Compact and Light. Stainless Steel 316 Fittings. 65 to 260 C (Swivel elbow: 5 to 150 C) 24 g. 9 models 5 models Inch sizes have been added. Approx.
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1 Stainless Steel 31 Fittings Series Compact and ight Dimensions pprox.44% pprox.3% ore configuration variations models models sizes have been added. aterial Rubber material is not used. (Except swivel elbow) Fluid temperature to 20 C (Swivel elbow: to 10 C) etric size, size Shorter ighter 24 g New mm Existing model G00-02S 31.2 mm 3 g RoHS Grease-free/Can be used with steam. Certified to meet current Food Sanitation aw standards. (Component materials have met apparatuses and container-packages standards.) KQ2 K H/D / 1 D KD K KG S Q QR R, Rc, NP 2
2 Stainless Steel 31 Insert Fittings Series Compact and light Dimensions: pprox. 44% shorter : pprox. 3% lighter Comparison with G00-02S ore configuration variations models models aterial: Stainless steel 31 Rubber material is not used. (Except swivel elbow) Fluid temperature to 20 C (Swivel elbow: to 10 C) material FEP PF odified PFE 2-layer soft fluoropolymer Nylon Soft nylon Polyolefin Polyurethane Soft polyurethane Hard polyurethane Soft polyolefin Grease-free Can be used with steam. Superior tube mounting Union nut ight tightening torque Comparison with existing model pprox. 0% down Comparison with G00 Barb Sealing performance and holding of tube are secured by backup from the barb. ntistatic soft nylon ntistatic polyurethane Note) For tubes marked, check the appropriate size. (Pages 22, 2).4 mm 31.2 mm 24 g 3 g Sleeveless New etric size size Existing model G00-02S Sleeveless sealing structure makes replacement parts for maintenance unnecessary. R, Rc NP Sleeve Page P.22 to 2 P.2 to Existing model 20 Certified to meet current Food Sanitation aw standards. Component materials have met apparatuses and containerpackages standards. ( (
3 Stainless Steel 31 Insert Fittings Variations Series ale Connector H Bulkhead Union E etric P. 23 P. 2 etric P. 2 P. 20 KQ2 K ale Elbow Union Elbow etric P. 23 P. 2 etric P. 2 P. 20 H/D / 1 ale Branch ee etric P. 24 P. 2 Swivel Elbow etric V P. 2 P. D KD K Straight Union etric H P. 24 P. 20 Female Connector etric F KG P. 2 P. S Union ee etric P. 24 P. 20 Union Nut etric N P. 2 P. Q QR
4 Stainless Steel 31 Insert Fittings ubing: etric Size, hread: R, Rc Series RoHS ubing ubing material Note) ubing size FEP, PF, odified PFE, 2-layer soft fluoropolymer, Nylon, Soft nylon Note), Polyurethane, Soft polyurethane, Polyolefin, Soft polyolefin, ntistatic soft nylon, ntistatic polyurethane, Hard polyurethane x ø2., x, ø x, ø x ø, ø x ø. ø x ø, ø x ø, ø x ø, ø1 x ø13 Note) For soft nylon tubing, soft polyurethane tubing, hard polyurethane tubing, antistatic polyurethane tubing, water cannot be used. Spare Parts Description Bulkhead nut ubing ø ø ø ø ø1 Construction Part no. 04-P01 0-P01 0-P01 -P01 -P01 G-P01 aterial Stainless steel 31 Series H D Q S U PH US UH PS S U ubing material FEP Super PF PF odified PFE Special fluoropolymer Nylon Soft nylon Polyurethane Polyolefin Soft polyurethane Hard polyurethane (High pressure) Soft polyolefin ntistatic soft nylon ntistatic polyurethane Specifications x ø2. x ø x ubing x ø x ø ø x ø. ø x ø ø x ø ø x ø ø1 x ø13 Fluid ir, Water, Steam Note 2) Note 3) Operating pressure range Note 1) 0 kpa to 1 Pa Note 4) Proof pressure 3.0 Pa to 20 C (No freezing) Note 4) mbient and fluid temperature [Swivel elbow and with sealant types: to 10 C] ubricant Grease-free specification Seal on the s Without sealant (With sealant type compatible) Note ) Note 1) void using in a vacuum holding application such as a leak tester, since there is leakage. Note 2) Consult