SUBLANCE AND DYNAMIC CONTROL
|
|
- Ginger Cannon
- 6 years ago
- Views:
Transcription
1 Ironmaking Steelmaking Energy & Environment Since 1977 SUBLANCE AND DYNAMIC CONTROL The Ultimate Tool For Steel Making?
2 The Sublance
3 High quality Level 1 input in to SDM Level 2 process control model is of key importance Static process control using Level 1 Data Scrap Yard Addition Bins sublance Scrap charging Hot metal charging Level2 Process Model Hot Metal Pit Removal of slag / Desulphurization Oxygen blowing converter
4 With Dynamic Level 2 Process control, Tap2Tap time is optimized and Reblow % minimized Static process control using Level 1 Data Scrap Yard Dynamic process control using Level 1 Data Addition Bins sublance Scrap charging Hot metal charging Level2 Process Model Hot Metal Pit Removal of slag / Desulphurization Oxygen blowing converter
5 Sublance functions Measurement of: Steel bath temperature (TSC, TSO, P probe) Steel solidification temperature (TSC probe) o by calculation the carbon content Oxygen content (TSO probe) o by calculation the carbon content o Accurate bath level detection Phosphorus content (P probe) Taking steel sample (TSC,TSO and P probe) for chemical analysis by laboratorium
6 Making the heat with TSC and TSO Hitting rate: in excess of 90% within target window 1660 C TSO Target Window: C=0.06% +/ % T=1660 C +/- 10 C Two minutes TSC Temperature TSO reading by sublance Cooling Iron Ore TSC reading by sublance 1350 C 1250 C % 4.5% Decarburization
7 SUBLANCE IN OPERATION
8 Level2 Process model in combination with sublance system: Tapping SAVING TIME Cycle AND MONEY Sublance T and C result will drastically increase Level2 process model performance: tapping without Lab sample can become SOP
9 Production Records - Introduction of Sublance (Typical) Without SL With SL Improvement Fastest Tap to Tap Time 45 minutes 39 minutes 6 min/ Heat Reblow% 8% 4% 57:36 min/ 24 hours Reducingover-shootingof T&C at end of blow Up to30 C Up to 0.018%C 15 C 0.01%C Heats per Day (3 of 3) Heats Heats per day (2 of 3) 80 Betterprocesscontrol, especially P
10 DCE sublance types (1) Fixed type vertical movement for measuring only Slewing type vertical movement for measuring horizontal circular movement for maintenance position Side shift type vertical movement for measuring horizontal linear movement for probe connecting and maintenance
11 Slewing Type Sublance Typical Components: Winch platform Sublance Sublance Entrance Port Seal Cap, Skull Remover, Automatic Probe Charger Probe Recovery Chute Oxygen Lance Immersed Sublance
12 Winch Platform
13 Seal Cap/Skull Remover
14 Automatic Probe Charger
15 Typical control system layout BOF Level 2 Process Control System HMI Workstations in BOF control room PLANT NETWORK DIRC PC OTHER BOF PLC s SUBLANCE PLC DIRC OFFICE NETWORK
16 HMI - Main Operator Screen
17
18 DIRC 6 Signal Processing Specially designed for BOF process control High accuracy and stability - Temperature and - Oxygen measurement inputs Connection to L1 and L2 network HMI by client or webbrowser Logging facilities for L1 process signals 30 years of experience
19 System Tolerance 0.1 C versus 0.5 C accuracy Standard equipment 0.5 C accuracy gives +/ % Carbon error e.g. => 1508 C carbon 0.317% % DIRC6 with < 0.1 C accuracy gives < +/-0.001% Carbon error e.g. => 1508 C carbon 0.321% %
20 Converter Configuration Sublance measurement Manual measurement Steel Ladle measurement
21 Logging facility Central and De-central Logging facility. Central by Level 2 computer De-central in each DIRC Storage capacity for 2 years of operation. ( detailed files measurement files) Logging capacity for 2 year (heat data per minute)
22 Report by measurement
23 Report by measurement
24 Typical TSC probe trace
25 Typical TSO probe trace
26 Ironmaking Steelmaking Energy & Environment Since 1977 Level 2 SDM
27 Level 2 system The Level-2 software contains two main components: The process model (SDM) The environmental shell Model SDM stands for Static and Dynamic model and serves all the processes in a BOF shop.
28 Level 2 system Environmental Shell Maintaining default process schemes & SOP s Interaction with Level 1 (collecting data and set points transmission) WGA and ASCON interaction Interaction with L3, other L2 systems and lab Data management Reports SDM process model Process aim calculation Ordering calculation Desulphurisation Blowing calculation Dynamic control calculation Ladle alloying calculation Feedback calculation
29 SDM Benefits The use of SDM brings the following advantages: Improvement of process efficiency Higher accuracy of end-point temperature Higher accuracy of end-point carbon content Reducing the number of re-blows Decrease Fe-content in the slag Increase converter lining life Optimise scrap melting efficiency.
