Ultradur (PBT) Product Range. Ultradur in the web:

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1 Ultradur (PBT) Product Range Ultradur in the web:

2 Ultradur Ultradur is BASF s trade name for its line of partially crystalline saturated polyesters. This line is based on polybutylene terephthalate and is employed in applications demanding a high performance level such as load bearing parts in different industrial sectors. Ultradur is outstanding for its high rigidity and strength, very good dimensional stability, low water absorption and high resistance to many chemicals. Moreover, Ultradur exhibits exceptional resistance to weathering and excellent heat aging behavior.

3 Unreinforced grades p. 4-5 B 2550 B 4500 Very free-flowing grade for coating paper and board with high heat resistance, for example for packaging of frozen goods and ready-prepared meals. Also suitable for injection-molding applications, where good flow properties are important. Medium-viscosity grade for medical packaging and thin profiles and pipes. B 4520 Injection-molding grade for the manufacture of industrial functional parts. B 6550 B 6550 L / LN High-viscosity grades for the extrusion of loose buffer tubes for optical fibers, semi-finished products for machining, profiles and pipes. Unreinforced grades with good flowability p. 5 B 4520 High Speed Easy-flowing injection-molding grade for connectors and other technical parts. Reinforced grades p. 6-9 S 4090 GX S 4090 G4X S 4090 G6X S 4090 G2 / G4 / G6 B 4300 G2 / G4 / G6 / G10 B 4040 G2 / G4 / G6 / G10 Low-warpage, free-flowing injection-molding grades with very good processing capabilities, containing % of glass fibers for industrial parts with high dimensional stability, for example internal components for vehicles, plug connectors and housings. Low-warpage, free-flowing injection-molding grades containing % of glass fibers for industrial parts with high dimensional stability, for example plug connectors, housings and sunroof frames. Injection-molding grades containing % of glass fibers, for industrial parts, rigid, tough and dimensionally stable, for example for program switches, thermostat parts, small-motor housings for vehicles, headlamp frames, cams, automotive windscreen wiper arms, PCBs, housings, consoles, contact mounts and covers. Injection-molding grades containing % of glass fibers, for industrial parts with excellent surface quality, for example external door handles in vehicles, visible sunroof frames, oven door handles, toaster casings, external mirrors, rear screen wiper arms in vehicles and sunroof wind deflectors. Reinforced grades with good flowability p B 4300 G2 / G3 / G4 / G6 High Speed Easy-flowing injection-molding grades with 10 % to 30 % glass fibers; for rigid, tough and dimensionally stable technical parts e. g. housings, consoles, contact carriers, covers. B 4040 G6 High Speed Easy-flowing injection-molding grade with 30 % glass fibers for technical parts with excellent surface quality, e. g. automotive door handles, sun roof frames, exterior mirrors and windshield wiper arms. S 4090 G4 / G6 High Speed Low-warpage, easy-flowing injection-molding grades with 20 % to 30 % glass fibers for technical parts with high demands on dimensional stability, e. g. housings, plug-and-socket connectors and sun roof frames. Reinforced grades with low warpage p B 4300 K4 / K6 B 4300 M2 B 4300 M5 B 4300 GM42 S 4090 GM11 / 13 Injection-molding grades containing % of glass beads for industrial parts with low warpage, for example precision parts for optical instruments, fuel tank sensor units, chassis, housings andalso for gas meter housings. Mineral-reinforced, impact-modified injection-molding grade for rigid parts, for example automotive power door locks. Injection-molding grade reinforced with 25 % of minerals, for the production of parts with good surface quality and low warpage, e. g. housings and visible parts of domestic appliances. Mixed glass-fiber-reinforced and mineral-reinforced injection-molding grade with good surface quality and rigidity, and with low warpage for parts such as housings and PCBs. Injection-molding grades reinforced with 10 % to 20 % glass fiber/mineral, for laminar parts with high demands on dimensional stability and low warpage, e. g. lids, ventilation grilles and housing covers. Flame-retardant grades p B 4406 unreinforced / G2 / G4 / G6 FRee B 4440 G5 FRee B 4450 G5 LS Flame-retardant injection-molding grades, unreinforced or with 10 % to 30 % glass fibers, for parts requiring enhanced fire resistance, e. g. plug-and-socket connectors, housings, coil formers and lighting components. Injection-molding grade with 25 % glass fibers for parts requiring enhanced fire resistance as well as increased tracking resistance (e. g. housings for electronics, plug-and-socket connectors, power switches), halogen- and antimonyfree. Injection-molding grade with 25 % glass fibers for parts requiring enhanced fire resistance as well as increased tracking resistance (e. g. housings for electronics, plug-and-socket connectors, power switches), halogen- and antimonyfree. Reinforced grades with good hydrolysis resistance p B 4300 G6 HR B 4330 G6 HR Injection-molding grade with 30 % glass fibers; for rigid and dimensionally stable technical parts with increased requirements on hydrolysis resistance, e. g. automotive connectors and housings for electronic units under the hood. Injection-molding grade with 30 % glass fibers, for rigid, tough and dimensionally stable technical parts with increased requirements on hydrolysis resistance and toughness, e. g. automotive connectors and housings for electronic units under the hood. Nomenclature p. 18 BASF offers further products with special properties or for special applications. These include for example: laser-markable products laser-transparent products products for applications with food contact impact-modified grades For more information on products with special finishings please contact the Ultraplaste Infopoint.

