United Surface Technologies
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- Lenard Brooks
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1 United Surface Technologies Engineered Coating Solutions Established
2 Introduction United Surface Technologies (UST) Pty Ltd is an ISO 9001:2008 certified surface engineering company that provides industry with an advanced thermal spray coating and weld hardfacing service. UST can produce a wide variety of ferrous, non-ferrous, ceramic, polymer and composite coatings with exceptional wear and corrosion resistance, electrical and/or thermal insulation, low or high coefficient of friction and release (non-stick) properties, making it possible to provide solutions for the most demanding industrial applications. Our ability to develop engineered coating solutions is supported by our machine shop, in-house metallurgical laboratory and our close collaboration with numerous R&D partners. Process Technologies Thermal spray coating > > High velocity oxy fuel (HVOF) > > Plasma > > Combustion powder and wire > > Arc-spray > > Spray and fuse > > Spray welding Plasma transferred arc (PTA) overlay & hardfacing Conventional (MIG/MAG/TIG) weld overlay & hardfacing Polymer and polymer composite coatings Machining > > CNC turning and milling up to 1,000 mm BC and 800 mm OD > > Conventional turning up to 8,000 mm BC and 1,600 mm OD (incl. toolpost grinding) > > Conventional and NC grinding up to 3,800 mm BC and 640 mm OD > > Horizontal boring up to 4 tonne > > Finishing and superfinishing Stress relieving and temper heat treatment ovens Design, engineering drawings and Finite Elements Analysis (FEA) United Surface Technologies
3 UST solving problems of High friction > > Increased traction and non-slip properties Refurbishment > > Replacing lost material to recover dimensions Low friction > > Reduced friction and improved product flow Corrosion > > Galvanic and barrier corrosion protection Engineered Coating Solutions Release > > Non-stick and improved cleanability Wear > > Protection against erosion, abrasion, sliding and fretting wear Electrical insulation > > Increased or decreased electrical insulation Thermal insulation > > Increased or decreased thermal insulation
4 Metallurgical Laboratory Metallurgical mounting and polishing Optical metallography and digital microstructural analysis Tensile adhesion testing to ASTM C633 Almen residual stress measurement Vickers microhardness testing to ASTM E384 Rockwell hardness testing Coatings Materials Pure metals (aluminium, zinc, molybdenum, silver, etc.) Metal alloys > > Ferrous (stainless steel, tool steel, etc.) > > Non-ferrous (Stellite, Triballoy, Inconel, Hastelloy, etc.) Ceramics (alumina, chrome oxide, zirconia, titania, etc.) Ceramic-metal composites (tungsten carbide, chrome carbide, etc.) Polymers (PTFE, PFA, FEP, epoxies, nylon, rubber, etc.) Polymer-metal composites Polymer coating Metal coating Base material Food Service Approved Many of our coating systems are US Food and Drug Administration approved for direct food contact services. Carbon Fibre Many of our coating systems can be applied onto composite materials such as carbon fibre, and we can supply complete carbon fibre rolls. Tel: sales@ust.com.au
5 Industries and Applications Power & Energy > > Manufacture and refurbishment of control valve spindle > > Erosion protection of fans and deflectors Oil & Gas > > Refurbishment of reciprocating compressor piston rods > > Refurbishment of centrifugal compressor seal and bearing journals > > Manufacture and refurbishment of petrochemical valve components Mining & Minerals Processing > > Manufacture and refurbishment of slurry valve components > > Manufacture of hardfaced slurry pump shaft sleeves > > Refurbishment of drill components (liner hanger tools) Paper & Pulp > > Refurbishment of roll journals and bearing housing > > Traction and release coating on winder and other process rolls Printing & Packaging > > Refurbishment of glue roll seats (applicator and doctor roll) > > Traction and release coatings on labeller rollers Plastic & Film > > Corona treatment rolls Food & Beverage > > Manufacture of food processing tools and food grade materials > > FDA approved non-stick coatings on food processing equipment (dough rollers, pie-moulds) > > FDA approved ceramic coatings on food processing equipment (sausage casing machinery) Steel & Metals > > Hardfacing of high-temperature process rolls (run-out table rolls) Rail > > Refurbishment of rail axle bearing and wheel journals > > Refurbishment of gearbox housing Marine > > Protective coatings for severe service hydraulic cylinder > > Corrosion protection of steel structures United Surface Technologies
6 UST is a licensee of the PCI range of traction and release coatings developed by Plasma Coatings international (see United Surface Technologies Aberdeen Road, Altona, VIC, 3018, Australia Tel: Fax: sales@ust.com.au Web:
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