ALLOYS COMPANY Stephenson Hwy, Madison Heights, MI (248) (800)
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1 Stainless Steel Alloys Gas Metal Arc Welding Gas Tungsten Arc Welding Shielded Metal Arc Welding (GMAW) Wires (GTAW) Alloys (SMAW) Stick The Royal Line ALLOYS COMPANY Stephenson Hwy, Madison Heights, MI (248) (800) Cut length - () (GTAW) Spooled Wire - () (GMAW) AWS A5.9/A5.9M ER 1# Package.045 x 36 ST/TG-BP ST/TG 1/16 x 36 ST/TL-BP ST/TL 3/32 x 36 ST/TN-BP ST/TN 1/8 x 36 ST/TO-BP ST/TO.035 SS/1F SS/2F SS/3F.045 SS/1G SS/2G SS/3G Coated s (SMAW) AWS A5.4/A5.4M E -16 1# Package 5/64 SE/EM-BP SE/EM * 3/32 SE/EN-BP SE/EN* 1/8 SE/EO-BP SE/EO 5/32 SE/EP-BP SE/EP 3/16 SE/EQ-BP SE/EQ TYPICAL APPLICATIONS Used f welding type and 314 wrought alloys and CK-20 cast alloys. Also used f welding dissimilar stainless steels. 80,000 psi (min.) ER 1# Package.035 x 36 ST/TF-BP ST/TF.045 x 36 ST/TG-BP ST/TG 1/16 x 36 ST/TL-BP ST/TL 3/32 x 36 ST/TN-BP ST/TN 1/8 x 36 ST/TO-BP ST/TO 5/32 x 36 ST/TP-BP ST/TP.035 SS/1F SS/2F SS/3F.045 SS/1G SS/2G SS/3G E -16 1# Package 3/32 SE/EN-BP SE/EN* 1/8 SE/EO-BP SE/EO 5/32 SE/EP-BP SE/EP 3/16 SE/EQ-BP SE/EQ Used f welding cast alloys of similar composition. Best to use when the chemistry of the base metal is unknown. Is best suited when welding stainless steel to high strength steels (greater than 100,000 psi). 115,000 psi (typical) ER 1# Package.030 x 36 ST/TE-BP ST/TE.035 x 36 ST/TF-BP ST/TF.045 x 36 ST/TG-BP ST/TG 1/16 x 36 ST/TL-BP ST/TL 3/32 x 36 ST/TN-BP ST/TN 1/8 x 36 ST/TO-BP ST/TO 5/32 x 36 ST/TP-BP ST/TP.035 SS/1F SS/2F SS/3F.045 SS/1G SS/2G SS/3G E -16 1# Package 3/32 SE /EN-BP SE /EN* 1/8 SE /EO-BP SE /EO 5/32 SE /EP-BP SE /EP 3/16 SE /EQ-BP SE /EQ Used f welding wrought alloys & CF- 8M cast alloys. It is also used on type 304 and alloys when better crosion resistance than type is needed. The presence of molybdenum provides creep resistance at elevated temperatures. 75,000 psi (min.)
2 Stainless Steel (SMAW) Welding Procedure The Royal Line ALLOYS COMPANY Stephenson Hwy, Madison Heights, MI (248) (800) Specifications Welding Parameters f 300 and 400 series Stainless Steel Covered s SMAW (Shielded Metal Arc Welding) Crown Alloys stainless steel covered stick electrodes are exactingly manufactured to confm to the requirements of American Welding Society (AWS) Filler Metal Specification A5.4/A5.4M. Most of the Crown Alloys stainless electrodes have a titania coating (-16 suffix). Titania-covered electrodes are very popular because they are designed to wk with AC DC machines and they operate in all positions. The Crown stainless covered electrodes exhibit smooth arc action, low amount of fine spatter and easy slag removal. Precautions Crown Alloys stainless steel coated electrodes should be treated and sted as low hydrogen electrodes. They should not be exposed to damp air, and once a sealed bag is opened, the electrodes should be used entirely sted in a warm, dry and sealed container. Procedure F high quality welds, joints must be clean and dry. Welding current can be either DC reverse polarity (DCEP) AC. However, DCEP always ensures the best weldability and penetration. Use a sht arc, but keep the coating (flux) from touching the puddle. Try to run these stainless steel electrodes as cool as possible. Start welding at the low end of the amp range and increase amps until a smooth and stable arc is established. Fill each crater befe breaking the arc to avoid crater cracks. On deep groove butt joints, the root pass should penetrate only enough to fuse to both plates and seal the opening. Me penetration may cause cracks. Recommended Welding Parameters f Stainless Steel Stick s Direct Current Positive* (DCEP) Wire (inches) Welding Current (amperage) 300 Series 400 Series Flat Vertical Overhead Flat Vertical Overhead Arc Voltage (volts) 1/ N/A N/A N/A / N/A N/A N/A / / / / / Recommended Recommended 235 Recommended Recommended *When the welder is in the AC position, use an amp range that is 10% to 20% greater than that of the DCEP position.
3 CROWN ALLOYS COMPANY STEPHENSON HWY. MADISON HEIGHTS, MI (248) (800) Stainless Steel Steel Base Alloy B L S S 314 L Filler Metal Select Guide f Stainless Steels (page 1) F L L 314 L,,, L S S 304L B MILD STEEL L,, L Bold numbers indicate first choice, light numbers indicate second and third choice. This choice can vary with specific applications and individual job requirements.,
4 CROWN ALLOYS COMPANY STEPHENSON HWY. MADISON HEIGHTS, MI (248) (800) Stainless Steel Steel Base Alloy F Filler Metal Select Guide f Stainless Steels (page 2) F * ** -15* ** ** * * ** ** * ** * * ** ** L 314 S S 304L L *Preheat **No Preheat Necessary Bold numbers indicate first choice, light numbers indicate second and third choice. This choice can vary with specific applications and individual job requirements B MILD STEEL
5 !!!! WARNING!!!! WELDING FUMES AND GASES CAN BE DANGEROUS TO YOUR HEALTH. BEFORE USING THIS PRODUCT THE WELDER (END-USER) MUST READ AND UNDERSTAND THE COMPLETE PRODUCT WARNING LABEL AND THE NEW 16 SECTION SAFETY DATA SHEET (SDS). THE SAFETY DATA SHEET (SDS) WHICH OUTLINES THE POTENTIAL HEALTH HAZARDS AND SAFETY INFORMATION RELATED TO THIS PRODUCT CAN BE DOWNLOADED FROM THE SDS PORTION OF THIS WEBSITE. IT IS ALSO AVAILABLE FROM YOUR EMPLOYER AND WELDING SUPPLY DISTRIBUTOR. DO NOT PROCEED WITH USE OF THIS PRODUCT UNTIL YOU READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) AND PRODUCT WARNING STATEMENT. BE SURE TO CONSULT THE LATEST VERSION OF THE SDS. SEE THE PRODUCT WARNING LABEL AND SDS FOR COMPLETE WARNING INFORMATION.
ALLOYS COMPANY Stephenson Hwy, Madison Heights, MI (248) (800)
Stainless Steel Alloys Gas Metal Arc Welding Gas Tungsten Arc Welding Shielded Metal Arc Welding (GMAW) MIG Wires (GTAW) TIG Alloys (SMAW) Stick Electrode The Royal Line ALLOYS COMPANY 30105 Stephenson
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