) (Narrow 2-hole flange) body I.D. Socket contact accepts pin (±.001) x.090 long max Connector Side View sq. Figure 3 ( 1 /2" square flange) sq. Figure 4 ( 3 /8" square flange).500 Figure 5 ( 1 /2" x 3 /8" rectangular flange) Flange Dimensions Plating Figure (Pin Diameter) (ody I.D.) ody Contact Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K See page 15 for accessory pins. See page 16 for hermetic seals. (C) indicates captive contact. 10 (978) FX (978) sales@deltarf.com

12 SM 26.5-GHz Receptacles.481 Panel Plug Receptacles - Field Replaceable, PTFE Dielectric (With EMI Gasket) (Standard 2-hole flange) (Narrow 2-hole flange) body I.D. Socket contact accepts pin (±.001) x.090 long max. EMI gasket.005 min Connector Side View sq. Figure 3 ( 1 /2" square flange) sq. Figure 4 ( 3 /8" square flange).500 Figure 5 ( 1 /2" x 3 /8" rectangular flange) Flange Dimensions Plating Figure (Pin Diameter) (ody I.D.) ody Contact Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI See page 15 for accessory pins. See page 16 for hermetic seals. (C) indicates captive contact. 11 (978) FX (978) sales@deltarf.com

13 SM 26.5-GHz Receptacles.481 Panel Plug Receptacles - Field Replaceable, PTFE Dielectric (With EMI Gasket) (Standard 2-hole flange) (Narrow 2-hole flange) body I.D. Socket contact accepts pin (±.001) x.090 long max Connector Side View sq. Figure 3 ( 1 /2" square flange) sq. Figure 4 ( 3 /8" square flange).500 Figure 5 ( 1 /2" x 3 /8" rectangular flange) Flange Dimensions Plating Figure (Pin Diameter) (ody I.D.) ody Contact Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K See page 15 for accessory pins. See page 16 for hermetic seals. (C) indicates captive contact. 12 (978) FX (978) sales@deltarf.com

14 SM 26.5-GHz Receptacles.481 Panel Plug Receptacles - Field Replaceable, PTFE Dielectric (With EMI Gasket) (Standard 2-hole flange) (Narrow 2-hole flange) body I.D. Socket contact accepts pin (±.001) x.090 long max. EMI gasket.005 min Connector Side View sq. Figure 3 ( 1 /2" square flange) sq. Figure 4 ( 3 /8" square flange).500 Figure 5 ( 1 /2" x 3 /8" rectangular flange) Flange Dimensions Plating Figure (Pin Diameter) (ody I.D.) ody Contact Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI Passivated Gold ( C) K EMI See page 15 for accessory pins. See page 16 for hermetic seals. (C) indicates captive contact. 13 (978) FX (978) sales@deltarf.com

15 Figure ± spherical radius (Post contact) Dimensions Plating ody Contact SM 26.5-GHz dapters / Pins ulkhead Replaceable Socket contact accepts.020 pin (For use with hermetic seal) Gold Gold ( C) G Passivated Gold ( C) K /.006 Gold Gold ( C) G /.006 Passivated Gold ( C) K Straight dapters across flats (Straight jack jack; connects two plugs) across flats (Straight plug plug; connects two jacks) Figure Dimensions Plating ody Contact Gold Gold ( C) G Passivated Gold ( C) K Gold Gold ( C) G Passivated Gold ( C) K Gold Gold ( C) G Passivated Gold ( C) K (C) indicates captive contact. ccessory Pins These drawings are 200% scale compared with connector drawings for clarity. Pins are available with other tab sizes and configurations to suit your specific requirement. Figure 3 (Straight jack plug; connects one plug and one jack) Figure 3 C C C ±.001 spherical ±.001 ±.001 radius Tab D thick x E wide Tab D thick x E wide Tab D thick x E wide Figure Material: eryllium copper, lloy C17300, condition H, per STM 196 Finish: Gold plated per MIL-G Type II, Class 1, Grade C, over nickel plate per MS-QQ-N-290, Class 1, Grade G. Dimensions C D E U U U U U 14 (978) FX (978) sales@deltarf.com