4 Ultradur (PBT) Unreinforced grades Typical values at 23 C for uncolored products Unit Test method Specimens Product Features (mm) Symbol ISO 1043 Density g /cm 3 ISO 1183 tr Reinforcing filler: Glass fiber (GF), Glass beads, (GB), Mineral (M) % Flame retardant (F), Impact modifier (P) Viscosity number 1 ml /g ISO 1628 Colors: natural (n), colored (c), black (bk), special colors (sp) Water absorption, saturation in water at 23 C % DIN 53495/1L 80 1 Moisture absorption, saturation in standard conditioning atmosphere 23 C /50% r. h. % 80 1 Processing methods Injection molding (M), extrusion (E), film extrusion (F), coating (H) Melting temperature, DSC C ISO molding mat. Melt volume rate MVR 250 / 2.16 cm 3 /10 min ISO 1133 molding mat. Melt volume rate MVR 275 /2.16 cm 3 /10 min ISO 1133 molding mat. Melt temperature range, injection-molding C Mold temperature range C Melt temperature range, pipe extrusion C Melt temperature range, semi-finished extrusion C Melt temperature range, cast-film extrusion C Melt temperature range, coating C Molding shrinkage, free, longitud./transvers. % sheet 4 Melt temperature /mold temperature (for shrinkage test) C Molding shrinkage, free, longitud./transvers. % ISO Fire behavior Flammability according to UL-Standard at d = 1.6 mm thickness at d = 0.8 mm thickness Footnotes 1 Viscosity number, solution g/ml phenol//1.2-dichlorbenzol (1:1) 4 2 NB = no break 3 Typical values for parts required to withstand repeated exposure to this temperature for several hours over years of use, assuming appropriate shaping and processing for the material Flammability of insulating materials for electrical applications method BH level IEC Flammability of interior materials in passenger cars at h 1 mm thickness (+means passed) FMVSS Mechanical properties Tensile modulus of elasticity MPa ISO acc. to ISO 3167 Tensile stress at yield (v = 50 mm /min), stress at break* (v = 5 mm /min) MPa ISO acc. to ISO 3167 Strain at yield (v = 50 mm /min) % ISO acc. to ISO 3167 Strain at break (v = 50 mm /min), stress at break* (v = 5 mm /min) % ISO acc. to ISO 3167 Tensile creep modulus, 1000 h, elongation 0.5 %, +23 C MPa ISO acc. to ISO 3167 Flexural strength MPa ISO Charpy impact strength C kj /m 2 ISO 179/1eU Charpy notched impact strength C kj /m 2 ISO 179/1eA Impact-failure energy W 50, housing +23 C J ISO model molding Impact-failure energy W 50, housing -20 C J ISO model molding Ball intendation hardness H 358/30, H 961/30* MPa ISO Thermal properties Heat deflection temp. under 1.8 MPa (HDT/A) C ISO Heat deflection temp. under 0.45 MPa (HDT/B) C ISO Max. service temperature (short cycle operation) 3 C moldings Temperature index, at 50 % loss of tensile strength after h / 5000 h C IEC acc. to ISO 3167 Thermal coefficient of linear expansion, longitud. (23-80) C 10-5 /K DIN Thermal conductivity W(m K) DIN Specific heat capacity J(g K) IEC 1006 molding mat. Electrical properties Dielectric constant at 100 Hz /1 MHz IEC Dissipation factor at 100 Hz /1 MHz IEC Volume resistivity Ω cm IEC Surface resistivity Ω IEC Dielectric strength K20/P50 kv/mm IEC 243 /1 d = ( ) Comparative tracking index CTI, test solution A IEC Comparative tracking index CTI, test solution B IEC Plate with film gate, dimensions (150 x 150 x 3) mm, long. = in the flow direction, transv. = transverse B 2550 PBT n H, M / /60 1.6/ / / / CTI 500 CTI 450 M

