Sanitary Installations. Product Catalogue.
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1 Sanitary Installations Product Catalogue
2 Pipe SDR 11 Art. no D s kg/m m/pack G ,9 0, G ,3 0, G ,9 0, G ,7 0, G ,6 0, G ,8 1,01 24 G ,8 1,42 20 G ,2 2,03 12 G ,0 3,01 8 G11510* ,4 7,31 4 G11511* ,6 9,97 4 G11512* ,1 13,1 4 * PPR-CT pipes s D Pipe SDR 7,4 Art. no D s kg/m m/pack G ,8 0, G ,5 0, G ,4 0, G ,5 0, G ,9 0, G ,6 1,42 16 G ,3 2,02 12 G ,3 2,91 8 G ,1 4,32 4 s D Pipe SDR 6 Art. no D s kg/m m/pack G ,7 0, G ,4 0, G ,2 0, G ,4 0, G ,7 0, G ,3 1,05 28 G ,5 1,65 16 G ,5 2,34 12 G ,0 3,36 8 G ,3 5,04 4 s D All the pipes are available in 4m bars with a possibility to order them in 3 m bars. 2
3 Pipe SDR 7,4 stabi al. Art. no D s d Dc kg/m m/pack G ,8 14,4 21,8 0, G , ,9 0, G ,4 23,2 33,9 0, G , ,9 0, G ,9 36,2 51,9 1, G ,6 45,8 64,9 1,54 12 G ,3 54,4 76,9 2,59 8 Dc d s D Pipe SDR 6 stabi al. Art. no D s d Dc kg/m m/pack G ,4 13,2 21,8 0, G ,2 16,6 26,9 0, G ,4 21,2 33,9 0, G ,7 26,6 41,9 0, G ,3 33,4 51,9 1, G ,5 42,0 64,9 1,77 12 G ,5 50,0 76,9 2,51 8 Dc d s D stabi pipe Adhesive layer Stabi pipe combines the advantages of metal and plastic pipes. Differs from homogenous pipes in linear expansion coefficient which is: α = 0.03 [mm/mk] - for stabi pipes α = 0.15 [mm/mk] - for homogenous pipes PP-R outer layer AI. foil PP-R inner layer 3
4 Pipe SDR 7,4 glass fibre Art. no d s unit m/pack G ,8 m 200 G ,5 m 100 G ,5 m 60 G ,5 m 40 G ,9 m 20 G ,6 m 12 G ,1 m 4 G ,2 m 4 G ,8 m 4 G ,0 m 4 G ,6 m 4 d s glass fibre reinforced composiste site PP-R The structure of the new three-layer pipe consist of two PP-R layers, with a glass fibre reinforced middle layer. The pipes have many new advantageous featuresl XX Thermal expansion is definitely less than normal pipes XX High pipeline stiffness XX Significantly faster assembly in comparison to Stabi, no need to strip the aluminium layer PP-R + GLASS FIBRE crossover Art. no D L Bag/Box G G G L D 4
5 socket Art. no d A B Bag/Box G ,5 37,5 100/700 G ,0 40,5 50/550 G ,1 44,5 40/280 G ,5 52,5 30/180 G ,5 56,5 -/110 G ,4 67,0 -/60 G ,0 71,5 -/45 G ,5 86,5 -/24 G ,5 80,0 -/16 G ,0 90,0 - socket (female thread) Art. no d Rp A B C Bag/Box G /2" 12 14,5 39,5 20/180 G /4" 14 14,5 44,5 30/150 G /2" 12 16,0 46,5 20/160 G /4" 14 16,0 46,5 30/150 Rp socket hexagonal (female thread) Art. no d R A B C Bag/Box G " 17 18,1 52,5 -/100 G /4" 20 20,5 66,0 -/60 G /2" 20 23,5 71,0 -/35 G " 24 27,4 81,5 -/18 G /2" 25 31,0 85,0 -/12 G " 30 35,5 102,5 -/8 G " 37 42,0 121,0 - G " 39 45,0 125,0 - Rp 5
6 socket (male thread) Art. no d Rp A B C Bag/Box G /2" 12 14,5 51,5 20/160 G /4" 17 14,5 61,5 30/120 G /2" 12 16,0 58,5 20/140 G /8" 17 16,0 63,5 30/120 R socket hexagonal (male thread) Art. no d R A B min C Bag/Box G " 20,0 18,1 71,5 -/80 G /4" 21,0 20,5 80,5 -/50 G /2" 21,0 23,5 96,0 -/36 G " 24,5 27,4 102,0 -/18 G /2" 26,5 31,0 107,0 -/10 G " 34,0 35,5 132,0 -/6 G " 35,0 37,1 161,0 - G " 37,0 40,0 170,0 - R loop compensator Art. no D L d Bag/Box G /20 G /15 G /10 d L D 6
