1. Plastic products that are formed into a permanent shape by heat and pressure and may not be altered after curing are produced by which process?
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1 Student Name: Teacher: Date: District: Rowan Assessment: 9_12 T and I IV22 - Drafting - Engnrng II Test 1 Description: Unit C - Manufacturing 1 Form: Plastic products that are formed into a permanent shape by heat and pressure and may not be altered after curing are produced by which process? 2. The three main stages involved in the actual manufacturing process of a part are: A. Casting, welding, and shipping. B. Welding, packaging, and shipping. C. Finish forming, assembly, and inspecting. D. Rough forming, finishing, and assembly. 3. Any number of process methods may be used by industry. For this reason, the designer and the drafter must have a/an: A. Minimum of ten years work experience in manufacturing. B. Engineering license in the state of North Carolina. C. Understanding of manual drafting tools and supplies. D. Working knowledge of processes to lower cost and production time.
2 4. Which plastic process is used to make all types of thin-walled products such as containers, guards, fenders, food packages, and cosmetic packaging? 5. Hardening requires heating and then rapid cooling in: A. Oil or water. B. Gas or kerosene. C. Dry ice. D. Mineral sprits. 6. What is the process in which plastic material can be reheated in order to change the shape of a part? 7. Which manufacturing process does NOT apply to plastics? A. Extrusion B. Forging C. Blow molding D. Injection molding 8. Metal objects produced by hammering or pressing metal into a desired shape while it is hot are: A. Forged. B. Casted. C. Extruded. D. Injection molded.
3 9. The smallest division on a machinist steel rule is: A. 1/16 inch. B. 1/32 inch. C. 1/64 inch. D. 1/128 inch. 10. Annealing is the process generally used to: A. Corrode metal. B. Break-up metal. C. Harden metal. D. Soften metal. 11. The acronym for controlling movements of tool- cutting equipment by coded instructions of numerical data is referred to as: A. CADD. B. CAM. C. CNC. D. CIM. 12. Which is NOT an advantage of CNC machining? A. Worse production and control B. Decreased productivity C. Increased labor cost D. Lower production costs 13. Which one of the following is NOT an advantage of CNC machining? A. Better production and control B. Increased productivity C. Decreased labor and production costs D. High up-front costs
4 14. Which does NOT apply to the rough forming of shaping a part? A. Surface Grinding B. Casting C. Forging D. Welding NOT apply to the rough forming of shaping a part? 15. What are the three general categories that manufacturing materials for production fall into? A. Metal, plastic, and inorganic materials B. Metal, steel, and bio-materials C. Metal, sheet metal, and organic materials D. Rubber, plastic, and dead materials 16. Which process would be the BEST for a plastic part that is to be used on or near the engine of a car? 17. Ferrous metals contain: A. Copper and aluminum. B. Two or more metals. C. Carbon and graphite D. Iron and steel. 18. Which material would LEAST likely be used for sand casting? A. Aluminum B. Brass C. Iron D. Cold rolled steel
5 19. CNC reduces errors and increases: A. Surface area. B. Surface finish. C. Surface hardness. D. Productivity. 20. Metals are generally classified as: A. Nonconformist, nonferrous, and non-alloy. B. Confirmist, ferrous, and alloys. C. Ferrous, nonferrous, and alloys. D. Fertile, ferrous, and allowing. 21. Ceramic materials are said to be resistant to: A. Heat, chemicals, and corrosion. B. Cold, hardening, and decay. C. Climate, breaking, and children. D. Dry ice, chemicals, and rust. 22. The metal object produced by pouring molten metal into a mold consisting of wet green sand is: A. Forged. B. Casted. C. Extruded. D. Injection molded. 23. Which plastic process is used to make continuous shapes such as moldings, tubing, bars, water-hose, weather stripping, and any part that has a constant shape? A. Extrusion B. Forging C. Blow molding D. Injection molding
6 24. The device used in a machine shop for taking rough measurements is called a/an: A. Machinist steel rule. B. Vernier caliper. C. Inside spring caliper. D. Metric scale. 25. Nonferrous metals do not have iron content, such as: A. Copper and aluminum. B. Two or more metals. C. Iron and steel. D. Carbon and graphite. 26. Inorganic materials consist of: A. Thermoplastics and thermoset. B. Carbon, ceramics, and composites. C. Copper and aluminum. D. Carbonate and graphite. 27. Manufacturers look to their company designers to keep manufacturing cost low and avoid shop downtime by creating: A. Sketches. B. 3D models. C. Oblique drawings. D. Prototypes. 28. Carbon and graphite are low tensile strength materials meaning that they have the ability to be: A. Prolonged. B. Shortened. C. Welded. D. Stretched.
7 29. Which is NOT an important phase of the manufacturing process? A. Product design B. Selection of materials C. Landscape engineering D. Selection of manufacturing production techniques 30. Which process works by taking a sheet of plastic material and heating it until it softens and then using vacuum pressure to suck the hot material down against a mold? 31. Which process of casting is much faster and requires the least amount of machining? A. Sand B. Die C. Cedar D. Extrusion
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