5 Unreinforced grades with good flowability B 4500 B 4520 B 6550 B 6550 L B 6550 LN B 4520 High Speed PBT PBT PBT PBT PBT PBT n n, c, sp, bk n n n n, bk E, F, M H, M H, M H, M H, M M / / / / / / /60 260/60 260/60 260/60 260/60 260/60 1.6/ / / /2.0 BH3-16 mm /min > 50 > 50 > 100 > 100 > 50 > NB NB NB NB >140 >140 > / / / / / / / / / / / / / > > > CTI 550 CTI 550 CTI 600 CTI 600 CTI 475 CTI 450 M CTI 450 M CTI 375 M 5

6 Ultradur (PBT) Reinforced grades Typical values at 23 C for uncolored products Unit Test method Specimens Product Features (mm) Symbol ISO 1043 Density g /cm 3 ISO 1183 tr Reinforcing filler: Glass fiber (GF), Glass beads, (GB), Mineral (M) % Flame retardant (F), Impact modifier (P) Viscosity number 1 ml /g ISO 1628 Colors: natural (n), colored (c), black (bk), special colors (sp) Water absorption, saturation in water at 23 C % DIN 53495/1L 80 1 Moisture absorption, saturation in standard conditioning atmosphere 23 C /50% r. h. % 80 1 Processing methods Injection molding (M), extrusion (E), film extrusion (F), coating (H) Melting temperature, DSC C ISO molding mat. Melt volume rate MVR 250 / 2.16 cm 3 /10 min ISO 1133 molding mat. Melt volume rate MVR 275 /2.16 cm 3 /10 min ISO 1133 molding mat. Melt temperature range, injection-molding C Mold temperature range C Melt temperature range, pipe extrusion C Melt temperature range, semi-finished extrusion C Melt temperature range, cast-film extrusion C Melt temperature range, coating C Molding shrinkage, free, longitud./transvers. % sheet 4 Melt temperature /mold temperature (for shrinkage test) C Molding shrinkage, free, longitud./transvers. % ISO Fire behavior Flammability according to UL-Standard at d = 1.6 mm thickness at d = 0.8 mm thickness Footnotes 1 Viscosity number, solution g/ml phenol//1.2-dichlorbenzol (1:1) 6 2 NB = no break 3 Typical values for parts required to withstand repeated exposure to this temperature for several hours over years of use, assuming appropriate shaping and processing for the material Flammability of insulating materials for electrical applications method BH level IEC Flammability of interior materials in passenger cars at h 1 mm thickness (+means passed) FMVSS Mechanical properties Tensile modulus of elasticity MPa ISO acc. to ISO 3167 Tensile stress at yield (v = 50 mm /min), stress at break* (v = 5 mm /min) MPa ISO acc. to ISO 3167 Strain at yield (v = 50 mm /min) % ISO acc. to ISO 3167 Strain at break (v = 50 mm /min), stress at break* (v = 5 mm /min) % ISO acc. to ISO 3167 Tensile creep modulus, 1000 h, elongation 0.5 %, +23 C MPa ISO acc. to ISO 3167 Flexural strength MPa ISO Charpy impact strength C kj /m 2 ISO 179/1eU Charpy notched impact strength C kj /m 2 ISO 179/1eA Impact-failure energy W 50, housing +23 C J ISO model molding Impact-failure energy W 50, housing -20 C J ISO model molding Ball intendation hardness H 358/30, H 961/30* MPa ISO Thermal properties Heat deflection temp. under 1.8 MPa (HDT/A) C ISO Heat deflection temp. under 0.45 MPa (HDT/B) C ISO Max. service temperature (short cycle operation) 3 C moldings Temperature index, at 50 % loss of tensile strength after h / 5000 h C IEC acc. to ISO 3167 Thermal coefficient of linear expansion, longitud. (23-80) C 10-5 /K DIN Thermal conductivity W(m K) DIN Specific heat capacity J(g K) IEC 1006 molding mat. Electrical properties Dielectric constant at 100 Hz /1 MHz IEC Dissipation factor at 100 Hz /1 MHz IEC Volume resistivity Ω cm IEC Surface resistivity Ω IEC Dielectric strength K20/P50 kv/mm IEC 243 /1 d = ( ) Comparative tracking index CTI, test solution A IEC Comparative tracking index CTI, test solution B IEC Plate with film gate, dimensions (150 x 150 x 3) mm, long. = in the flow direction, transv. = transverse B 4300 G2 PBT 1.37 GF n, c, sp, bk M / / /1.38 BH3-15 mm/min / / CTI 300 CTI 125 M

7 B 4300 G4 B 4300 G6 B 4300 G10 B 4040 G2 B 4040 G4 B 4040 G6 B 4040 G10 PBT PBT PBT ( PBT+ PET ) ( PBT+ PET ) ( PBT+ PET ) ( PBT+ PET ) GF20 GF30 GF50 GF10 GF20 GF30 GF n, c, sp, bk n, c, sp, bk n, c, sp, bk c, bk n, c, sp, bk n, c, sp, bk c, bk M M M M M M M / / / / / / / / / / / / / / / / / 0.77 BH3-15 mm/min BH3-15 mm/min BH2-50 mm/min ,000 16, ,500 18, < 5 < 5 < 5 < 5 < / / / / / / / / 4 3.7/ / / / / / / / / >10 15 >10 15 > CTI 300 CTI 375 CTI 425 CTI CTI 250 CTI 225 CTI 150 M CTI 125 M CTI 125 M 7