30 Ironmaking Steelmaking Energy & Environment Since 1977 Sublance Probes
31 Sublance Probe
32 Available Sublance probes TSC (Temperature, Sample, Carbon content determination) used for measurements during oxygen blowing TSO (Temperature, Sample, Oxygen activity) used for measurement after the blow plus bath level determination P probe T (Temperature) Used (rarely) for measurement after the blow
33 Sublance Probes
34 References More than 110 systems sold worldwide up till now Total Sublances systems Sold in PR China >62 Year Company in China Systems 2011 ZHANGJIAGANG HongChang Plate Co. Ltd 2 + SDM Model, WGA, Ascon 2011 Tonghua Iron & Steel Co,. Ltd 1 + SDM model 2011 Maanshan Iron and Steel Company 1 + SDM Model+ WGA + Ascon 2010 Xichang Iron & Steel Company (Panzihua group) 2 + SDM Model + Bottom Stirring 2009 Handan Iron & Steel Company 3 + SDM Model 2009 Handan Iron & Steel Company 1 + SDM Model + Bottom Stirring 2008 Meishan Iron & Steel Co. Ltd Shougang Jingtang Utd Iron & Steel Co. Ltd, 1 + WGA + Bottom Stirring 2008 Jinan Iron and Steel Company 1 + SDM Model 2007 Meishan Iron & Steel Co. Ltd Puyang Iron & Steel Co. Ltd. 2 + SDM Model 2007 ZHANGJIAGANG HONGFA Steelmaking CO. Ltd 3 + SDM Model, 3 WGA, 3 Ascon 2007 JILIN Iron&Steel Co. (Tonghua Group) 2 + SDM Model 2006 Handan Iron & Steel Company 2 + SDM Model 2006 Tonghua Iron & Steel Co,. Ltd 1 + SDM model 2006 Laiwu Steel Group Ltd 3 + SDM Model 2006 Shougang Jingtang Utd Iron & Steel Co. Ltd, 2 + WGA + SDM Model 2006 Tangshan Guofeng Iron & Steel Co. Ltd 2 + SDM Model, WGA optional 2005 Maanshan Iron and Steel Company 2 + SDM Model+ WGA + Ascon 2005 Tiantie Metallurgical Group Co. Ltd 2 + SDM Model 2005 Anyang Iron & Steel Company 2 + SDM Model
35 References Year Company in China Systems 2004 Benxi Iron and Steel Company 3 + SDM Model 2004 Wuhan Iron and Steel Company Jinan Iron and Steel Company 2 + SDM Model + Bottom Stirring 2004 JiangYin Xing Chen Iron and Steel Company 1 + SDM Model 2004 Beitai Iron and Steel Company 3 + SDM Model 2003 Anyang Iron and Steel Company 1 + SDM Model 2003 Jianlong Steel Company Tonghua Iron and Steel Company 1 + SDM Model + Bottom Stirring 2003 Hunan Valin Iron and Steel Company 2 + SDM Model 2002 Jinan Iron and Steel Company 1 + SDM Model + Bottom Stirring 2001 Baosteel Shanghai Meishan Ltd. 2 + SDM Model 2000 Benxi Iron and Steel Company 3 + WGA + SDM Model 1995 Wuhan Iron & Steel Company 2 Rest of the world: From 1975 to 2015: >50 (INCLUDING 7 IN JSW VIJAYANAGAR STEEL MELT SHOP 1 & 2)
36 JSW Experience TAP to TAP Time % 80.00% 100% 85% 99% 89% 95% 88% Sublance Installation and Stabilization Percentage Reduction in Tap to Tap Time - Cumulative 99% 85% Level-II Commissioned 80% 85% 84% 78% 86% 81% 91% 73% 74% 69%74% 72% 60.00% 40.00% 20.00% 0.00% Month Wise Analysis
37 JSW Experience BLOW END to TAP START % Percentage Reduction in Blow end to Tap start Time - Cumulative" 100% 97% 95% 94% 91% Level-II Commissioned 80.00% 60.00% 80% Sublance Installation and Stabilization 69% 71% 67% 74% 73% 67% 72% 72% 66% 40.00% 57% 55% 53% 47% 48% 20.00% 0.00% Month Wise Analysis
38 JSW Experience - REBLOWS % 100% Percentage Reduction in Reblows - Cumulative Level-II Commissioned 80.00% 77% 80% 60.00% 40.00% 20.00% 61% 64% 65% 51% Sublance Installation and Stabilization 57% 41% 48% 51% 50% 51% 45% 63% 56% 37% 33% 46% 45% 0.00% Month Wise Analysis
39 Ironmaking Steelmaking Energy & Environment Since 1977 ADDITIONAL FEATURES
40 Ironmaking Steelmaking Energy & Environment Since 1977 P MODEL
41 QUALITY DROP HOT METAL CAUSED BY INCREASED PHOSPHOROUS CONTENT:LAB SAMPLE NEEDED If process model calculation show that P expected too high -> Operator needs to wait for Lab sample again. Final step is to introduce TSOP End-of-Blow measurement
42 Real time P-prediction with DIRC will allow safe tapping for operator P max for steel grade
43 Based on Safe Tapping technology, Quick Tapping practice can be used for critical Phosphorous heats Probability that Phosphorou us content remains within grade specif fication Solid performance of Safe Tapping GF GT RT YF YT RF Count % 97.7% 100.0% 24.7% 75.3% 0% Green 862 Yellow 150 T F Red % 5.2% total Maximum Phosphorous content for steel grade (of current heat)
44 ULTIMATE TOOL FOR STEEL MAKING?? Reduction in Tap to Tap Time?? Reduction in Blow end to Tap Start time?? Optimization of Oxygen consumption?? Reduction in Al consumption?? Increased lining life of vessel refractory?? Increased Production?? Reduced OPEX?? Overall improvement in the process control?? PUSH BUTTON STEEL MAKING??