16 Hermetic Seals SM 26.5-GHz ccessories These drawings are 200% scale compared with connector drawings for clarity. Hermetic seals are available with other pin lengths to suit your specific requirement. C ±.001 D E both ends.020 ±.001 D C E spherical radius both ends Pin to circuit Pin to connector F spherical radius Pin to circuit Pin to connector ±.001 Ring and pin material: Kovar, gold plated per MIL-G Type II, Grade C, Class 1. Leak Rate: >1 x 10-8 at 14.7 PSIG differential, using 100% helium. Impedance: 50 ± 2 Ω. F Figure Dimensions Glass Frequency C D E F Type Range DC 42.0 GHz U DC 28.0 GHz U DC 18.0 GHz U DC 8.0 GHz U DC 8.0 GHz U Drilling For Hermetic Seals - Panel Mount Receptacles Hermetic Pin Dimensions Seal P/N Dia. C (ir) C (TFE) U U U U U Note 1: Surface treatment (plating) must be compatible with soldering process. Note 2: Front of seal and solder bead should be to.005" above mounting surface..012 ±.001 ± ±.001 C ±.001 ±.001 Replacement EMI Gasket C Figure Material: Conductive elastomer per MIL-G-83528, Type F. Dimensions C Used With Connectors with narrow (.190" wide) 2-hole NP ll other connectors NP 15 (978) FX (978) sales@deltarf.com

17 SM 27.0-GHz Connectors These high-performance SM connectors feature maximum VSWR of 1.10:1 from DC to 18 GHz, and 1.15:1 from 18 to 27.0 GHz. They are designed to provide enhanced durability and reliability in a field grade production connector. Their interface dimensions meet MIL-STD-348 requirements for compatibility with all standard SM type connectors The internal design is optimized using state-of-the-art Electromagnetic Finite Element nalysis model simulation to provide low reflection coefficient, with mode free operation to 27.0 GHz. In addition, this connector series provides -100 d RF leakage due to the precision finish on the interface and mounting surfaces to assure a solid 360-degree contact in the critical RF return path, and the absence of epoxy holes in the connector body. The design of the internal structure provides a reliable and symmetrical axial captivation by mechanical means with a minimal disturbance to the transmission line characteristics and has a maximum continuous service temperature of 165 C. SM 27.0 GHz field replaceable connectors are available in six common mounting flange configurations. oth the field replaceable and thread-in (spark plug) connectors are available for use with hermetic seals or accessory pins with diameters of.009,.012,.015,.018,.020, and.036 inches. The standard hermetic seals and accessory pins on page 24 can be modified to a wide range of configurations to match your application requirements. These connectors are machined to exacting tolerances and the highest quality standards on modern CNC turning centers, and assembly is tightly controlled and monitored to ensure peak consistency of performance from unit to unit. Interface Dimensions and Specifications...18 Field Replaceable Panel Jack Receptacles Square and Rectangular Flanges...19 Two-Hole Flanges...20 Field Replaceable Panel Plug Receptacles Square and Rectangular Flanges...21 Two-Hole Flanges...22 Thread-in ( Spark Plug ) Receptacles Field Replaceable...23 Post Contact...23 dapters Within Series...24 General Description Contents Test Data Hermetic Seals...25 ccessory pins...25 Drilling Dimensions for Hermetic Seals For Panel Mount Connectors...26 For Thread-in Connectors...26 Drilling Dimensions Panel-Mount Receptacles...27 Competitive Cross Index by Part Number...32 Test Setup K VSWR VSWR U Mounting plate s tested Frequency (GHz) Two connectors tested, mounted back-to-back with a hermetic seal as shown at left. Maximum VSWR 24 GHz (1.08:1 for each connector.) These results are typical and valid only for connectors set up for testing in the configuration shown. Hermetic seal attachment method and other circuitry characteristics will affect VSWR of the completed component. See next page for interface dimensions and specifications. 16 (978) FX (978) sales@deltarf.com