8 Ultradur (PBT) Reinforced grades Typical values at 23 C for uncolored products Unit Test method Specimens Product Features (mm) Symbol ISO 1043 Density g /cm 3 ISO 1183 tr Reinforcing filler: Glass fiber (GF), Glass beads, (GB), Mineral (M) % Flame retardant (F), Impact modifier (P) Viscosity number 1 ml /g ISO 1628 Colors: natural (n), colored (c), black (bk), special colors (sp) Water absorption, saturation in water at 23 C % DIN 53495/1L 80 1 Moisture absorption, saturation in standard conditioning atmosphere 23 C /50% r. h. % 80 1 Processing methods Injection molding (M), extrusion (E), film extrusion (F), coating (H) Melting temperature, DSC C ISO molding mat. Melt volume rate MVR 250 / 2.16 cm 3 /10 min ISO 1133 molding mat. Melt volume rate MVR 275 /2.16 cm 3 /10 min ISO 1133 molding mat. Melt temperature range, injection-molding C Mold temperature range C Melt temperature range, pipe extrusion C Melt temperature range, semi-finished extrusion C Melt temperature range, cast-film extrusion C Melt temperature range, coating C Molding shrinkage, free, longitud./transvers. % sheet 4 Melt temperature /mold temperature (for shrinkage test) C Molding shrinkage, free, longitud./transvers. % ISO S 4090 G2 ( PBT+ ASA ) 1.31 GF n, c, bk M / / 80 Fire behavior Flammability according to UL-Standard at d = 1.6 mm thickness at d = 0.8 mm thickness Footnotes 1 Viscosity number, solution g/ml phenol//1.2-dichlorbenzol (1:1) 8 2 NB = no break 3 Typical values for parts required to withstand repeated exposure to this temperature for several hours over years of use, assuming appropriate shaping and processing for the material Flammability of insulating materials for electrical applications method BH level IEC Flammability of interior materials in passenger cars at h 1 mm thickness (+means passed) FMVSS Mechanical properties Tensile modulus of elasticity MPa ISO acc. to ISO 3167 Tensile stress at yield (v = 50 mm /min), stress at break* (v = 5 mm /min) MPa ISO acc. to ISO 3167 Strain at yield (v = 50 mm /min) % ISO acc. to ISO 3167 Strain at break (v = 50 mm /min), stress at break* (v = 5 mm /min) % ISO acc. to ISO 3167 Tensile creep modulus, 1000 h, elongation 0.5 %, +23 C MPa ISO acc. to ISO 3167 Flexural strength MPa ISO Charpy impact strength C kj /m 2 ISO 179/1eU Charpy notched impact strength C kj /m 2 ISO 179/1eA Impact-failure energy W 50, housing +23 C J ISO model molding Impact-failure energy W 50, housing -20 C J ISO model molding Ball intendation hardness H 358/30, H 961/30* MPa ISO Thermal properties Heat deflection temp. under 1.8 MPa (HDT/A) C ISO Heat deflection temp. under 0.45 MPa (HDT/B) C ISO Max. service temperature (short cycle operation) 3 C moldings Temperature index, at 50 % loss of tensile strength after h / 5000 h C IEC acc. to ISO 3167 Thermal coefficient of linear expansion, longitud. (23-80) C 10-5 /K DIN Thermal conductivity W(m K) DIN Specific heat capacity J(g K) IEC 1006 molding mat. Electrical properties Dielectric constant at 100 Hz /1 MHz IEC Dissipation factor at 100 Hz /1 MHz IEC Volume resistivity Ω cm IEC Surface resistivity Ω IEC Dielectric strength K20/P50 kv/mm IEC 243 /1 d = ( ) Comparative tracking index CTI, test solution A IEC Comparative tracking index CTI, test solution B IEC Plate with film gate, dimensions (150 x 150 x 3) mm, long. = in the flow direction, transv. = transverse < / / / CTI CTI 125 M-0

9 S 4090 G4 S 4090 G6 S 4090 GX S 4090 G4X S 4090 G6X ( PBT+ ASA ) ( PBT+ ASA ) ( PBT+ ASA ) ( PBT+ ASA ) ( PBT+ ASA ) GF20 GF30 GF14 GF20 GF n, c, bk n, c, bk n, bk n, bk n, bk M M M M M / / / / / / / / / / / / / / / < 5 < / / / / / / / / / / > > CTI CTI CTI CTI 425 CTI 125 M-0 CTI 125 M-0 9