45 LETS MEET AND DISCUSS ON HOW AND WHEN THIS TOOL CAN BE IMPLEMENTED IN YOUR STEEL MELT SHOP SUBRAT MISHRA Cell: Danieli Corus India
46 THANK YOU FOR YOUR ATTENTION
In an increasingly competitive market, steelmakers face a
STEELMAKING Sublances for BOF steelmaking The Danieli Corus sublance system including the static and dynamic steelmaking model offers significant reduction in tap-to-tap times and improved end point hit
More informationDanieli has established a new business called
Danieli converter technology Danieli Linz Technology, in conjunction with Danieli Corus, offer full design, manufacturing, installation, process control, automation and commissioning of BOF converters.
More informationEAF Technology and process
EAF Technology and process In the last 100 years,the EAF technology has evolved to meet the demands of higher productivity, improved quality of product and flexibility of metallic inputs. The product mix
More informationLecture 12 Converter Steelmaking Practice & combined blowing. Key words: Top blown steelmaking, combined blowing, bottom stirring, hot metal refining
Lecture 12 Converter Steelmaking Practice & combined blowing Contents: Refining of hot metal Composition and temperature during the blow Physico-chemical interactions Developments in Top blown steelmaking
More informationLecture 14 Modern trends in BOF steelmaking
Lecture 14 Modern trends in BOF steelmaking Contents: Post combustion Technology of post combustion Potential post combustion issues Slag splashing What is required for slag splashing Liquidus temperature
More informationThe necessity of hot metal desiliconization process
Available online at www.sciencedirect.com Procedia Earth and Planetary Science 2 ( 2011 ) 116 121 The Second International Conference on Mining Engineering and Metallurgical Technology The necessity of
More informationProven Technology + Cost Effective + Perfect Service
Proven Technology + Cost Effective + Perfect Service A Lifetime Partner in Engineering, Procurement, Construction, Operation, Maintenance, Project Management TECHNOLOGY FOR SLAG PROCESSING --Slag Granulation
More informationFast and reliable temperature measurement at end of melting cycle in EAF
Fast and reliable temperature measurement at end of melting cycle in EAF CoreTemp product description Page 1 Summary In modern mini-mill setups, the EAF is considered primarily as a melting unit. Under
More informationComputer Supported Calculation and Evaluation of the Correct Composition of BOF Converter Slag
Computer Supported Calculation and Evaluation of the Correct Composition of BOF Converter Slag M. Bock, A.K. Louis, R. Müller, C. Oehler Abstract The paper presents the software package COAT Control Optimization
More informationOver the past few decades the demand for steel
Hot metal desulphurisation: benefits of magnesium lime co-injection The evolution of external hot metal desulphurisation has been driven by the ever-increasing consumer demand for higher quality steels.
More informationPart III: Slag Practices and Oxygen/Carbon Injection when Melting Direct Reduced Iron
Use of DRI in EAF s Gregory L. Dressel Dressel Technologies Pawleys Island, SC Part III: Slag Practices and Oxygen/Carbon Injection when Melting Direct Reduced Iron Introduction When melting DRI or HBI
More informationBLAST FURNACE OPERATIONAL SERVICES SPECIALIZED ASSISTANCE PACKAGES
BLAST FURNACE OPERATIONAL SERVICES SPECIALIZED ASSISTANCE PACKAGES Blast Furnace Operational Services Complementary and additionally to the application of engineering solutions in the ironmaking industry,
More informationEnvironmentally Friendly Process Technology at Hirohata Works
Technology Environmentally Friendly Process Technology at Hirohata Works UDC 669. 054. 83 : 629. 11. 012. 5 Masao IGUCHI* Kazutaka MATSUMOTO Tsuyoshi YAMAZAKI Abstract In 1993, Nippon Steel Corporation
More informationSalzgitter Stahl AG & PSI Metals. more than 30 years of mutual history. Slide 1
Salzgitter Stahl AG & PSI Metals more than 30 years of mutual history Slide 1 Salzgitter AG: Group Structure (simplified) Slide 2 Salzgitter AG: Subsidiaries Bad Salzdetfurth Slide 3 PSImetals Systems
More informationAtlantis, The Palm, Dubai, U.A.E December 10, 2014
8A th Successful Middle East Model Iron and of Steel Cost Conference Reduction in the Melt Shop A successful model of cost reduction in the Middle East Iron and Steel Conference Atlantis, The Palm, Dubai,
More informationChallenges and limiting factors for the Recycling of steel scrap in Europe
Challenges and limiting factors for the Recycling of steel scrap in Europe International Workshop on Technospheric Mining 2 nd October 2015 Philip Bundschuh Table of Content Scrap availability trading
More informationHigh-Carbon DRI: the feeding material to improve performances and decrease
Alessandro Martinis- EVP Danieli Centro Metallics 12-14 Sept, Linz, Austria High-Carbon DRI: the feeding material to improve performances and decrease CO2 emissions in both BF and EAF THE STATE OF ART
More informationENERGIRON DRI PLANTS FLEXIBILITY FOR ANY STEELMAKING REQUIREMENT
ENERGIRON DRI PLANTS FLEXIBILITY FOR ANY STEELMAKING REQUIREMENT 17th Metal Bulletin Middle East Iron & Steel Dubai UAE, December 9-11, 2013 ENERGIRON is the the innovative HYL Direct Reduction Technology
More informationFERRO ALLOY DESIGN, FERRO ALLOY SELECTION AND UTILISATION OPTIMIZATION WITH PARTICULAR FOCUS ON STAINLESS STEEL MATERIALS
FERRO ALLOY DESIGN, FERRO ALLOY SELECTION AND UTILISATION OPTIMIZATION WITH PARTICULAR FOCUS ON STAINLESS STEEL MATERIALS C-J. Rick 1, M. Engholm 1 1 UVÅN HAGFORS TEKNOLOGI AB, Djursholmsvägen 30; 183
More informationSHARC - Shaft arc furnace with efficient scrap preheating concept provides low conversion costs
SHARC - Shaft arc furnace with efficient scrap preheating concept provides low conversion costs Published in Metallurgical Plant and Technology 2/2016 Page 52-57 Andreas Metzen, Hellenic Halyvourgia, Greece;
More information< > The Experience of ArcelorMittal Lázaro Cardenas Flat Carbon. By R. Lule 1), F.Lopez 2), J. Espinoza 3) R. Torres 4) & R.D.