with SC regarding applicable tubing separately. Note 3) Using special FK that is resistant even when steam is used. Note 4) Check the operating pressure range and operating temperature range of the tube. Note ) With sealant: Suffix S to the end of part number. Note ) Union nut is shipped together. e q r q q w y t ale connector ale elbow Swivel elbow 22 Principal Parts aterial No. Description 1 Union nut 2 ale connector body 3 ale elbow body 4 Swivel elbow body Stud O-ring aterial Stainless steel 31 Stainless steel 31 Stainless steel 31 Stainless steel 31 Stainless steel 31 Special FK Note Fluoro coated Fluoro coated
5 1 2 Dimensions ale Connector: H R ø ø ø ø ø ø ø1 ø2. ø ø. ø ø ø ø13 H H H H H H H00-01 H00-02 H00-03 H-02 H-03 H-04 H0-02 H0-03 H0-04 H0-02 H0-03 H0-04 H-02 H-03 H-04 G3-03 G3-04 1/ 1/ 1/ 1/ 3/ 3/ 3/ 3/ 3/ 3/ odel ale Elbow: R ø ø ø ø ø ø ø1 ø2. ø ø. ø ø ø ø G13-03 G / 1/ 1/ 1/ 3/ 3/ 3/ 3/ 3/ 3/ odel Reference dimensions after installation of R Reference dimensions after installation of R 23 Series Stainless Steel 31 Insert Fittings ubing: etric Size, hread: R, Rc KQ2 K H/D / 1 D KD K KG S Q QR
6 Series ubing: etric Size, hread: R, Rc Dimensions ale Branch ee: ø ø ø ø. ø ø ø2. ø ø ø ø ø ø1 ø13 R 1/ 1/ 1/ 1/ 3/ 3/ 3/ 3/ 3/ 3/ odel Reference dimensions after installation of R x Straight Union: H ø ø ø ø ø ø ø1 ø2. ø ø. ø ø ø ø13 odel H H H H00-00 H-00 H0-00 H0-00 H-00 G x Union ee: ø ø ø ø ø ø ø1 ø2. ø ø. ø ø ø ø13 odel x 24
7 Stainless Steel 31 Insert Fittings Series ubing: etric Size, hread: R, Rc Dimensions Bulkhead Union: E ø ø ø ø ø ø ø1 ø2. ø ø. ø ø ø ø13 Union Elbow: ø ø ø ø ø ø ø1 ø2. ø ø. ø ø ø ø13 Swivel Elbow: V ø ø ø ø. ø ø ø2. ø ø ø ø ø ø1 ø13 odel E E E E00-00 E-00 E0-00 E0-00 E-00 E G13-00 R 1/ 1/ 1/ 1/ 3/ 3/ 3/ 3/ 3/ 3/ odel odel 2 V V V V V V V00-01 V00-02 V00-03 V-02 V-03 V-04 V0-02 V0-03 V0-04 V0-02 V0-03 V0-04 V-02 V-03 V-04 V V H H ounting hole Reference dimensions after installation of R 2 x tubing 2 H3 2 1 ounting plate thickness mm or smaller H3 2 x 1 KQ2 K H/D / 1 D KD K KG S Q QR 2
8 Series ubing: etric Size, hread: R, Rc Dimensions Female Connector: F ø ø ø ø ø ø ø1 ø2. ø ø. ø ø ø ø13 Rc 3/ 3/ 3/ 3/ 3/ odel F F F F00-03 F-03 F0-03 F0-03 F-03 F Union Nut: N tubing ø ø ø ø ø1 odel N-04 N-0 N-0 N- N- N-1 H () H 2
9 KQ2 K H/D / 1 D KD K KG S Q QR 2
10 Stainless Steel 31 Insert Fittings ubing: Size, hread: NP Series RoHS ubing ubing material Note) ubing size FEP, PF, odified PFE, Nylon, Soft nylon Note), Polyurethane, Soft polyurethane, Polyolefin, Soft polyolefin, ntistatic soft nylon, ntistatic polyurethane, Hard polyurethane ø1/" x ø0.0", ø/32" x 0.0", ø" x ø/32" ø/1" x 0.23", /" x ø", ø" x /" Note) For soft nylon tubing, soft polyurethane tubing, hard polyurethane tubing, antistatic polyurethane tubing, water cannot be used. Spare Parts Description Bulkhead nut ubing ø1/" ø/32" ø" ø/1" /" ø" Construction Part no. 01-P01 03-P01 0-P01 0-P01 G1-P01 G3-P01 aterial Stainless steel 31 Series H/IH /I /I D/ID /I S/IS U/IUB PH US UH PS S U ubing material FEP Super PF PF odified PFE Nylon Soft nylon Polyurethane Polyolefin Soft polyurethane Hard polyurethane (High pressure) Soft polyolefin ntistatic soft nylon ntistatic polyurethane Specifications ø1/" x ø0.0" (.1 x ø2.1) ø/32" x ø0.0" ( x ø2.) ubing x (inch) ø" x ø/32" ø/1" x ø0.23" (ø.3 x.) (ø x ø) /" x ø" (ø.3 x ø.3) ø" x /" (ø. x ø.3) Fluid ir, Water, Steam Note 2) Note 3) Operating pressure range Note 1) 0 kpa to 1 Pa Note 4) Proof pressure 3.0 Pa to 20 C (No freezing) Note 4) mbient and fluid temperature [Swivel elbow and with sealant types: to 10 C] ubricant Grease-free specification Seal on the s Without sealant (With sealant type compatible) Note ) Note 1) void using