18 SM 27.0-GHz Connectors SM 27.0 GHz Interfaces Plug Interface**.135 max..312 hex.015/ / /.045 Jack Interface** UNS-2,.170 min. full thread.218 min UNS-2,.130 min. full thread.1808 max..250 min min. Contact shoulder projection.000 max; recession.005 max..100 max. Insulator projection.000 max; recession.008 max. Insulator projection.000 max; recession.008 max. Contact projection.000 max; recession.005 max. Contact Detail Flat.012 max..050 min..0355/.0370 Contact Detail.105 min. Diameter to meet VSWR, mating characteristics, and durability when mated with a.0355/.0370 diameter pin. ** Per MIL-STD-348, figures and Some proportions altered to illustrate detail. SM 27.0 GHz Specifications* Electrical: Nominal Impedance: 50 ohms. Frequency Range: DC 27.0 GHz. Voltage Rating: 335 Volts RMS sea level). VSWR: DC 18 GHz: 1.10:1 maximum; GHz: 1.15:1 maximum. RF Transmission Loss:.03 x f (GHz) d. Dielectric Withstanding Voltage: 1000 Volts RMS (@ sea level). RF Hipot: 670 Volts RMS MHz. Insulation Resistance: 5,000 megohms minimum. RF Leakage: -100 d GHz. Contact Resistance: Center contact: 3.0 milliohms maximum; Outer contact: 2.0 milliohms maximum. Mechanical: Force to Engage: 2 inch-pounds maximum. Coupling Nut Retention: 60 pounds minimum (plugs only). Coupling Proof Torque: 15 inch-pounds minimum (plugs only). Contact Insertion Force: Insertion: 2 pounds maximum; Durability: 500 mating cycles minimum. Mating Torque: 7 10 inch-pounds. withdrawal: 2 ounces minimum. Materials/Finishes: Insulators: Ultem 1000 (PEI) per STM D5205, and Teflon PTFE per STM D1710. Contacts: eryllium Copper (lloy C17300) per STM 196. Contact Plating: Gold per MIL-G Other Metal Parts: Type 303 Stainless steel per STM 582, passivated per MS-QQ-P-35, or gold plated per MIL-G Gaskets (plugs): Silicone rubber per ll materials meet outgassing requirements of NS Publication Environmental: Operating Temperature: -65 to +165 C. Vibration: Per MIL-STD-202, Method 204, test condition D. Shock: Per MIL-STD-202, Method 213, test condition I. Thermal Shock: Per MIL-STD-202, Method 107, test condition. Corrosion (Salt tmosphere): Per MIL-STD-202, Method 101, test condition. Moisture Resistance: Per MIL-STD-202, Method 106, no measurements at high humidity. Insulation resistance 200 megohms minimum within 5 minutes of removal from humidity. ll other specifications are in accordance with the latest issues of MIL-PRF-39012, or MIL-PRF-55339, or other applicable MIL specifications, and interfaces are in accordance with MIL-STD-348. *These specifications are typical and may not apply to all connectors. Detailed specifications for individual connectors are available on request. 17 (978) FX (978) sales@deltarf.com

19 SM 27.0-GHz Receptacles Panel Jack Receptacles - Field Replaceable, Square and Rectangular Flange sq. ( 1 /2" square flange) Socket contact accepts pin (±.001) x long max Connector Side View typ. sq. ( 3 /8" square flange) Figure 3 ( 1 /2" x 3 /8" rectangular flange) Flange Dimensions Plating Figure (Pin Diameter) (Pin Length) ody Contact Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K See page 25 for hermetic seals and accessory pins. (C) indicates captive contact. 18 (978) FX (978) sales@deltarf.com

20 SM 27.0-GHz Receptacles Panel Jack Receptacles - Field Replaceable, 2-Hole Flange (Standard 2-Hole Flange) Socket contact accepts pin (±.001) x long max Connector Side View (Narrow 2-Hole Flange).190 Figure 3 (Miniature 2-Hole Flange) Flange Dimensions Plating Figure (Pin Diameter) (Pin Length) ody Contact Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K See page 25 for hermetic seals and accessory pins. (C) indicates captive contact. 19 (978) FX (978) sales@deltarf.com

21 SM 27.0-GHz Receptacles Panel Plug Receptacles - Field Replaceable, Square and Rectangular Flange sq. ( 1 /2" Square Flange) Socket contact accepts pin (±.001) x long max Connector Side View sq. ( 3 /8" Square Flange) Figure 3 ( 1 /2" x 3 /8" rectangular Flange) Flange Dimensions Plating Figure (Pin Diameter) (Pin Length) ody Contact Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K See page 25 for hermetic seals and accessory pins. (C) indicates captive contact. 20 (978) FX (978) sales@deltarf.com

