Rev. Jan 2018 valid until next revision

Transcription

1 POLYETHYLENE WAX

2 Disclaimer: - The applications specified for reference only. - It is customer s responsibilities to inspect and test the product for suitability of the customer s own use and purpose. The customer is responsible for appropriate, safe, legal use, processing and handling of the product. - To the best of our knowledge, the information contained herein is accurate and reliable as of the date of publication. We however do not assume any liability whatsoever for the accuracy and completeness of the information contained herein. - We make no warranties which extend beyond the description herein. Nothing herein shall constitute any implied warranty of merchantability or fitness for a particular purpose. - No liability can be accepted in respect for the use of the product in conjunction with other materials. The information contained herein relates exclusively to the product when it is not used in conjunction with any third party s materials. Rev. Jan 2018 valid until next revision

3 INTRODUCTION SCG Chemicals is one of the largest integrated petrochemical companies in Asia and a key industry leader. We manufacture and supply a full range of petrochemical products ranging from upstream monomers to downstream polymer including PE, PP, PVC, PS and MMA To better serve customers requirements, SCG Chemicals assign prime importance to development of new technology and innovation for the creation of high value-added products and services (HVA). Widely recognized for product quality as well as for excellent management and world-class operation efficiency, SCG Chemicals has joint ventured with a number of the world s leading chemical companies, including the DOW Chemical Company, Mitsui Chemicals and Mitsubishi Rayon. 01

4 About EL-Wax TM is the trademark of polyethylene wax distributed by SCG Performance Chemicals Co.,Ltd., a subsidiary of SCG Chemicals. With our unique integrated value chain of our own raw materials and technology design with international standards compliance. EL-Wax TM contributes towards the excellence and consistence of ingredient in many end formulations which can improve product's physical appearance and thermal properties for a broad range of industries, including hot melt adhesive, PVC, color masterbatch, rubber and thermoplastics road marking etc. Key Benefits in Each Application Hot Melt Adhesive Cable Filling Color Masterbatch Thermoplastic Road Marking Filler Masterbatch PVC 02

5 Polyethylene Homopolymer Wax EL-Wax TM Polyethylene Homopolymer Wax is derived from SCG Chemicals unique HDPE production process with high technology of close loop refinery. Our products are produced in controlled narrow range to ensure consistency of product quality. Our products also play an important role in adjusting the melting point, flowability, hardness, improving the physical and lubricity properties of end formulation. Our products are available in powder and flake form for excellent compounding and convenient handling in variety of applications. 03

6 Refined Polyethylene Homopolymer Wax Grade Viscosity at 149 C (cps) ASTM D3236 Density (gcm 3 ) ASTM D1505 Dropping Point ( C) ASTM D3954 Penetration Index (d.mm) ASTM D1321 LP1020P LP1040P LP1060P LP1100P LP1024P Physical Form Powder Powder Powder Powder Powder Regulatory Compliances - US FDA 21 CFR Petroleum wax, synthetic - US FDA 21 CFR Adhesive - Directive EC (RoHs) and Directive EU (RoHs Recast) - Regulation (EC) No (REACH) - Directive 9462EC on Packaging and Packaging Waste (PPWD) Typical Value 04

7 Recommended Applications For Refined Polyethylene Homopolymer Wax Grade Hot Melt Adhesive LP1020P LP1040P LP1060P LP1100P LP1024P Recommended Dosage 20-30% PVC phr Thermoplastic Road Marking 1-3% Color Masterbatch 10-30% Filler Masterbatch 5-10% Cable Filler 5-10 phr Candle 3-5% Rubber 1-2 phr Best Seller Recommend 05

8 Polyethylene Homopolymer Wax Grade LP0020P LP0040P LP0100P LP8110P LP0100F LP0200F Viscosity at 149 C (cps) ASTM D3236 Density (gcm 3 ) ASTM D1505 Dropping Point ( C) ASTM D Penetration Index (d.mm) ASTM D Physical Form Powder Powder Powder Powder Flake Flake Regulatory Compliances - Directive EC (RoHs) and Directive EU (RoHs Recast) - Regulation (EC) No (REACH) - Directive 9462EC on Packaging and Packaging Waste (PPWD) Typical Value 06