in a vacuum holding application such as a leak tester, since there is leakage. Note 2) Consult with SC regarding applicable tubing separately. Note 3) Using special FK that is resistant even when steam is used. Note 4) Check the operating pressure range and operating temperature range of the tube. Note ) With sealant: Suffix S to the end of part number. Note ) Union nut is shipped together. e q r q q w y t ale connector ale elbow Swivel elbow 2 Principal Parts aterial No. Description 1 Union nut 2 ale connector body 3 ale elbow body 4 Swivel elbow body Stud O-ring aterial Stainless steel 31 Stainless steel 31 Stainless steel 31 Stainless steel 31 Stainless steel 31 Special FK Note Fluoro coated Fluoro coated
11 Stainless Steel 31 Insert Fittings Series ubing: Size, hread: NP Dimensions ale Connector: H size (inch) ø1/" ø0.0" (.1) (ø2.1) ø/32" () ø" ø/32" (ø.3) (.) ø/1" (ø) ale Elbow: ø0.0" (ø2.) ø0.23" (ø) /" ø" (ø.3) (ø.3) ø" /" (ø.) (ø.3) size (inch) ø1/" (.1) ø/32" () ø" (ø.3) ø/1" (ø) /" (ø.3) ø" (ø.) ø0.0" (ø2.1) ø0.0" (ø2.) ø/32" (.) ø0.23" (ø) ø" (ø.3) /" (ø.3) ale Branch ee: size (inch) ø1/" (.1) ø/32" () ø" (ø.3) ø/1" (ø) /" (ø.3) ø" (ø.) ø0.0" (ø2.1) ø0.0" (ø2.) ø/32" (.) ø0.23" (ø) ø" (ø.3) /" (ø.3) NP 1/ 1/ 1/ 1/ 3/ 3/ 3/ NP 1/ 1/ 1/ 1/ 3/ 3/ 3/ NP 1/ 1/ 1/ 1/ 3/ 3/ 3/ odel H02-N01 H02-N02 H032-N01 H032-N02 H004-N01 H004-N02 H00-N01 H00-N02 H00-N03 G3-N02 G3-N03 G3-N04 3-N02 3-N03 3-N04 odel 02-N01 02-N N N N N02 00-N01 00-N02 00-N03 G13-N02 G13-N03 G13-N04 G3-N02 G3-N03 G3-N04 odel 02-N01 02-N N N N N02 00-N01 00-N02 00-N N N N04 13-N02 13-N03 13-N Reference dimensions after installation of NP Reference dimensions after installation of NP Reference dimensions after installation of NP x KQ2 K H/D / 1 D KD K KG S Q QR 2
12 Series ubing: Size, hread: NP Dimensions Straight Union: H size (inch) odel ø1/" ø0.0" (.1) (ø2.1) H x ø/32" ø0.0" () (ø2.) H ø" ø/32" (ø.3) (.) H ø/1" ø0.23" (ø) (ø) H00-00 /" ø" (ø.3) (ø.3) G ø" /" (ø.) (ø.3) Union ee: size (inch) odel ø1/" ø0.0" (.1) (ø2.1) x ø/32" ø0.0" () (ø2.) ø" ø/32" (ø.3) (.) ø/1" ø0.23" (ø) (ø) /" ø" (ø.3) (ø.3) ø" /" (ø.) (ø.3) Bulkhead Union: E size (inch) odel 1 2 H3 ø1/" ø0.0" (.1) (ø2.1) E ø/32" ø0.0" () (ø2.) E ounting hole x tubing ounting plate thickness mm or smaller H3 ø" ø/32" (ø.3) (.) E ø/1" ø0.23" (ø) (ø) E00-00 /" ø" (ø.3) (ø.3) E ø" /" (ø.) (ø.3) E Union Elbow: size (inch) odel ø1/" ø0.0" (.1) (ø2.1) ø/32" ø0.0" () (ø2.) x ø" ø/32" (ø.3) (.) ø/1" ø0.23" (ø) (ø) /" ø" (ø.3) (ø.3) G ø" /" (ø.) (ø.3) G
13 Stainless Steel 31 Insert Fittings Series ubing: Size, hread: NP Dimensions Swivel Elbow: V size (inch) ø1/" (.1) ø/32" () ø" (ø.3) ø/1" (ø) /" (ø.3) ø" (ø.) ø0.0" (ø2.1) ø0.0" (ø2.) ø/32" (.) ø0.23" (ø) ø" (ø.3) /" (ø.3) Female Connector: F size (inch) ø1/" ø0.0" (.1) (ø2.1) ø/32" () ø" ø/32" (ø.3) (.) ø/1" (ø) Union Nut: N ø0.0" (ø2.) ø0.23" (ø) /" ø" (ø.3) (ø.3) ø" /" (ø.) (ø.3) tubing (inch) ø1/" (.1) ø/32" () ø" (ø.3) ø/1" (ø) /" (ø.3) ø" (ø.) NP 1/ 1/ 1/ 1/ 3/ 3/ 3/ NP 3/ 3/ 3/ odel V02-N01 V02-N02 V032-N01 V032-N02 V004-N01 V004-N02 V00-N01 V00-N02 V00-N03 V113-N02 V113-N03 V113-N04 V13-N02 V13-N03 V13-N04 1 H3 1 F02-N02 F032-N02 F004-N02 F00-N03 F113-N03 F13-N03 odel N-01 N-03 N-0 N-0 N-11 N-13 odel H Reference dimensions after installation of NP 1 H () H3 KQ2 K H/D / 1 D KD K KG S Q QR