10 Ultradur (PBT) Reinforced grad Typical values at 23 C for uncolored products Unit Test method Specimens Product Features (mm) Symbol ISO 1043 Density g /cm 3 ISO 1183 tr Reinforcing filler: Glass fiber (GF), Glass beads, (GB), Mineral (M) % Flame retardant (F), Impact modifier (P) Viscosity number 1 ml /g ISO 1628 Colors: natural (n), colored (c), black (bk), special colors (sp) Water absorption, saturation in water at 23 C % DIN 53495/1L 80 1 Moisture absorption, saturation in standard conditioning atmosphere 23 C /50% r. h. % 80 1 Processing methods Injection molding (M), extrusion (E), film extrusion (F), coating (H) Melting temperature, DSC C ISO molding mat. Melt volume rate MVR 250 / 2.16 cm 3 /10 min ISO 1133 molding mat. Melt volume rate MVR 275 /2.16 cm 3 /10 min ISO 1133 molding mat. Melt temperature range, injection-molding C Mold temperature range C Melt temperature range, pipe extrusion C Melt temperature range, semi-finished extrusion C Melt temperature range, cast-film extrusion C Melt temperature range, coating C Molding shrinkage, free, longitud./transvers. % sheet 4 Melt temperature /mold temperature (for shrinkage test) C Molding shrinkage, free, longitud./transvers. % ISO Fire behavior Flammability according to UL-Standard at d = 1.6 mm thickness at d = 0.8 mm thickness Flammability of insulating materials for electrical applications method BH level IEC Flammability of interior materials in passenger cars at h 1 mm thickness (+means passed) FMVSS Mechanical properties Tensile modulus of elasticity MPa ISO acc. to ISO 3167 Tensile stress at yield (v = 50 mm /min), stress at break* (v = 5 mm /min) MPa ISO acc. to ISO 3167 Strain at yield (v = 50 mm /min) % ISO acc. to ISO 3167 Strain at break (v = 50 mm /min), stress at break* (v = 5 mm /min) % ISO acc. to ISO 3167 Tensile creep modulus, 1000 h, elongation 0.5 %, +23 C MPa ISO acc. to ISO 3167 Flexural strength MPa ISO Charpy impact strength C kj /m 2 ISO 179/1eU Charpy notched impact strength C kj /m 2 ISO 179/1eA Impact-failure energy W 50, housing +23 C J ISO model molding Impact-failure energy W 50, housing -20 C J ISO model molding Ball intendation hardness H 358/30, H 961/30* MPa ISO B 4300 G2 High Speed PBT 1.37 GF n, bk M / Thermal properties Heat deflection temp. under 1.8 MPa (HDT/A) C ISO Heat deflection temp. under 0.45 MPa (HDT/B) C ISO Max. service temperature (short cycle operation) 3 C moldings Temperature index, at 50 % loss of tensile strength after h / 5000 h C IEC acc. to ISO 3167 Thermal coefficient of linear expansion, longitud. (23-80) C 10-5 /K DIN Thermal conductivity W(m K) DIN Specific heat capacity J(g K) IEC 1006 molding mat Electrical properties Dielectric constant at 100 Hz /1 MHz IEC Dissipation factor at 100 Hz /1 MHz IEC Volume resistivity Ω cm IEC Surface resistivity Ω IEC Dielectric strength K20/P50 kv/mm IEC 243 /1 d = ( ) Comparative tracking index CTI, test solution A IEC Comparative tracking index CTI, test solution B IEC Footnotes 1 Viscosity number, solution g/ml phenol//1.2-dichlorbenzol (1:1) 2 NB = no break 10 3 Typical values for parts required to withstand repeated exposure to this temperature for several hours over years of use, assuming appropriate shaping and processing for the material 4 Plate with film gate, dimensions (150 x 150 x 3) mm, long. = in the flow direction, transv. = transverse

11 es with good flowability B 4300 G3 High Speed B 4300 G4 High Speed B 4300 G6 High Speed B 4040 G6 High Speed S 4090 G4 High Speed S 4090 G6 High Speed PBT PBT PBT ( PBT+ PET ) ( PBT+ ASA ) ( PBT+ ASA ) GF15 GF20 GF30 GF30 GF20 GF n, bk n, bk n, bk n, bk n, bk n, bk M M M M M M / / / / / / ,