3 table of contents THE PRODUCTION OF STEELS APPLYING 100% DRI FOR NITROGEN REMOVAL The Experience of ArcelorMittal Lázaro Cardenas Flat Carbon By R. Lule 1), F.Lopez 2), J. Espinoza 3) R. Torres 4) &
More informationChapter 2 Electric Arc Furnace as Thermoenergetical Unit
Chapter 2 Electric Arc Furnace as Thermoenergetical Unit 2.1 Thermal Performance of Furnace: Terminology and Designations There are different forms of energy. Heat is one of them. Heat is a form of energy
More informationLD (BOF) Steelmaking Solutions
LD (BOF) Steelmaking Solutions Technology, mechanical engineering, automation and electrical engineering from a single source we drive steelmaking to perfection Metals Technologies The level of technology
More informationAnalysis of parameters affecting end blow manganese content at oxygen steelmaking
Celso Dias Barão (Barão Consultoria Empresarial) Carlos Antônio da Silva, Itavahn Alves da Silva (Universidade Federal de Ouro Preto - UFOP) Analysis of parameters affecting end blow manganese content
More informationBENEFIT OF GAS PURGING IN BOF AND EAF WITH A FOCUS ON MATERIAL EFFICIENCY AND CO2 EMISSION REDUCTION.
76 BENEFIT OF GAS PURGING IN BOF AND EAF WITH A FOCUS ON MATERIAL EFFICIENCY AND EMISSION REDUCTION. Thomas Kollmann, Marcus Kirschen, Christoph Jandl, Karl-Michael Zettl RHI AG, Vienna Abstract In highly
More informationUse of DRI in EAF s. Gregory L. Dressel Dressel Technologies Pawleys Island, SC. Part II: Feeding and Melting of Direct Reduced Iron.
Use of DRI in EAF s Gregory L. Dressel Dressel Technologies Pawleys Island, SC Part II: Feeding and Melting of Direct Reduced Iron Introduction Perhaps the most important consideration an operator gives
More informationModel-based process control for secondary metallurgical steelmaking. Dr. Martin Schlautmann VDEh-Betriebsforschungsinstitut - BFI Düsseldorf, Germany
Model-based process control for secondary metallurgical steelmaking Dr. Martin Schlautmann VDEh-Betriebsforschungsinstitut - BFI Düsseldorf, Germany Contents 1. Introduction - applications and basic principles
More informationThis place covers: all treatments of molten iron or steel, including the apparatuses specifically related thereto, e.g. converter, electric furnace.
CPC - C21C - 2017.05 C21C PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT- IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS (refining metals in general C22B 9/00) all treatments
More informationOperating results of Goodfellow EFSOP at Riva Galtarossa, Italy
Operating results of Goodfellow EFSOP at Riva Galtarossa, Italy The installation of two Goodfellow EFSOP systems at Riva Acciaio SpA has resulted in improved electric arc furnace performance in terms of
More informationMultilayer Perceptron to Model the Decarburization Process in Stainless Steel Production
Multilayer Perceptron to Model the Decarburization Process in Stainless Steel Production Carlos Spínola 1, Carlos J Gálvez-Fernández 1, José Muñoz-Pérez 2, José Mª Bonelo 3, Javier Jerrer 4, Julio Vizoso
More informationRECENT PROGRESS. INTERNAL HOT METAL DESULPHURIZATION BY MULTI-INJECTION AT THYSSENKRUPP STAHL AG s (TKS) STEELWORKS
RECENT PROGRESS IN INTERNAL HOT ETAL DESULPHURIZATION BY ULTI-INJECTION AT THYSSENKRUPP STAHL AG s (TKS) STEELWORKS van den Boom, Heinz; Ender, Alfred*; Kwast, Hartmut *Conference Section Chairman & Speaker
More informationInstallation of Praxair s CoJet Gas Injection System at Sumikin Steel and other EAFs with Hot Metal Charges
Installation of Praxair s CoJet Gas Injection System at Sumikin Steel and other EAFs with Hot Metal Charges Presented at the AISTech 2008 Iron & Steel Technology Conference and Exposition, Pittsburgh,
More informationFinal Technical Report. Project Title: Melting Efficiency Improvement. Award Number: DE-FC36-04GO Project Period: (January 2004 June 2012)
Final Technical Report Project Title: Melting Efficiency Improvement Award Number: DE-FC36-04GO14230 Project Period: (January 2004 June 2012) Principal Investigator: Kent Peaslee, 573-341-4714, kpeaslee@mst.edu
More informationCOMPETITIVE STEEL PRODUCTION