14 crylonitrile Chemical Series Fluid ist Compatibility Checklist for Used aterials and Fluids Body Stainless steel 31 Seal Special FK Chemical Chromic acid [%] How to Read the able : Completely unaffected or largely unaffected. : ay be slightly affected, but, dependent upon condition, can sufficiently withstand. : dvisable to use as little as possible. : Not applicable, as substantially affected. : No data is available. Body Stainless steel 31 Seal Special FK cetamide cetaldehyde cetone niline mylene Sulphurous acid gas (Humid gas) Sodium bisulfite [0%] llyl alcohol Benzoic acid mmonia (Compressed gas) Isopropyl alcohol Isophorone Ethyl alcohol Ethyl ether Ethylene Ethylene glycol Ethylene diamine Ethylene dichloride Epichlorohydrine ethyl tertiary butyl ether llyl chloride mmonium chloride Calcium chloride Iron(II) chloride [%] Sodium chloride agnesium chloride Hydrochloric acid [%] Chlorine gas (Humid gas) Carbitol Formic acid [0%] o-xylene p-xylene Citric acid Cumene Glycerin Cresol Chlorosulfonic acid Chlorofluorocarbon (CFC) 11 Chlorofluorocarbon (CFC) 113 Chlorofluorocarbon (CFC) Chlorofluorocarbon (CFC) 13B1 Chlorofluorocarbon (CFC) Chlorofluorocarbon (CFC) Chlorobenzene Chloroform (richloromethane) cetic acid myl acetate Isopropyl acetate [20%] Ethyl acetate Butyl acetate ethyl acetate Calcium hypochlorite Sodium hypochlorite [%] Potassium cyanide [0%] Copper cyanide Diisobutyl ketone Diisobutylene Diethanolamine Diethylamine Diethylene glycol Carbon tetrachloride Cyclohexanol Cyclohexanone Cyclohexane Dichloroethylene Dichlorobenzene Dichloromethane (ethylene chloride) Ethylene bromide Potassium bromide [%] Potassium dichromate [2%] Oxalic acid Bromine gas
15 Fluid ist Series Chemical artaric acid Nitric acid [%] mmonium nitrate mmonium hydroxide Calcium hydroxide Sodium hydroxide [0%] Barium hydroxide Body Seal Stainless steel 31 Special FK Chemical Formic aldehyde ethyl methacrylate ethyl alcohol ethyl isobutyl ketone ethyl ethyl ketone Ethyleneglycol monomethyl ether onoethanolamine Body Seal Stainless steel 31 Special FK KQ2 K Solvent naphtha Carbonic acid (Humid gas and aqueous solution) etrachloroethylene etrahydrofuran Dodecylbenzene orpholine Butyric acid Hydrogen sulfide (Humid gas and aqueous solution) Sulphuric acid [%] mmonium sulfate H/D / 1 richloroethane richloroethylene richloroacetic acid oluene Sodium bisulfate [%] Iron(ll) sulfate Sodium sulfate Phosphoric acid [%] D KD Naphtha Naphthenic acid actic acid Carbon disulfide K Picric acid Pyridine Phenol Butyl phthalate KG S Butyl alcohol Hydrofluoric acid [0%] Furfurol n-propyl alcohol Q Propylene glycol Bromochloroethane n-hexane QR n-hexyl alcohol n-heptane Benzene n-pentane Boric acid Gallic acid Note 1) [ ] denotes the concentration. queous solutions without condensation notes are in a saturated state. Note 2) he above data is based on a room temperature of 20 C. Note that you may obtain different figures, depending on temperature conditions. Note 3) he above data shows compatibility guidelines based upon component parts. herefore, it is no guarantee of product performance. In addition, using fluids other than those specified in the catalog are not covered by the product s warranty. 23
16 Series Specific Product Precautions 1 Be sure to read before handling. Refer to front matter for Safety Instructions, pages 13 to 1 for Fittings and ubing Precautions. Caution Selection 1. Consult with SC regarding fluids other than air, water and steam. 2. When using the swivel elbow fittings, particles may be generated by rotation for positioning after connecting. If you are concerned about the effects on machinery and equipment, check the particle generation with your machine before use. Caution ounting 1. he swivel elbow fittings can be rotated for positioning, but they cannot be used rotating. his will cause metal debris by wearing, which may enter the operating fluid or cause fitting damage. 