12 Ultradur (PBT) Reinforced grad Typical values at 23 C for uncolored products Unit Test method Specimens Product Features (mm) Symbol ISO 1043 Density g /cm 3 ISO 1183 tr Reinforcing filler: Glass fiber (GF), Glass beads, (GB), Mineral (M) % Flame retardant (F), Impact modifier (P) Viscosity number 1 ml /g ISO 1628 Colors: natural (n), colored (c), black (bk), special colors (sp) Water absorption, saturation in water at 23 C % DIN 53495/1L 80 1 Moisture absorption, saturation in standard conditioning atmosphere 23 C /50% r. h. % 80 1 Processing methods Injection molding (M), extrusion (E), film extrusion (F), coating (H) Melting temperature, DSC C ISO molding mat. Melt volume rate MVR 250 / 2.16 cm 3 /10 min ISO 1133 molding mat. Melt volume rate MVR 275 /2.16 cm 3 /10 min ISO 1133 molding mat. Melt temperature range, injection-molding C Mold temperature range C Melt temperature range, pipe extrusion C Melt temperature range, semi-finished extrusion C Melt temperature range, cast-film extrusion C Melt temperature range, coating C Molding shrinkage, free, longitud./transvers. % sheet 4 Melt temperature /mold temperature (for shrinkage test) C Molding shrinkage, free, longitud./transvers. % ISO B 4300 K4 PBT 1.45 GB n, c, sp, bk M / / 60 Fire behavior Flammability according to UL-Standard at d = 1.6 mm thickness at d = 0.8 mm thickness Footnotes 1 Viscosity number, solution g/ml phenol//1.2-dichlorbenzol (1:1) 2 NB = no break 12 3 Typical values for parts required to withstand repeated exposure to this temperature for several hours over years of use, assuming appropriate shaping and processing for the material Flammability of insulating materials for electrical applications method BH level IEC Flammability of interior materials in passenger cars at h 1 mm thickness (+means passed) FMVSS Mechanical properties Tensile modulus of elasticity MPa ISO acc. to ISO 3167 Tensile stress at yield (v = 50 mm /min), stress at break* (v = 5 mm /min) MPa ISO acc. to ISO 3167 Strain at yield (v = 50 mm /min) % ISO acc. to ISO 3167 Strain at break (v = 50 mm /min), stress at break* (v = 5 mm /min) % ISO acc. to ISO 3167 Tensile creep modulus, 1000 h, elongation 0.5 %, +23 C MPa ISO acc. to ISO 3167 Flexural strength MPa ISO Charpy impact strength C kj /m 2 ISO 179/1eU Charpy notched impact strength C kj /m 2 ISO 179/1eA Impact-failure energy W 50, housing +23 C J ISO model molding Impact-failure energy W 50, housing -20 C J ISO model molding Ball intendation hardness H 358/30, H 961/30* MPa ISO Thermal properties Heat deflection temp. under 1.8 MPa (HDT/A) C ISO Heat deflection temp. under 0.45 MPa (HDT/B) C ISO Max. service temperature (short cycle operation) 3 C moldings Temperature index, at 50 % loss of tensile strength after h / 5000 h C IEC acc. to ISO 3167 Thermal coefficient of linear expansion, longitud. (23-80) C 10-5 /K DIN Thermal conductivity W(m K) DIN Specific heat capacity J(g K) IEC 1006 molding mat. Electrical properties Dielectric constant at 100 Hz /1 MHz IEC Dissipation factor at 100 Hz /1 MHz IEC Volume resistivity Ω cm IEC Surface resistivity Ω IEC Dielectric strength K20/P50 kv/mm IEC 243 /1 d = ( ) Comparative tracking index CTI, test solution A IEC Comparative tracking index CTI, test solution B IEC Plate with film gate, dimensions (150 x 150 x 3) mm, long. = in the flow direction, transv. = transverse BH2-16 mm < / / / > CTI 250 CTI 125M

13 es with low warpage B 4300 K6 B 4300 M2 B 4300 M5 B 4300 GM42 S 4090 GM11 S 4090 GM13 PBT PBT- HI PBT PBT ( PBT+ ASA ) ( PBT+ ASA ) GB30 M12.5 M25 GF20 - M10 GF5 - M5 GF5 - M15 P n, c, sp, bk n, c, sp, bk n, c, sp, bk n, c, sp, bk n b M M M M M M / / / / / / / / / / / NB < 5 > / 130 / / / / / / / 3.8 / / / / / / CTI 225 CTI 300 CTI 225 CTI 300 CTI 250 CTI 150M CTI 150M CTI 125M 13

