High Performance Alloys. Characteristics

Transcription

1 Alloy Designation EN DIN CEN/TS UNS High Performance Alloys Chemical Composition Weight percentage We have developed a wide range of high performance alloys with excellent properties regarding conductivity, strength, corrosion behaviour, bend ability and relaxation properties. KME alloys are the first choice materials for high-end applications and products. Cu including Ag % Mg % P % Ag,27..,1 % Characteristics is alloyed with low Silver (Ag) and Magnesium (Mg) to achieve a high strength combined with very good conductivity. It has good relaxation properties, high softening resistance and oxidation stability. This alloy is in accordance with RoHS 22/96/CE for electric & electronic equipments and 22/53/CE for automotive industry. Main Applications Electrical: Commutators for Electric motors, Flexing Switch Parts, Tinsel Wire, Wire, High Strength for Aircraft Hook Up, Contacts, Fittings, Electronic Components, Conductors in Solid State Devices, Electrical Connectors, Lead Frames, Resistors, Current bridges, Fasteners: Clamps Industrial: Diaphragms, Heat Sinks, Resistance Welding Electrodes, High Conductivity, Light Duty Springs Preferred Applications Spring Contact Components for Printed Circuit Board Current Carrying Capacity x xx xx x = well suited xx = particularly well suited Physical Properties Typical values in annealed temper at 2 C Density 8.91 g/cm³ Thermal expansion coefficient C /K Specific heat capacity 385 J/(g K) Thermal conductivity 346 W/(m K) Electrical conductivity (1 MS/m = 1 m/(ω mm²) 5 MS/m Electrical conductivity (IACS) 86 % Thermal coefficient of electrical resistance (.. 1 C) /K Modulus of elasticity ( 1 GPa = 1 kn/mm²) cold formed 115 GPa Page 1

2 Mechanical Properties (EN 1652) Tensile strength Rm Yield Strength Minimum Rp.2 Elongation Minimum A 5mm MPa MPa % R235 O61 (annealed) R31 H2 (1/2 hard) R385 H4 ( hard) R435 H6 (extra hard) R45 H8 (spring) R47 H1 (extra spring) Electrical Conductivity E. Conductivity [MS/m] R31 R385 R435 R45 R47 Electrical conductivity is strongly influenced by chemical composition. A high level of cold deformation and small grain size decrease the electrical conductivity moderately. Minimum conductivity level can be specified. Fabrication Properties* Cold Forming Properties Hot Forming Properties at C Machinability (Rating 2) Electroplating Properties Hot Tinning Properties Soft Soldering, Brazing Resistance Welding Gas Shielded Arc Welding Laser Welding Soft Annealing Stress Relieving Annealing Less suitable Less suitable Fair C, 1.. 3h C, 1.. 3h * For more details call our technical service Corrosion Resistance* Resistant to: Atmospheric corrosion: formation of the a greenish protective patina due to the formation of copper basic salts (such sulphates, chlorides in marine environment, nitrates and carbonates). CuSnMg has a good resistance in in natural and industrial atmosphere (maritime air too). Industrial and drinking water, aqueous and alkaline solutions (not oxidizing), pure water vapour (steam), non oxidizing acids (without oxygen in solution) and salts, neutral saline solutions. Material can be heat-treated in reducing atmosphere. Practically resistant against stress corrosion cracking Not resistant to: Oxidising acids, solutions containing cyanides, ammonia or halogens, hydrous ammonia and halogenated gases, hydrogen sulphide, seawater. * For more details call our technical service Page 2

3 Bending Properties Thickness:.5 mm stress relieved rel. Bending Radius R/T Bending bending edge transvers to rolling direction bending edge in rolling direction R235 R31 R385 R435 R45 R47 Bending test according to EN ISO 7438 is done with 1 mm wide samples. Smaller samples in general as well as lower thickness allow a lower bending radius without cracks. If needed we supply bending optimized temper classes that far exceed standard quality. Please take care when comparing with ASTM E 29 results, there the bend definition direction is contradictory. Bending Definition Transverse = good way = bad way 18 9 Transverse 9 18 Transverse Minimum Bending Radius Calculation Bending Properties* To find out the minimum possible bending radius take the R/T value from the list. Example: R/T =.5 and thickness.3 mm Minimum radius = (R/T) x thickness =.5 x.3 mm =.15 mm Thickness Range Bending 9 Trans-vers mm R/T R/T R235.5 R31.5 R385.5,5 R435.5,5 1 R45.5,5 1 R * Measured at sample width 1 mm according to EN 1654 Possible bending radius = (R/T) x thickness Page 3

4 Relaxation Properties Thermal stress relieved R48 1 C R48 15 C R48 2 C R48 1 C R48 15 C R48 2 C R48 1 C R48 15 C R48 2 C R48 1 C R48 15 C R48 2 C % of Rp.2 5% of Rp.2 Transverse 8% of Rp.2 8% of Rp.2 Transverse Stress relaxation is tested with cantilever bending test equipment. This method is taking short time relaxation into account. so that the values achieved are very realistic, while other test methods like tube test pretend better properties from the achieved values. Relaxation values give an indication about stress relieve of strip under tension for a certain time and temperature. As it is measured on plain strip. the behaviour of deformed parts may differ. nevertheless the ratio between the different tempers remains the same. Typical test sample thickness is.3.6 mm. Page 4

5 Softening Resistance Vickers Hardness HV R44 at 35 C R44 at 4 C After short time heat treatment Vickers Hardness is measured. The diagram shows typical values. Time [s] Bend Fatigue (at room temperature) The fatigue strength gives an indication about the resistance to variations in applied tension. It is measured under symmetrical alternating load. The maximum bending load for 1 7 load cycles without crack is measured. Dependent on the temper class it is approximately 1/3 of the tensile strength R m. Standards for copper and copper alloys EN 1652 Plate, sheet, strip and circles for general purposes EN 1654 Strip for springs and connectors EN 1758 Strip for lead frames EN Hot-dip tinned strip EN Copper plate, sheet and strip for electrical purposes EN Electrolytically tinned strip Page 5 CuMgAgP_15_8_217