ENZO RUSCIO EVP DANIELI COMPETITIVE STEEL PRODUCTION 19TH MIDDLE EAST IRON & STEEL CONFERENCE 14-16 DECEMBER 2015 ATLANTIS, THE PALM DUBAI, U.A.E RAW MATERIAL FLEXIBILITY: KEY TO SUCCESS RAW MATERIALS
More informationOn-line Sulphur Immersion Sensor Improves Hot Metal Desulphurization Process
On-line Sulphur Immersion Sensor Improves Hot Metal Desulphurization Process Steve Cook, Quality Manager John Nicholson, Manufacturing Manager Scunthorpe Works Corus Construction & Industrial PO Box 1,
More informationManufacture of Iron & Steel. Prepared By: John Cawley
Manufacture of Iron & Steel Prepared By: John Cawley Presentation Objectives Identify the basic steps in the production of steel. Identify the properties and uses of iron ore and pig iron. Differentiate
More informationLecture 26 Degassing Practice
Lecture 26 Degassing Practice Contents: Degassing processes Ladle degassing Stream degassing Recirculation degassing Key words: degassing, hydrogen and nitrogen in steel, ladle degassing, recirculation
More informationDr. Joseph J Poveromo, Raw Materials & Ironmaking Global Consulting DR Pellet Quality & MENA Applications
Dr. Joseph J Poveromo, Raw Materials & Ironmaking Global Consulting joe.poveromo@rawmaterialsiron.com DR Pellet Quality & MENA Applications Chemistry Considerations direct reduction processes: chemical
More informationConversion of CO 2 Gas to CO Gas by the Utilization of Decarburization Reaction during Steelmaking Process
, pp. 413 418 Conversion of CO 2 Gas to CO Gas by the Utilization of Decarburization Reaction during Steelmaking Process Hiroyuki MATSUURA* and Fumitaka TSUKIHASHI Department of Advanced Materials Science,
More informationEnergy saving by direct rolling of hot billets through high speed casters
Energy saving by direct rolling of hot billets through high speed casters Manoj and Dr. Swaren Bedarkar Electrotherm (India) Limited Introduction Modern steel making has been divided into two main categories,
More informationMetal 2003 May Hradec nad Moravici, Czech Republic. CONARC - All purpose Steelmaking by SMS Demag By: K. Schmale; D.
Metal 2003 May 20. - 22. 2003 Hradec nad Moravici, Czech Republic CONARC - All purpose Steelmaking by SMS Demag By: K. Schmale; D. Kersten SMS Demag Aktiengesellschaft Steelmaking / Continuous Casting
More informationDevelopment of EAF Dust Recycling and Melting Technology Using the Coal-based FASTMELT Process
Development of Recycling and Melting Technology Using the -based FASTMELT Process By M. Tateishi, H. Fujimoto, T. Harada, H. Sugitatsu Kobe Steel, Ltd. Editor s note: this article was adapted from a paper
More informationVacuum Cap Furnace. New vacuum degassing and controlled atmosphere melting technology from Consarc.
Vacuum Cap Furnaces Vacuum Cap Furnace New vacuum degassing and controlled atmosphere melting technology from Consarc. Consarc, an Inductotherm Group Company, has developed a new range of induction melting
More informationENERGY ANALYSIS OF THE STEEL MAKING INDUSTRY
INTERNATIONAL JOURNAL OF ENERGY RESEARCH Int. J. Energy Res., 22, 1049 1054 (1998) ENERGY ANALYSIS OF THE STEEL MAKING INDUSTRY MOUSA S. MOHSEN* AND BILAL A. AKASH Department of Mechanical & Industrial
More informationEfficient, Economical & Ecological Hot Metal Desulphurisation Solution for Iron and Steel Industries
Efficient, Economical & Ecological Hot Metal Desulphurisation Solution for Iron and Steel Industries Asha Kumari, Amit Banerjee, Madan Mohan Mahato, Deepak Kumar Agrawal, Adarsh Agrawal JAMIPOL Limited,
More informationAdvanced Master Course Process Technology of Metals
Institut für Eisenhüttenkunde Rheinisch-Westfälische Technische Hochschule Aachen Advanced Master Course Process Technology of Metals (Part: Ferrous Process Metallurgy) Prof. Dr.-Ing. D. Senk 16-04-2010
More informationREFINING STEELS PRODUCED IN ELECTRIC ARC FURNACE
U.P.B. Sci. Bull., Series B, Vol. 75, Iss. 2, 2013 ISSN 1454-2331 REFINING STEELS PRODUCED IN ELECTRIC ARC FURNACE Valentin MINCU 1, Nicolae CONSTANTIN 2 Characteristics and properties of cast and forged
More informationThe blast furnace fit for the future?