9 Polyethylene Homopolymer Wax Grade LP0400F LP0500F LP0600F LP0700F LP8110F Viscosity at 149 C (cps) ASTM D ,500 > 1, Density (gcm 3 ) ASTM D1505 Dropping Point ( C) ASTM D Penetration Index (d.mm) ASTM D Physical Form Flake Flake Flake Flake Flake Regulatory Compliances - Directive EC (RoHs) and Directive EU (RoHs Recast) - Regulation (EC) No (REACH) - Directive 9462EC on Packaging and Packaging Waste (PPWD) Typical Value 07

10 Recommended Applications For Polyethylene Homopolymer Wax Grade LP0020P LP0040P LP0100P LP8110P LP0100F LP0200F Recommended Dosage Hot Melt Adhesive 20-30% PVC phr Thermoplastic Road Marking 1-3% Color Masterbatch 10-30% Filler Masterbatch 5-10% Candle 3-5% Rubber 1-2 phr Best Seller Recommend 08

11 Recommended Applications For Polyethylene Homopolymer Wax Grade LP0400F LP0500F LP0600F LP0700F LP8110F Recommended Dosage Filler Masterbatch 5-10% Candle 3-5% Best Seller Recommend 09

12 Thermal Cracked Polyethylene Wax EL-Wax TM Thermal Cracked Polyethylene Wax is a distinguished class of Polyethylene Homopolymer Wax produced by Thermal Cracked Process. With our expertise and innovative technology design, our product is produced with consistency quality with uniform color and physical characteristics that can meet your requirement in various industries. Our products are available in powder form with wide range of viscosity which allows them to mix well with other raw materials for easy processing. 10

13 Thermal Cracked Polyethylene Wax Grade Viscosity at 140 C (cps) ASTM D3236 Density (gcm 3 ) ASTM D1505 Softening Point ( C) ASTM D3954 Penetration Index (d.mm) ASTM D1321 WD2020P WD2040P WD2110P ,000-1, Physical Form Powder Powder Powder Regulatory Compliances - US FDA 21 CFR Petroleum wax, synthetic - US FDA 21 CFR Adhesive - Directive EC (RoHs) and Directive EU (RoHs Recast) - Regulation (EC) No (REACH) - Directive 9462EC on Packaging and Packaging Waste (PPWD) - EN71 Part 3: 2913 European Standard on safety of toys Typical Value 11

14 Recommended Applications For Thermal Cracked Polyethylene Wax Grade WD2020P WD2040P WD2110P Recommended Dosage Hot Melt Adhesive 20-30% PVC Thermoplastic Road Marking phr 1-3% Color Masterbatch 10-30% Filler Masterbatch 5-10% Rubber 1-2 phr Best Seller Recommend 12

15 Active Flow is a trademark of low molecular weight polyethylene improves the plastic injection and extrusion process, which helps minimize production energy costs, with no compromise on product performance and aesthetic quality. Plastic injection and extrusion efficiency is dependent upon several aspects, among them, machines and plastics resins quality. It can, however, be improved with the use of this groundbreaking product. Active Flow is an additive intending to improve the efficiency of plastic injection and extrusion and the quality of the end products. 13

16 Active Flow is available in pastille form, so it can be mixed well with polyolefin resin pallets, generate no dust pollution and re-segregation in hoppers. Grade Form Viscosity at 149 C (gcm 3 ) Density (gcm 3 ) LP1040T Pastile Dropping point ( C) Penetration index (d.mm) Recommended Application - Film extrusion - Extrusion blow molding - Injection molding Key Characteristic - Low viscosity - Good heat stability - Highly compatible with polyolefin - Improve flowability - Improve productivity - Improve color dispersion - Reduce processing temperature - Easy to handle and mixing - FDA compliance 14

17 Key Characteristics Only 1-3% of Active Flow can be mixed well with various resin types in injection and extrusion process, for example, flexible packaging, electrical appliance, automotive part, and etc. Production Process Extrusion Injection Applications Film Monofilament Yarn Sheet Compound - Industrial Product - Electrical Appliance Part - Automotive Part Plastic Resin Type HDPE LLDPE LDPE PP Homopolymer PP Block Copolymer Key Benefit - Up to 20% electricity saving - Increase higher output - Improve additives and color dispersion - 10%-25% cycle time reduction and increase production rate - Easy to inject - Improve surface gloss - Improve dispersion of fillers or pigments - Improve mold release - Alternative with lower MFR materials 15