22 SM 27.0-GHz Receptacles Panel Plug Receptacles - Field Replaceable, 2-Hole Flange Socket contact accepts pin (±.001) x long max..223 (Standard 2-hole flange) Connector Side View (Narrow 2-hole flange).190 Figure 3 (Miniature 2-hole flange) Flange Dimensions Plating Figure (Pin Diameter) (Pin Length) ody Contact Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K See page 25 for hermetic seals and accessory pins. (C) indicates captive contact. 21 (978) FX (978) sales@deltarf.com

23 SM 27.0-GHz Receptacles Thread-in Receptacles - Field Replaceable, Jacks and Plugs Rear view Socket contact accepts pin (±.001) x long max Socket contact accepts pin (±.001) x long max Socket contact accepts pin (±.001) x long max Figure 3 Figure Dimensions Plating (Pin Diameter) (Pin Length) ody Contact Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Thread-in Jack Field Receptacles - Post Contact.250 Rear view Figure Contact Type Plating ody Contact 1 Straight Passivated Gold (C) K Flared Passivated Gold (C) K See page 25 for hermetic seals and accessory pins. (C) indicates captive contact. 22 (978) FX (978) sales@deltarf.com

24 Straight dapters SM 27.0-GHz dapters.536 (Straight jack jack; connects two plugs) dia *. hex *Mounting Hole Dimensions.236 * (ulkhead jack jack; connects two plugs) Fits panel.250" thick maximum.536 Figure 3 (Straight jack plug; connects one plug and one jack).528 Figure Dimensions Plating ody Contact Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Passivated Gold ( C) K Figure 4 (Straight plug plug; connects two jacks) (C) indicates captive contact. 23 (978) FX (978) sales@deltarf.com

25 Hermetic Seals SM 27.0-GHz ccessories These drawings are 200% scale compared with connector drawings for clarity. Hermetic seals are available with other pin lengths to suit your specific requirement. ±.001 both ends D C E spherical radius both ends Pin to circuit Pin to connector Ring and pin material: Kovar, gold plated per MIL-G Type II, Grade C, Class 1. Leak rate: >1 x PSIG using 100% helium. Impedance: 50 ±2 Ω. Dimensions Glass Frequency C D E Type Range DC 65.0 GHz U DC 65.0 GHz U DC 42.0 GHz U DC 42.0 GHz U DC 42.0 GHz U DC 28.0 GHz U DC 18.0 GHz U DC 8.0 GHz U ccessory Pins These drawings are 200% scale compared with connector drawings for clarity. Pins are available with other tab sizes and to suit your requirement. ±.001 C spherical radius Tab D thick x E wide ±.001 C Tab D thick x E wide Figure Material: eryllium copper, lloy C17300, condition H, per STM 196 Finish: Gold plated per MIL-G Type II, Class 1, Grade C, over nickel plate per MS-QQ-N-290, Class 1, Grade G. Dimensions C D E U U U U U U 24 (978) FX (978) sales@deltarf.com

26 SM 27.0-GHz Connectors Drilling For Hermetic Seals - Panel Mount Receptacles Hermetic Pin Dimensions Seal P/N Dia. C D E F U / / / /.079/ U / / / /.079/ U / / / /.078 / U / / / / / U / / / / / U / / / /.079/ U / / / / / U / / / / / Note 1: Surface treatment (plating) must be compatible with soldering process. Note 2: User-determined. Recommended F diameter x.025 deep to accommodate 3 solder rings,.010 diameter each. F.125 typical panel Note 2 C D E Drilling For Hermetic Seals - ulkhead Mount Receptacles.209/ typical panel Note C D E F UNS-2 thread,.120 min. full thread..001 T.I.R Hermetic Pin Dimensions Seal P/N Dia. C D E F U / / / /.079/ U / / / /.079/ U / / / /.078 / U / / / / / U / / / / / U / / / /.079/ U / / / / / U / / / / / Note 1: Surface treatment (plating) must be compatible with soldering process. Note 2: User-determined. Recommended F diameter x.025 deep to accommodate 3 solder rings,.010 diameter each. 25 (978) FX (978) sales@deltarf.com