The blast furnace fit for the future? 2016-09-12 Linz, Austria 7 th European Coke and Ironmaking Congress Peter Schmöle, Head of Competence Centre Metallurgy The blast furnace Fit for the future? Introduction
More informationSTEELMAKING. New standards in productivity, quality and efficiency
STEELMAKING New standards in productivity, quality and efficiency SMS CONCAST A technology powerhouse Expertise and experience, reliability and flexibility these are the hallmarks of SMS Concast. This
More informationProspects of Iron and Steel Production and Progress of Blast Furnace Route in China
UDC 669. 1. 012. 4 (510) : 669. 162 Prospects of Iron and Steel Production and Progress of Blast Furnace Route in China Yoshio OKUNO* 1 Abstract This paper reports the results relating to the following
More informationAlloy Recovery and Control in Steel Melting
Missouri University of Science and Technology Scholars' Mine Materials Science and Engineering Faculty Research & Creative Works Materials Science and Engineering 1-1-2005 Alloy Recovery and Control in
More informationDissTec. Valorisation and dissemination of technologies for measurement, modelling and control in secondary metallurgy
DissTec Valorisation and dissemination of technologies for measurement, modelling and control in secondary metallurgy Improved purging plugs performances and monitoring to improve availability and performance
More informationTest and Analysis of Metallurgical Converter Equipment
Sensors & Transducers 2013 by IFSA http://www.sensorsportal.com Test and Analysis of Metallurgical Converter Equipment Shan Pang College of Mechanical and Electrical Engineering, Xinxiang University, Xinxiang
More informationDEVELOPMENT OF ULTRA-CLEAN AND LOW-COST PROCESS FOR GALVANIZED STEEL BY LADLE FURNACE CHI-WEI TAI*, CHUNG-YI LI**, TONG-FA YEH***
DEVELOPMENT OF ULTRA-CLEAN AND LOW-COST PROCESS FOR GALVANIZED STEEL BY LADLE FURNACE BY CHI-WEI TAI*, CHUNG-YI LI**, TONG-FA YEH*** SYNOPSIS: The standard process of high quality galvanized steel (GI)
More informationIRONMAKING and THEORY AND PRACTICE. Ahindra Ghosh Amit Chatterjee
IRONMAKING and STEELMAKING THEORY AND PRACTICE Ahindra Ghosh Amit Chatterjee IRONMAKING AND STEELMAKING IRONMAKING AND STEELMAKING Theory and Practice AHINDRA GHOSH Formerly Professor Materials and Metallurgical
More informationServices to the Steel Industry - Independent research, consultancy, technical support, pilot and up-scaling services to the steel industry worldwide.
Steel Industry Services to the Steel Industry - Independent research, consultancy, technical support, pilot and up-scaling services to the steel industry worldwide. Over 70 years of experience, delivering
More informationLecture 17 Alternative Charge Materials in EAF
Lecture 17 Alternative Charge Materials in EAF Contents: Introduction Types of metallic charge materials Carbon content in DRI Charging methods Key words: Sponge iron, DRI, electric arc furnace, UHP furnaces
More informationThe modern blast furnace is a different animal to that
Blast furnace level 2 monitoring and control system: giving the operators the tools to become the experts of the future A Level 2 system is a production supervisory system. However, when coupled with an
More information15 years HYDRIS a revolutionary method to control hydrogen has become mature
Interoffice Memorandum 5 years HYDRIS a revolutionary method to control hydrogen has become mature by Dr. Wolfgang Glitscher, Director Product Applications Iron&Steel Heraeus Electro-Nite International
More informationImproving EAF performance at Dongbu Steel
Improving EAF performance at Dongbu Steel Following a short investigation, the average specific electrical energy consumption at Dongbu Steel was reduced by around 7%. This was obtained through increased
More informationCombustion Master CS Carbon and Sulphur Analyser
Combustion Master CS Carbon and Sulphur Analyser Combustion Master CS Carbon and Sulphur Analyser Analyser Stable metal housing Maintenance friendly design PC Controlled Analysis Loss-free data transfer
More informationFundamental Research on a Rational Steelmaking Slag Recycling System by Phosphorus Separation and Collection
Fundamental Research on a Rational Steelmaking Slag Recycling System by Phosphorus Separation and Collection Kenji Nakase ) *, Akitoshi Matsui ), Naoki Kikuchi ) Yuji Miki ), Yasuo Kishimoto ), Itsuo Goto
More informationEffect of Silicon Carbide on Reactions between Molten Steel and Fused Magnesia Silicon Carbide Composite Refractory
Effect of Silicon Carbide on Reactions between Molten Steel and Fused Magnesia Silicon Carbide Composite Refractory Interactions between MgO SiC composite and liquid steel resulted in decomposition of
More informationInnovations in refining process technique Combined blowing vacuum converter with CO2
Lutz Rose Jan Reichel Thomas Germershausen SMS Siemag AG Düsseldorf / Germany INTRODUCTION Innovations in refining process technique Combined blowing vacuum converter with CO2 The vacuum converter has
More informationSTUDY ABOUT DOWN GRADING VARIABLES BY INCLUSIONARY CLEANLINESS IN THE LADDLE FURNACE AT TERNIUM SIDERAR
STUDY ABOUT DOWN GRADING VARIABLES BY INCLUSIONARY CLEANLINESS IN THE LADDLE FURNACE AT TERNIUM SIDERAR Alejandro Martín (Instituto Argentino de Siderurgia, Argentina) Elena Brandaleze (Instituto Argentino
More informationThe TOCA Ductile Iron Foundry in Dingzou
The TOCA Ductile Iron Foundry in Dingzou Foundry entrance and office Foundry buildings Ingot shed (with correct material sign) Documenting the Foundry Process A view of the mold shop is on the right TOCA
More informationHIGHVELD STEEL PROSPECTUS IRON MAKING PLANT 1
HIGHVELD STEEL PROSPECTUS IRON MAKING PLANT 1 January 2018 IRON MAKING PLANT 1 EXECUTIVE SUMMARY Highveld Steel and Vanadium was founded in 1960 with the objective of building a unique plant with the ability