18 Key Characteristics Poor Dispersion Good Dispersion dispersion Active Flow has low surface tension, which creates better wetting properties. Therefore, Active Flow helps article to have better color or additive dispersion in compound processing. Active Flow makes the color shade of plastic products become darker, so the pigment amount can be reduced. No toxic cont tes to food container Active Flow complied with U.S. FDA 21CFR (b) and U.S. FDA 21CFR , which means it can be used safely for food contact products or containers 16

19 Key Characteristics Direct Effect Modufied Condition Benefits Torque down 10% Follow existing condition - Reduced motor load or amp. - Saving electrical energy Extrusion Torque (Nm) Active Flow 0% El-Flow 0% El-Flow 1% El-Flow 2% Screw speed (rpm) Increase screw speed Decrease cylinder temperature - Increased production rate - Reduced production costs - Decreased scorching,die build-up - Extending frequency of screen changing - Saving electrical energy 10% Flowability increase Injection Spiral flow (mm) Follow existing condition Decrease cylinder temperature - Increased injection speed - Easily fulfilled complex artcles or huge parts - Decreased cooling time - Shortening cycle time Active Flow dosage (%) 3 17

20 Show Case r s Pain Point According to one of our customer used recycle HDPE and PP resin for injection molding application. They found the unstable resin flowability problem in their production process. We therefore offered Active Flow to improve their production performance. Previous Formulation Recycled Impact PP Injection Process New Formulation with 3% Active Flow Short Shot Deflect Recycled Impact PP Injection Process 18

21 Head Office: SCG Performance Chemicals Co., Ltd. 1 Siam Cement Road, Bangsue, Bangkok, Thailand Tel: Ext Fax: el-wax@scg.com Myanmar Shanghai Hanoi Guangzhou Thailand Ho Chi Minh Surabaya Australia SOUTHEAST ASIA INDONESIA PT. TPC Indo Plastic and Chemicals (Surabaya Office) Lt.5, unit S , Kompleks Graha Festival Kav.3 Mayjend Yono Soewoyo, Graha Family, Surabaya Tel Fax MYANMAR SCG Plastics Co., Ltd. 2nd floor N , Pyay Road, Saw Bea Gyi Gone, Yangon, Myanmar Tel , VIETNAM SCG Plastics Co., Ltd. (Ho Chi Minh Office) 10th Floor, An Phu Plaza Ly Chinh Thang P7, Q3 Ho Chi Minh City, Vietnam Tel Fax SCG Plastics Co., Ltd. (Hanoi Office) SCT Co., Ltd. (Hanoi) Representative Office 196 Truong Chinh, Dong Da dist., Hanoi city Tel Fax TPC Vina Plastic and Chemicals Corporation Co., Ltd. (Ho Chi Minh Office) U.901-9th Fl., Harbor View Tower, 35 Nguyen Hue Street District 1, Hochiminh City, Vietnam Tel Fax CHINA SCG Plastics (China) Co., Ltd. (Shanghai Office) RM 1012 Huarong Building No , South of Pudong Road, Pudong New Area, Shanghai, China, Tel Fax SCG Plastics (China) Co., Ltd. (Guangzhou Office) Unit 3207, Block B, China Shine Plaza, No.9 Lin He Xi Road, Tianhe, Guangzhou, China Tel Fax Shanghai Co-polymer Co., Ltd. Room 507 B-Tower, No.3737 GongheXin Road, Shanghai, China CP: Tel Fax Guangzhou Splendors New Materials Co., Ltd. Flat 1103, Zhongjing B, Poly Clovis Buliding, 406, Hua Sui Road, Tianhe District, Guangzhou. CP: Tel Qingdao East International Corp Room 501, 1st Building Pacific Center, No.35 West Donghai, Qingdao, China. P.C.: CP: Tel SCG Trading Australia Pty Ltd. Level 4, No.1 Chandos Street, St. Leonards NSW 2065, Australia Tel , Fax

22 1 Siam Cement Road, Bangsue, Bangkok, Thailand Tel Ext Fax