27 SM 26.5 / 27.0-GHz Connectors Drilling Patterns - Panel Mount Receptacles 2-Hole Flanges Standard 2-hole flange Narrow 2-hole flange Miniature 2-hole flange typ typ typ For jacks and plugs: #2 56 thread, 2 places..190 For jacks: #2 56 thread, 2 places. For plugs: #1 72 thread, 2 places..190 For jacks: #1 72 thread, 2 places. For plugs: #0 80 thread, 2 places,.125 max. screw length. 4-Hole Flanges 1/ 2" Square flange 3/ 8" Square flange 1/ 2 X 3 / 8" Rectangular flange.170 typ typ. (CL) typ..170 typ..170 typ..500 sq. sq..222 For jacks and plugs: #2 56 thread, 4 places. For jacks: #0 80 thread, 4 places. For plugs: #0 80 thread, 4 places,.125 max. screw length..500 For jacks and plugs: #1 72 thread, 4 places. Fillister-head screws are recommended for connector body clearance when mounting. See next page for center hole drilling dimensions. 26 (978) FX (978) sales@deltarf.com

28 Competitive Cross GHz SM Connectors Please note that these connectors are functional equivalents to the competitor part numbers shown. If you are using a competitor s connector in a critical application, please contact us for engineering assistance and samples to determine the compatibility of our connectors with your application. EP P/N U U U U U K EMI K EMI K EMI K EMI K EMI K EMI K EMI K EMI K EMI K EMI K EMI K K EMI K EMI K EMI K EMI K EMI K EMI K EMI K EMI K EMI K EMI K K K K Dynawave P/N K K K K K K K K K EMI K EMI K EMI K EMI K EMI K EMI K EMI K EMI K K K K K K K K EMI K EMI K EMI K EMI Dynawave P/N K EMI K EMI K EMI K EMI K K K K K K K K K EMI K EMI K EMI K EMI K EMI K EMI K EMI K EMI K K K K K K K K K K K K K EMI K EMI K EMI K EMI K EMI K EMI K EMI K EMI K EMI K EMI K EMI K EMI M/-COM P/N K EMI K EMI K EMI K EMI K K K EMI K EMI K EMI K EMI K K K EMI K EMI 27 (978) FX (978) sales@deltarf.com

29 Competitive Cross GHz SM Connectors M/-COM P/N K EMI K EMI K EMI K EMI K EMI K EMI U U U SV Microwave P/N SF K EMI SF K EMI SF K SF K SF K SF K SF K EMI SF K EMI SF K SF K SF K SF K SF K SF K SF K SF K EMI SF K EMI SF K EMI SF K EMI SF K SF K SF K SF K EMI SF K EMI SF K EMI SF K EMI SF K SF K EMI SF K EMI SF K EMI SF K EMI SF K EMI SF K SF K SF K SF K SF K SF K EMI SF K EMI SF K EMI SF K SF K SF K SF K SF K EMI SF K EMI SF K EMI SF K EMI SF K SF K SF K SF K SF K SF K SF K Tensolite (CDI) P/N U U U U CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K (978) FX (978) sales@deltarf.com

30 Competitive Cross GHz SM Connectors Tensolite (CDI) P/N CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI Tensolite (CDI) P/N CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K EMI CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K CCSF K (978) FX (978) sales@deltarf.com

31 Cross- - SM 27.0-GHz Connectors Competitive Cross GHz SM Connectors Please note that these connectors are functional equivalents to the competitor part numbers shown. If you are using a competitor s connector in a critical application, please contact us for engineering assistance and samples to determine the compatibility of our connectors with your application. Southwest P/N SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K Southwest P/N SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K SF K G U G U G U G U G U G U G U G U G U G U 30 (978) FX (978) sales@deltarf.com

32 Index by Delta Part Number Click on any line to go to the target page. Page U U , U U U , U U U U U U U U U U U U U NP NP U U U U K K G G G G G G K K K K K G K K G K K G K K G G G K K K G G G K K K K K K K K Page K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K K K K K K K K K K K K K K K K K K K K K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI Page K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K K K K K K K K K K K K K K K K K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI (978) FX (978) sales@deltarf.com

33 Index by Delta Part Number Click on any line to go to the target page. Page K K EMI K K K K K K K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K K K K K K K K K K K K K K K K K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI Page K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI K K K K K K K K K K K K K K K K K K K EMI K K EMI K K EMI K K EMI K K EMI K K EMI Page K K EMI K K EMI K K EMI K (978) FX (978) sales@deltarf.com

34 Delta Electronics Mfg. Corp PO ox Cabot St. everly, M 01915

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