More informationTwinjection Technology Improves Hot Metal Desulphurisation at Corus Scunthorpe Works
Twinjection Technology Improves Hot Metal Desulphurisation at Corus Scunthorpe Works Dr. Robert Robey, Process Metallurgist, Mark Whitehead, Manager - Technical Sales, SMS Mevac UK Limited, Winsford, UK;
More informationThe HIsarna Ironmaking Process
Presentation title, change View >> Header & Footer The HIsarna Ironmaking Process Together we make the difference 1 Content 1. Introduction 2. The benefits of HIsarna 3. The pilot plant 4. Further development
More informationJSW STEEL LTD.: ENVIRONMENT MANAGEMENT
JSW STEEL LTD.: ENVIRONMENT MANAGEMENT Managing the environment plays a vital role in the assessment and mitigation of strategic risks associated with the environment, ensuring regulatory compliance, as
More informationRAW MATERIALS AND IRONMAKING. Raw materials improvement in the steel industry
Raw materials improvement in the steel industry The World Steel Association has recently completed a major technical study: Raw Materials Improvement in the Steel Industry. This article gives a summary
More informationPMI-MASTER Compact. Cost-effective, rugged and precise mobile metal analyser. Routine analysis at entry level. Easy and fast testing
OES PMI-MASTER Compact Cost-effective, rugged and precise mobile metal analyser Routine analysis at entry level The PMI-MASTER Compact is a robust, mobile spectrometer for the precise analysis of the common
More informationEnergy Saving & Breakthrough Technologies. Dr Ladislav Horvath Zhang Jiagang, Jiangsu, China, August 1, 2013
Energy Saving & Breakthrough Technologies Dr Ladislav Horvath Zhang Jiagang, Jiangsu, China, August 1, 2013 Disclaimer text For presentations to the general public: This document is protected by copyright.
More informationVeranstaltungsgesellschaft mbh Stockumer Kirchstraße 61
Participants, Speakers, Sponsors Participants: If you are interested in the METEC & 4TH ESTAD 2019, fill in the PHWHF Keep me informed form at the conference website. As a participant of the METEC & 4TH
More informationGet the most out of your steelmaking facility: Engineering & Projects
Get the most out of your steelmaking facility: & Projects and projects for plant optimisation: Our project approach fulfils your expectations: Trust in decades of engineeringg In Budget. In Schedule. In
More informationEAF REFRACTORY PERFORMANCE AT PACIFIC STEEL NEW ZEALAND
EAF REFRACTORY PERFORMANCE AT PACIFIC STEEL NEW ZEALAND Don Sanford Product Manager Refractories Chemiplas, New Zealand Ltd Level 2, 42 Upper Queen Street Auckland, New Zealand DonS@chemiplas.co.nz Brian
More informationTechno-economic aspects of alternative metallic charges in EAF steelmaking
Techno-economic aspects of alternative metallic charges in EAF steelmaking B. ROY, S. BASU AND T.K. ROY M.N.Dastur & Co. Ltd., P-17, Mission Row Extension, Calcutta-700013 Electrical arc furnace steelmaking
More informationOPTIMUM PROCESS CONDITIONS FOR THE PRODUCTION OF PIG IRON BY COREX PROCESS. Abstract
OPTIMUM PROCESS CONDITIONS FOR THE PRODUCTION OF PIG IRON BY COREX PROCESS Ahmad Wafiq 1, Ahmed Soliman 1, Tarek M. Moustafa 1, and A.F. Nassar 1 1 Chemical Engineering Department, Faculty of Engineering,
More informationBrimacombe Lecture. Research on Sustainable Steelmaking
Brimacombe Lecture Research on Sustainable Steelmaking R. J. Fruehan Center for Iron and Steelmaking Research Materials Science and Engineering Department Carnegie Mellon University Pittsburgh PA Tel:
More informationEAF burdening How can EAF burdening best utilise DRI? Rutger Gyllenram Kobolde & Partners
EAF burdening How can EAF burdening best utilise DRI? Rutger Gyllenram Kobolde & Partners www.kobolde.com Disclaimer Examples given in this presentation are just examples, given in order to illustrate
More informationHigher cost and resource efficiencies during stainless steelmaking in an EAF
Higher cost and resource efficiencies during stainless steelmaking in an EAF Victor Yuardi Risonarta, Markus Kirschen, Thomas Echterhof, Hans Peter Jung, Stefan Lenz, Christof Beiler and Herbert Pfeifer
More informationArcSave, Innovative Solution for Higher Productivity and Lower Cost in the EAF
ArcSave, Innovative Solution for Higher Productivity and Lower Cost in the EAF Lidong Teng 1, 1 ABB Metallurgy, Process Automation, ABB AB Terminalvägen 24, SE-721 59,Västerås, Sweden Phone: +46 21-340
More informationIntroduction. 1. MIDREX R process
Kobe Steel, along with MIDREX Technologies, is the world leader in direct reduction (DR) technologies. Kobe Steel has developed a coal based DR process which utilizes non-coking coal as a reductant instead
More informationMelting and casting technologies for the production of tool steels Dr. Harald Holzgruber, CEO DI Alexander Scheriau, CSO
Tool 2016, Bratislava, October 5 th 2016 Melting and casting technologies for the production of tool steels Dr. Harald Holzgruber, CEO DI Alexander Scheriau, CSO Global Alloy Tool Steel Products 2015 [
More informationSpecial Bar Quality Steel:
Special Bar Quality Steel: Helping Customers Push the Bounds of What s Possible TimkenSteel is a leading special bar quality (SBQ) steel maker of small, intermediate and large bars up to 16" (406 mm) in
More informationELECTRIC INDUCTION FURNACE
ELECTRIC INDUCTION FURNACE The electric induction furnace is a type of melting furnace that uses electric currents to melt metal. Induction furnaces are ideal for melting and alloying a wide variety of
More informationImprovement in Hot-Metal Dephosphorization
Technical Report Improvement in Hot-Metal Dephosphorization UDC 669. 184. 244. 66 : 669. 046. 545. 2 Naoto SASAKI* Susumu MUKAWA Yuji OGAWA Ken-ichiro MIYAMOTO Abstract The converter-type hot metal pretreatment
More informationFused Magnesia Trends. Global Outlook. Asım Bilge MagForum 2016, Vienna Kümaş Manyezit San. A.Ş.