2. Keep the connection part of fittings and tubes from rotating or oscillating movement. Failure to do so may cause the fittings to break. In particular, for the swivel elbow, the repeated load from the connection tube may cause the stud to come off. Caution Piping 1. ake a tube having no flaws on its periphery and cut it off at right angles. (Use a tube cutter K-1, 2, 3. Do not use pinchers, nippers or scissors, etc.) he tube might be cut diagonally or flattened, making installation impossible or causing problems such as disconnection and leakage. 2. Insert the tube into the union nut with the union nut removed. Grab the tube and gently push it thoroughly into the fitting. Caution Piping 4. Fix the body with a tool. ighten the union nut to the end surface of the body using a suitable wrench. Hex. across flats may be deformed, if using an improper wrench for hex. across flats. If the body is not secured with a tool, this may cause breakage. (In particular, for the swivel elbow, the stud may come off.) Body securing tool Union nut tightening tool. Fix the body with a tightening tool. ighten the union nut to the end surface of the body using a suitable wrench. Hex. across flats may be deformed, if using an improper wrench for hex. across flats. ighten the union nut with the proper tightening torque shown below. Fitting size G1 G3 G Proper tightening torque N m 2 to 3 3 to 4 to to to 1 to 1 3. fter insertion, tighten the union nut temporarily by hand. Operating Environment Warning 1. void installing and using fittings inside a food zone. Not installable Food zone Installable Splash zone Non-food zone n environment where food which will be sold as merchandize, directly touches the fitting components. n environment where food which will not be sold as merchandize, directly touches the fitting components. n environment where there is no contact with food. 24
17 Series Specific Product Precautions 2 Be sure to read before handling. Refer to front matter for Safety Instructions, pages 13 to 1 for Fittings and ubing Precautions. Caution aintenance 1. Pre-maintenance inspection When the product is removed, turn off the power, cut off the supply pressure, and confirm that fluid in the piping has been discharged. 2. During regular maintenance, check for the following and replace any components as necessary. a) Scratches, gouges, abrasion, corrosion b) eakage c) Flattening or distortion of the tube d) Hardening, deterioration or softness of the tube e) oosening of the union nut 3. Do not repair the fittings or patch the tube for reuse. 4. fter operation at a high temperature, leakage may occur due to time dependent change of the tube material. If leakage occurs, remove the tube, cut off the connecting part of the tube, and connect to the piping again. Check if the tube dimension accuracy is within the recommended tolerance. If it is difficult to take the tube out of the body, bend the tube to the side to remove. ube Body KQ2 K H/D / 1 D KD K Stainless steel etal exists in nature as ore (like oxide or sulfide). his means that oxide or sulfide is more stable than pure metal. ccordingly, metallic material chemically oxidizes (metallic constituent becomes ion and melts out). It corrodes in the natural environment. Even though corrosion of metal easily occurs in an environment where oxidizing tendency is stronger, some kinds of metal have a characteristic for which corrosion never happens if the level of oxidizing goes higher than a specific point. In such a case, it is called metal in passive state. Stainless steel has corrosion resistance because of a thin coat of passive state on its surface. However, there does not exist stainless steel with absolute corrosion resistance; therefore, many types of stainless steel have been developed for improved corrosion resistance performance. KG S Q QR 2
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