Always providing our customers with what they need, when they need it.
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1 Always providing our customers with what they need, when they need it. We offer solutions for our customers various needs using our complete production system, including ring forging, heat treatment, turning, quenching and tempering, grinding and assembly. In addition, TANRAY KOGYO continues to strive every day and push the envelope toward being an environmentally-friendly forging manufacturer. hatara-ku People working to be proactive. hatara-ku People working to learn and discover. hatara-ku People working to develop their abilities.
2 Working to be an essential part for the customer s solution. Striving to be our customer s preferred company. Society is currently changing every day due to globalization. As a result, the various needs of people and organizations continuously change and evolve as well. However, regardless of how the current period continues to change, we, TANRAY KOGYO, strive to be our customer s preferred company by expressing our appreciation and being proactive, positive and flexible. In addition, we ensure that we stay focused by manufacturing and developing products and always pursuing a new added-value for our products. We continue to push the envelope every day in order to be a company that is an essential part for the customer s solution. We thank you for your support. Tomio Takahashi September 1917 December 1983 June 2003 May 2004 December 2006 November 2008 October 2010 January 2011 June 2012 February 2016 Founded History Forging department breaks off and Isobe Kogyo is tablished. Tomio Takahashi appointed as President. Changed trade name to TANRAY KOGYO. Acquired ISO 9001 certification. Acquired ISO certification. Expanded facilities and added 2nd factory. Began partnership with Sumitomo Corporation. Completed 2nd forging factory / cutting factory and 3rd heat treatment factory. Acquired JISQ9100 certification. Corporate name and logo Our corporate name was changed to TANRAY KOGYO, which combines the words TANZOU (forging) and RAY (light that is emitted during the forging process). In addition, our logo is a forging ring on top and an anvil (seat for a press) on bottom. It refers to very accurately forged rings made from the precision of an anvil. Outline
3 Breathing life to materials for customers. Main product Used material Monthly Product Capacity
4 Providing reliability for the customer. Manufacturing range of forged ring products Main Facility
5 Pro-active. Pursuing quality for peace of mind and reliability and to open up future possibilities. Overview of staff qualifications/certifications Class 1 press die forging certification Class 2 press die forging certification 23 people 13 people Class 1 machine maintenance Class 2 finishing certification Class 2 iron casting certification Class 2 machine maintenance 3 person Class 2 hammer die forging certification Magnetic particle inspection level 1 4 person Class 1 machinist certification 3 people Ultrasonic inspection level 1 3 people Class 2 machinist certification 11 people Penetrant inspection level 1 2 people Class 2 center lathe certification 6 people Energy management certification 2 people Atmospheric class 4 pollution control manager certification Class 1 General metal heat treatment certification 2 person Class 1 electrical chief engineer certification Class 2 General metal heat treatment certification 11 people Sales history Sales (millions in JPY) Breakdown of manufacturing products Monthly average Bearings Gear related Railway/shipping Other
6 Our complete production system, including ring forging, heat treatment, turning, quenching and tempering, grinding and assembly. Product Process Factory layout Total Ground area Total floor space 100,720 18,791 Head office factory Ground area 97,414 Total floor space 17,370 The 2nd factory Ground area Total floor space 3,306 1,421
7 We contribute to the global environment by the reduction in weight. Strong point of Tanray kogyo Point1 Ring forging of various metals enabled by heating furnace and temprature control technology Ring forging of special materials (stainless steels, coppers, aluminum etc.) is achieved by thorough control of forgimg temprature. φ Reduce the amount of material used by making deformed ring We succeeded in the reduction of raw material turned on and shortening the machining time, to make deformed ring by forging process. Substantial shortening of the turning time by excelled 'Machining Allowance' (3mm in the standard, 6mm in the maximum) In case the ring of our standard size(outer diameter mm), machining allowance as forged condition is 3.0mm per each dimension(outer/inner dia. and Width), and it becomes 6.0mm for the ring of 1,000mm in outer diameter, as our maximum size.(equipped with the sizing press facilities) Manufacturing thin ring of 12mm in thickness We have achieved commercialization and the mass production of thin ring of thickness 12mm, which can replace pipe products. Ring manufacturing by self-designed rolling mill We have increased productivity by making and improving the tooling matched to product features. (2 rolling mill per 1 press)
8 To become an eco-friendly forging manufacturer, we keep challenging every day Strong point of Tanray kogyo Point2 Raw aterials Control system Cost reduction by using round bars as rolled condition (Material diameter 95mm or less) Steady procurement of raw materials with lower cost can be achieved by our own heating furnace Homogeneous structure of the products by spheroidized annealing furnace(normalizing also possible) We improve machinability and stabilize hardening by eliminating the internal stress after forging and refining the large crystal grain. Mass production of the thinner items by enhancing ring cutting ability We can supply minimum 13.0mm width ring commercially by dividing from its multiples, using in-house developed tuttkiri (cutting) machine. Reasonable price and short term delivery by integrated production system ( forging turning quenching and tempering polishing assembly ) Our integrated production( forging turning quenching and tempering polishing assembly ) can minimize the time loss of transportation and achieve the delivery in a short term. It also save the time and labor of inventry control at customer. φ Unified transaction by computer system from the orders to the deliveries Production cost and process control at each manufacturing process is managed unitary by our computer system. The time spent on management is minimized by this system and reduction of total production cost and strict delivery can be achieved too.
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