Fused Magnesia Trends & Global Outlook Asım Bilge MagForum 2016, Vienna Kümaş Manyezit San. A.Ş. Contents Fused Magnesia Global FM Market, Demand and Prices Effects of Global Economy Issues Kümaş FM Production
More informationSTEELMAKING A SELECTION OF THE MOST REMARKABLE SOLUTIONS OF PRIMETALS TECHNOLOGIES FOR THE DIGITALIZATION OF
46 A SELECTION OF THE MOST REMARKABLE SOLUTIONS OF PRIMETALS TECHNOLOGIES FOR THE DIGITALIZATION OF STEELMAKING In steelmaking, advanced digitalized processes enable vastly more efficient production methods.
More informationFINEX - AN OLD VISION OF THE IRON AND STEEL INDUSTRY BECOMES REALITY*
FINEX - AN OLD VISION OF THE IRON AND STEEL INDUSTRY BECOMES REALITY* Shibu John 1 Christian Boehm 2 Wolfgang Sterrer 3 Norbert Rein 4 Yi Sang-ho 5 Shin Sungkee 6 Abstract Rising energy demand and steadily
More informationSCHNEIDER-KESSEL BERLIN
SCHNEIDER-KESSEL BERLIN STEAM BOILER and HOT WATER BOILER WASTE HEAT RECOVERY BOILER - Series AHK GENERAL Waste Heat Recovery boilers of Series AHK are steam generators in special smoke tube design to
More informationPrima PRO process mass spectrometer
APPLICATION NOTE Prima PRO process mass spectrometer Accurate multi-component blast furnace gas analysis maximizes iron production and minimizes coke consumption No.?????? Author: Graham Lewis, Thermo
More informationHTR Process Heat Applications
HTR Process Heat Applications Training Course on High Temperature Gas-cooled Reactor Technology October 19-23, Serpong, Indonesia Japan Atomic Energy Agency HTR Heat Applications Hydrogen production Hydrogen
More informationCan Fluorspar be replaced in steelmaking? Eugene Pretorius Baker Refractories
Can Fluorspar be replaced in steelmaking? By Eugene Pretorius Baker Refractories I) Introduction The use of fluorspar in steelmaking is a controversial issue. A number of studies have shown that there
More informationSummary of findings from HYBRIT Pre-Feasibility Study
Fe₂O₃ A joint venture between SSAB, LKAB and Vattenfall H₂O Summary of findings from HYBRIT Pre-Feasibility Study 2016 2017 This work was funded by the Swedish Energy Agency, SSAB, LKAB, and Vattenfall
More informationRaw materials improvement in the steel industry
Raw materials improvement in the steel industry The World Steel Association has recently completed a major technical study: Raw Materials Improvement in the Steel Industry. This article gives a summary
More informationInnovations in Secondary Smelting and Recycling Furnace Technology. Chris Emes, Managing Director
Innovations in Secondary Smelting and Recycling Furnace Technology Chris Emes, Managing Director Topics covered today: Benefits of single chamber and double chamber furnaces The automation advantage: improving
More informationModel Fitting for Electric Arc Furnace Refining
Model Fitting for Electric Arc Furnace Refining by Letsane Paul Rathaba Submitted in partial fulfillment of the requirements for the degree Master of Engineering (Electronic Engineering) in the Faculty
More informationENERGY MANAGEMENT IN STEELWORKS BY USING ISO14404 AND COOPERATION WITH THE ASEAN STEEL INDUSTRY
ENERGY MANAGEMENT IN STEELWORKS BY USING ISO14404 AND COOPERATION WITH THE ASEAN STEEL INDUSTRY BY SHIRO WATAKABE*, MICHIO NAKAYAMA** and HIROMI KAWAMATA*** SYNOPSIS: As attentions towards the climate
More informationAnalysis for Graphite Electrode Unit Consumption in Manufacture System and Use System of Steelmaking EAF
Analysis for Graphite Electrode Unit Consumption in Manufacture System and Use System of Steelmaking EAF ZHANG De-ming 1 (Nantong Yangzi Carbon Co., Ltd., Jiangsu Nantong 226002, China) Abstract Based
More information