14 Ultradur (PBT) Flame-retardant Typical values at 23 C for uncolored products Unit Test method Specimens Product Features (mm) Symbol ISO 1043 Density g /cm 3 ISO 1183 tr Reinforcing filler: Glass fiber (GF), Glass beads, (GB), Mineral (M) % Flame retardant (F), Impact modifier (P) Viscosity number 1 ml /g ISO 1628 Colors: natural (n), colored (c), black (bk), special colors (sp) Water absorption, saturation in water at 23 C % DIN 53495/1L 80 1 Moisture absorption, saturation in standard conditioning atmosphere 23 C /50% r. h. % 80 1 Processing methods Injection molding (M), extrusion (E), film extrusion (F), coating (H) Melting temperature, DSC C ISO molding mat. Melt volume rate MVR 250 / 2.16 cm 3 /10 min ISO 1133 molding mat. Melt volume rate MVR 275 /2.16 cm 3 /10 min ISO 1133 molding mat. Melt temperature range, injection-molding C Mold temperature range C Melt temperature range, pipe extrusion C Melt temperature range, semi-finished extrusion C Melt temperature range, cast-film extrusion C Melt temperature range, coating C Molding shrinkage, free, longitud./transvers. % sheet 4 Melt temperature /mold temperature (for shrinkage test) C Molding shrinkage, free, longitud./transvers. % ISO B 4406 PBT 1.45 F 123 n, c, sp, bk M / / 60 Fire behavior Flammability according to UL-Standard at d = 1.6 mm thickness at d = 0.8 mm thickness Footnotes 1 Viscosity number, solution g/ml phenol//1.2-dichlorbenzol (1:1) 2 NB = no break 14 3 Typical values for parts required to withstand repeated exposure to this temperature for several hours over years of use, assuming appropriate shaping and processing for the material Flammability of insulating materials for electrical applications method BH level IEC Flammability of interior materials in passenger cars at h 1 mm thickness (+means passed) FMVSS Mechanical properties Tensile modulus of elasticity MPa ISO acc. to ISO 3167 Tensile stress at yield (v = 50 mm /min), stress at break* (v = 5 mm /min) MPa ISO acc. to ISO 3167 Strain at yield (v = 50 mm /min) % ISO acc. to ISO 3167 Strain at break (v = 50 mm /min), stress at break* (v = 5 mm /min) % ISO acc. to ISO 3167 Tensile creep modulus, 1000 h, elongation 0.5 %, +23 C MPa ISO acc. to ISO 3167 Flexural strength MPa ISO Charpy impact strength C kj /m 2 ISO 179/1eU Charpy notched impact strength C kj /m 2 ISO 179/1eA Impact-failure energy W 50, housing +23 C J ISO model molding Impact-failure energy W 50, housing -20 C J ISO model molding Ball intendation hardness H 358/30, H 961/30* MPa ISO Thermal properties Heat deflection temp. under 1.8 MPa (HDT/A) C ISO Heat deflection temp. under 0.45 MPa (HDT/B) C ISO Max. service temperature (short cycle operation) 3 C moldings Temperature index, at 50 % loss of tensile strength after h / 5000 h C IEC acc. to ISO 3167 Thermal coefficient of linear expansion, longitud. (23-80) C 10-5 /K DIN Thermal conductivity W(m K) DIN Specific heat capacity J(g K) IEC 1006 molding mat. Electrical properties Dielectric constant at 100 Hz /1 MHz IEC Dissipation factor at 100 Hz /1 MHz IEC Volume resistivity Ω cm IEC Surface resistivity Ω IEC Dielectric strength K20/P50 kv/mm IEC 243 /1 d = ( ) Comparative tracking index CTI, test solution A IEC Comparative tracking index CTI, test solution B IEC Plate with film gate, dimensions (150 x 150 x 3) mm, long. = in the flow direction, transv. = transverse BH2-15 mm/min / / / CTI 250 CTI 150M

15 grades B 4406 G2 B 4406 G4 B 4406 G6 FRee B 4440 G5 FRee B 4450 G5 LS PBT PBT PBT PBT PBT GF10 GF20 GF30 GF25 GF25 F F F F F n, c, sp, bk n, c, sp, bk n, c, sp, bk n, c, sp, bk n, c, sp, bk M M M M M / / / / / / / / 1.47 BH2-18 mm/min BH2-18 mm/min BH2-18 mm/min V , , < 5 < 5 < 5 190* 220* / / / / / / / / / / / >10 16 > CTI 225 CTI 200 CTI 200 CTI 525 CTI 600 CTI 150M CTI 150M CTI 125M 15

