Cutting Fluids. Ensure the success of all your operations with Total cutting oils

Transcription

1 Cutting Fluids Ensure the success of all your operations with Total cutting oils

2 A full range of lubricants for all machining operations Using Total s Neat and Soluble oils guarantees you high performance with optimised production costs. TOTAL s formulators put themselves in the place of the machine operator to offer you: innovative and high performance products that ensure improved machine performance, optimised surface finish with fewer scrapped parts; efficient monitoring provided by reactive experts working in the field and close at hand; operators safety through products formulated in conformity with the legislation; formulations that meet hygiene, health and the environmental requirements by keeping ahead of future regulations; longer tool lifetime thanks to specific additives; increased productivity: less machine and maintenance downtime. user comfort: all of our products have careful additive selection and are designed to provide prolonged fluid life, offer good machine cleanliness, maximise sump life and have low foaming properties. Two technologies for your needs NEAT CUTTING OILS The level of performance is indicated by a figure ranging from 1,000 to 9,000. This figure characterises the lubrication capacity as a function of increasing machining severity (the type of machined materials and/or the machining operations performed). n Cutting oils VALONA oils are intended for cutting and grinding operations. They are eco-friendly and their chlorine-free formulation reduces disposal costs. Ferrous and non ferrous CUTTING Ferrous CUTTING VALONA MS ST GR AU BR AU Microlubrication MQL n Cutting and lubrication oils SCILIA oils allow lubricating both machines and cutting tools at the same time. Chlorine free, they prevent the contamination of cutting oil by lubricating oils. n Chlorinated oils AUTOMATELF oils are chlorinated oils for carrying out the most arduous operations.

3 Recommendations for use CUTTING OILS Multiservice VALONA MS 1022 VALONA MS 1032 VALONA MS 1046 VALONA MS 30 VALONA MS 5009 VALONA MS 5015 HC VALONA MS 50 VALONA MS 5025 BIO VALONA MS 7009 VALONA MS 7023 VALONA MS 7116 Operation Honing/Superfinishing Reaming-Drilling Gear cutting Tapping/Screw cutting Broaching Milling/Turning/Sawing Mild and medium hard steel Stainless steel Hard steel Titanium alloys Copper alloys Aluminium alloys Metal specifications , Viscosity (mm 2 /s) at 40 C corrosion Copper Steel VALONA ST 5022 VALONA ST 7016 VALONA ST 9013 VALONA ST 9122 VALONA ST 9037 VALONA ST c 4c 4b 3b 3b 4c Broaching VALONA BR 9015 Aluminium VALONA AU 5510 VALONA AU 55 VALONA GR 3003 VALONA GR 3005 VALONA GR 3008 VALONA GR 5005 HC VALONA GR 7005 VALONA GR 7112 VALONA GR 78 VALONA GR ,5 4,1 7,6 4, ,5 22,7 4b Minimum Quantity Lubrication VALONA MQL 3028 VALONA MQL 3046 VALONA MQL CUTTING AND LUBRICATING OILS SCILIA MS 1032 SCILIA MS 3040 SCILIA MS 5032 SCILIA MS CHLORINATED OIL AUTOMATELF EI 23 25

4 SOLUBLE CUTTING FLUIDS All our soluble fluids are formulated to satisfy the highest technological requirements for your industrial applications while simultaneously providing maximum safety for your operators, in conformity with current European legislation. In particular, they contain no boric acid or formaldehyde. EMULSIONS SEMI-SYNTHETICS SYNTHETIC FLUIDS LACTUCA SPIRIT VULSOL Expertise dedicated to lubrication Perfect balance between cooling and lubrication Performance without mineral oil Selecting the correct soluble cutting fluid is crucial to your business, we offer technical support in 3 steps to aid you make the right choices for optimal machine performance and an improved working environment. Assistance in selecting a fluid n Audit on site and specific recommendations for each operation. Efficient implementation of the product n Cleaning procedure, n Monitoring tests and setting up the product for use. Monitoring during machining n This monitoring can be outsourced to our experts via SOLUBLE CHECK (see page 5). SOLUBLE CUTTING FLUIDS Emulsions LACTUCA LT 3000 LACTUCA MSF 50 LACTUCA WBA 5400 LACTUCA DDC 5000 LACTUCA WBF 9400 Semi-synthetics SPIRIT WBF 3400 SPIRIT WBF 5400 SPIRIT WBA 5600 SPIRIT ASIB 7400 SPIRIT WBF 70 Mineral oil free products SPIRIT NATURA 5000 VULSOL MSF 50 VULSOL MSF 70 VULSOL WBF 7219 Operation Milling/Turning/ Sawing Reaming-Drilling Tapping/Screw cutting Broaching Mild and medium hard steel Cast iron Stainless steel Hard steel Titanium alloys Bronze alloys Brass alloys Aluminium alloys metal PRODUCT ENVIRONMENT Specially formulated for cutaneous hypersensitivity TOTAL recommends using the DROSERA range of fluids for machine tool lubrication. The information featuring in this document is given as an indication and in no way represents a commitment by TOTAL. In view to ensuring continuous improvement, Total Lubrifiants reserves the right to modify the specifications of its products and services to incorporate the latest technological and legislative changes.

5 Our services: to improve your machining competitiveness Oil analyses Regular monitoring of fluids in service is vital for metalworking in order to optimise the quality of your production and reduce your costs. Analysis of oils in service provides you with genuine advantages: n Improved operating conditions, n Extended sump lifetime, n Reduced product consumption. n Fast, precise and practical answers with an eco-friendly approach. Neat cutting oils ANAC INDUS SERVICE Soluble cutting fluids SOLUBLE CHECK SERVICE Fluid monitoring with graphics: an efficient technical asset. Customised advice You benefit from the expertise of our lubrication specialists in metalworking and through services adapted to your operating conditions: n Recommendations for our products in view to rationalising stock in particular, n Technical assistance for lubrication operations, n Training for your teams to use our products.

6 5 good reasons for choosing TOTAL A major player Total Lubrifiants is a subsidiary of Total Group. The Group is the world s fifth largest publicly-traded integrated international oil and gas company* and employs more than 96,000 people on five continents. Total Lubrifiants manufactures and sells its lubricants in more than 150 countries. Innovation Thanks to a major investment in R&D and close cooperation with equipment manufacturers, Total Lubrifiants creates high-technology products with substantial added value, for optimal performance and protection of your machinery. Quality and environment Total Lubrifiants ISO 9001 certification is the guarantee of a long term commitment to quality. From the initial design stage, our R&D teams seek to develop products with characteristics that minimise toxicity risks and that may be either recycled or disposed of in a manner that creates the least environmental impact. Local support and responsive logistics Thanks to our local commercial and technical presence, we can respond to your specific needs. Our integrated organization, including our own production plants and logistics, ensures that we can supply products within the tightest deadlines. Partnership We are at your side bringing our expertise to optimize the productivity of your machinery and reduce your maintenance costs. The large variety of our product ranges allows you to cover all your needs for maintenance, specialty lubricants or coolants. Material Safety Data Sheets available at * Based on market capitalization (in dollars) as of December 31, /13 Total Lubrifiants SA RCS Nanterre. All rights reserved. Non contractual document. Design and Production: analogue. Credits: Jean-Baptiste Asselin, Fotosearch, Fertnig/Getty Images. Printed with vegetables inks on paper from sustainably managed forests. rm.metalworking@total.com You know where to turn