Eng. Department Laboratory. Report no June Glass blooming of SMC panels under UV exposure
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1 Eng. Department Laboratory Report no June Glass blooming of SMC panels under UV exposure By Juan Sprintzak Msc Chem. Eng. Laboratory mgr
2 Abstract: This report summarizes testing of SMC panels, series, at Orlite. Besides Laboratory testing data coming from natural exposure of panels under season's outdoors conditions as usual in Israel climate is also included in this report. Testing is centered basically on 3 types of specimens: -Bare SMC panel molded under current conditions (panel A) -Top coated panel with a high quality 2 components polyurethane solvent borne paint (panel B) - panels by patented technology (panel C) The panels were exposure to UV radiation type UVB 313 in cycles of 8 hrs at 50 C following by 4 hrs under water condensation at 40 C. Total elapsed time till glass fibers appear on exposed surface (glass blooming) was reported as UV resistance of the panel. After 4000 hours of continuous exposure, panels show the best overall performance: no blooming; good gloss retention, no excessive chalking, even slight color fading. Painted panels also show very good UV resistance but lower gloss retention as well as more chalking and fading. Bare panels show a relative short UV resistance of about 600 hrs. Natural exposure confirms abovementioned findings after 3.5 years of continued exposure.
3 Test Description: Exposure to Ultra Violet (UV) Irradiation under the prescriptions and guidelines of ASTM G Standard Practice for Light /Water Exposure of Non Metallic Materials. This standard is equivalent to the following documents: ISO , Plastics Methods of Exposure to laboratory Light Sources ASTM D 4529, Standard Practice for Light/Water Exposure of Plastics. ASTM D 5208, Standard Practice for Exposure of Photodegradable Plastics. DIN Testing of Plastics, Artificial Weathering and Exposure. Specimens: Plates were cut from SMC Cabinet s panels molded and coated under controlled conditions in 3 different configurations: -Bare SMC panel molded under current conditions (panel A) -Top coated panel with a high quality 2 components polyurethane solvent borne paint (panel B) - panels by patented technology (panel C) Identification Data: SMC 25% produced in Central Europe gray RAL 7035 SMC 25% recycled produced in UK gray RAL 7044 gray RAL 7035 SMC 25% produced in China, gray RAL 7035 SMC 25% produced in Israel,gray RAL 7035 Note: Only specimens from type no. 3 were coated, the rest were exposed as is. Test Procedure: The specimens were treated under the following conditions: Light Source: UVB 313 Fluorescent Lamps
4 Cycle: Irradiation step: 8 hrs at 50 C following by Water Condensation step: 4 hrs at 40 C Total elapsed time till glass fibers appear on exposed surface (glass blooming) was reported as UV resistance of the panel. Results: Material SMC 25% produced in Central Europe gray RAL 7035 SMC 25% produced in Italy,beige SMC 25% recycled produced in UK gray RAL 7044 gray RAL 7035 SMC 25% produced in China, gray RAL 7035 SMC 25% produced in Israel,gray RAL 7035 gray RAL 7035 Painted gray RAL 7035, series UV resistance Remarks Chalking, Yellowing and clear Chalking, light fiber blooming Chalking, Yellowing, recycled particles loss, clear fibers blooming Chalking, Yellowing and clear Chalking, Yellowing, light fiber blooming Chalking, clear fiber blooming Chalking, fading, no fiber booming No chalking, very slight fading, no fiber blooming Following a summary of natural outdoors exposure of SMC panel for comparison: Product: SMC door and roof panel 1100/0 molded with SMC 25% regular produced in Italy, gray RAL 7035: 1. Bare panels 2. Panels. Identification Data: Molding date: 11-12/12/2005
5 Test Procedure: Panels were located on an inclined surface outdoors exposed to any climate conditions in our factory area during long time. Results: Date Time elapsed (days) Years Bare panels Panels Start Start No changes No changes No changes No changes Panels show clear flow No changes lines and erosion signs, loss in gloss, and slight No changes No changes Panels show clear fibers No changes blooming Panels show serious No changes fiber blooming No changes No change except small mechanical damage on edge due provably to a stroke No changes No change Test will run on for indefinite time till some damage could be observed and classified like fiber blooming. Conclusions: 1. All bare panel specimens (panel A) show fiber blooming at 600 +/- 100 hrs. 2. Painted panels also show very good UV resistance but lower gloss retention as well as more chalking and fading. 3. After 4000 hrs of continuous exposure, panels show the best overall performance: No blooming; good gloss retention, no excessive chalking, even slight color fading. 4. Natural exposure shows similar trend with a 3.5 years of continued exposure.
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