16 Ultradur (PBT) Reinforced grad Typical values at 23 C for uncolored products Unit Test method Specimens Product Features (mm) Symbol ISO 1043 Density g /cm 3 ISO 1183 tr Reinforcing filler: Glass fiber (GF), Glass beads, (GB), Mineral (M) % Flame retardant (F), Impact modifier (P) Viscosity number 1 ml /g ISO 1628 Colors: natural (n), colored (c), black (bk), special colors (sp) Water absorption, saturation in water at 23 C % DIN 53495/1L 80 1 Moisture absorption, saturation in standard conditioning atmosphere 23 C /50% r. h. % 80 1 Processing methods Injection molding (M), extrusion (E), film extrusion (F), coating (H) Melting temperature, DSC C ISO molding mat. Melt volume rate MVR 250 / 2.16 cm 3 /10 min ISO 1133 molding mat. Melt volume rate MVR 275 /2.16 cm 3 /10 min ISO 1133 molding mat. Melt temperature range, injection-molding C Mold temperature range C Melt temperature range, pipe extrusion C Melt temperature range, semi-finished extrusion C Melt temperature range, cast-film extrusion C Melt temperature range, coating C Molding shrinkage, free, longitud./transvers. % sheet 4 Melt temperature /mold temperature (for shrinkage test) C Molding shrinkage, free, longitud./transvers. % ISO B 4300 G6 HR PBT 1.51 GF n, bk M / 1.3 Fire behavior Flammability according to UL-Standard at d = 1.6 mm thickness at d = 0.8 mm thickness Flammability of insulating materials for electrical applications method BH level IEC Flammability of interior materials in passenger cars at h 1 mm thickness (+means passed) FMVSS Mechanical properties Tensile modulus of elasticity MPa ISO acc. to ISO 3167 Tensile stress at yield (v = 50 mm /min), stress at break* (v = 5 mm /min) MPa ISO acc. to ISO 3167 Strain at yield (v = 50 mm /min) % ISO acc. to ISO 3167 Strain at break (v = 50 mm /min), stress at break* (v = 5 mm /min) % ISO acc. to ISO 3167 Tensile creep modulus, 1000 h, elongation 0.5 %, +23 C MPa ISO acc. to ISO 3167 Flexural strength MPa ISO Charpy impact strength C kj /m 2 ISO 179/1eU Charpy notched impact strength C kj /m 2 ISO 179/1eA Impact-failure energy W 50, housing +23 C J ISO model molding Impact-failure energy W 50, housing -20 C J ISO model molding Ball intendation hardness H 358/30, H 961/30* MPa ISO Thermal properties Heat deflection temp. under 1.8 MPa (HDT/A) C ISO Heat deflection temp. under 0.45 MPa (HDT/B) C ISO Max. service temperature (short cycle operation) 3 C moldings Temperature index, at 50 % loss of tensile strength after h / 5000 h C IEC acc. to ISO 3167 Thermal coefficient of linear expansion, longitud. (23-80) C 10-5 /K DIN Thermal conductivity W(m K) DIN Specific heat capacity J(g K) IEC 1006 molding mat Electrical properties Dielectric constant at 100 Hz /1 MHz IEC Dissipation factor at 100 Hz /1 MHz IEC Volume resistivity Ω cm IEC Surface resistivity Ω IEC Dielectric strength K20/P50 kv/mm IEC 243 /1 d = ( ) Comparative tracking index CTI, test solution A IEC Comparative tracking index CTI, test solution B IEC Footnotes 1 Viscosity number, solution g/ml phenol//1.2-dichlorbenzol (1:1) 2 NB = no break 16 3 Typical values for parts required to withstand repeated exposure to this temperature for several hours over years of use, assuming appropriate shaping and processing for the material 4 Plate with film gate, dimensions (150 x 150 x 3) mm, long. = in the flow direction, transv. = transverse

17 es with good hydrolysis resistance B 4330 G6 HR PBT- I 1.49 GF n, bk M /

18 Nomenclature Steering angle sensor Ultradur commercial grades are designated by either the letter B or S, followed by a four-digit number. Ultradur B = PBT or PBT + PET Ultradur S = PBT + ASA The letter behind the number denotes reinforcement or filler materials: G = glass fibers K = glass beads M = minerals The number after this denotes the approximate amount of additive, e. g.: 2 = 10 parts by weight 4 = 20 parts by weight 6 = 30 parts by weight 10 = 50 parts by weight Suffices show particular properties: FC = suitable for applications with food contact in accordance with a special certification High Speed = particularly high flowability HR = higher hydrolysis resistance LS = can be marked with specific lasers LT = can be radiographed with specific lasers Colors are identified by the code for the grade in question, followed by the name of the color and a three- to five digit color number. Examples: Ultradur B 4500 nature Ultradur B 4520 black 110 Ultradur B 4040 G10 High Speed black Ultradur B 4300 G4 black 5110 Ultradur B 4300 G6 uncolored Ultradur S 4090 G4 LS High Speed black

19 19

20 Note The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect processing and application of our product, these data do not relieve processors from carrying out own investigations and tests; neither do these data imply any guarantee of certain properties, nor the suitability of the product for a specific purpose. Any descriptions, drawings, photographs, data, proportions, weights etc. given herein may change without prior information and do not constitute the agreed contractual quality of the product. It is the responsibility of the recipient of our products to ensure that any proprietary rights and existing laws and legislation are observed. (September 2010) = registered trademark of BASF SE Please visit our websites: BASF Plastics: (World) (Europe) Tel.: Fax: Request of brochures: KT / K, F 204 Fax: KTED 1002 RE Additional information on specific products: /name of product e. g. /ultradur ultraplaste.infopoint@basf.com

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