7 elbow 45º mf Art. no d A Bag/Box G ,5 100/700 G ,0 50/450 elbow 90º mf Art. no d Bag/Box G /600 G /400 elbow 45º Art. no d A B Bag/Box G ,5 6,0 100/700 G ,0 7,0 50/400 G ,1 9,0 40/200 G ,5 11,0 20/140 G ,5 13,0 -/80 G ,4 17,0 -/40 G ,0 18,0 -/25 G ,5 21,5 -/14 G ,0 32,0 - G ,0 37,1 - G ,0 169,0 - G ,0 201,0-7
8 elbow 90º Art. no d A B C Bag/Box G , /500 G , /350 G , /200 G , /120 G , /60 G , /32 G , /20 G , /12 G , /8 G , G , ,6 - G , ,2 - A d B C elbow (female thread) Art. no d Rp A B C E Bag/Box G /2" 12 14, /140 G /4" 14 14, /120 G /2" 12 16, /120 G /4" 14 16, /120 G /4" 14 18, /90 G " 14 18, /90 C Rp B A d E elbow (male thread) Art. no d R A B C E Bag/Box G /2" 12 14, /90 G /4" 17 14, /90 G /2" 12 16, /120 G /4" 17 16, /90 G /4" 17 18, /60 G " 17 18, /60 R 8
9 reducer tee Art. no d 1 d 2 d 1 A B C Bag/Box G /20/25 14,5 16,0 63,5 20/240 G /20/32 14,5 18,1 75,5 20/140 G /25/32 16,0 18,1 76,0 20/140 A G /20/40 14,5 20,5 85,0 20/80 G /25/40 16,0 20,5 86,0 15/90 G /32/40 18,1 20,5 86,5 15/90 G /20/50 14,5 23,5 89,5 -/60 G /25/50 16,0 23,5 89,5 -/65 G /32/50 18,1 23,5 89,5 -/60 G /40/50 20,5 23,5 106,0 -/50 G /25/63 18,1 27,4 126,0 -/30 G /32/63 18,1 27,4 126,0 -/30 G /40/63 20,5 27,4 126,0 -/22 G /50/63 23,5 27,4 126,0 -/22 G /40/75 20,5 31,0 146,0 -/17 G /50/90 23,5 35,5 138,0 -/12 G /63/90 27,4 35,5 148,0 -/10 G /75/90 31,0 35,5 160,0 -/12 G /63/110 30,0 36,0 198,0 - G /110/125 35,0 40,0 248,0 - G /110/ , ,0 - G /110/ , ,0 - G /90/160 84, ,0 - G /20/20 16,0 16,0 64,0 20/240 G /25/20 16,0 16,0 64,0 20/240 G /20/20 16,0 17,0 72,0 20/140 G /25/20 16,0 17,0 72,0 20/140 G /25/25 16,0 17,0 72,0 20/140 C B d1 d2 EQUAL TEE Art. no d A B Bag/Box G ,5 54,0 80/400 G ,0 63,5 20/240 G ,1 75,5 20/140 G ,5 87,0 15/75 G ,5 106,5 -/50 G ,4 126,0 -/24 G ,0 146,0 -/15 G ,5 173,0 -/10 G ,5 186,0 -/8 G ,0 248,0 - G ,0 124,0 - G ,0 127,0 - C B d A d 9
10 tee (male thread) Art. no d Rp A B C E Bag/Box G /2" 12 14, ,5 20/120 C R B d E A tee (female thread) Art. no d Rp A B C E Bag/Box G /2" 12 14, ,0 20/120 G /4" 12 14, ,0 30/90 G /2" 12 16, ,0 20/180 G /4" 12 16, ,0 30/180 G /4" 12 18, ,0 15/60 G " 12 18, ,0 15/60 C Rp B d E A four way fitting Art. no d Bag/Box G /320 G /180 D 10
11 union (plastic-plastic) Art. no D Bag/Box G /200 union (plastic-metal male thread) Art. no D Rp Bag/Box G /2" 20/100 G /4" 20/200 G /4" 20/100 G " 20/100 half union Art. no D G Bag/Box G /4" 50/400 G " 20/100 11
12 saddle with female thread Art. no D Rp A SW Bag/Box G /2" /100 G /2" /60 G /2" /35 G /2" /18 G /2" /12 G /2" /8 G /2" 28, G /4" 41, G /2" saddle with male thread Art. no D Rp A SW Bag/Box G /2" /100 G /2" /60 G /2" /35 G /2" /18 G /2" /12 G /2" /8 G /2" G /2"
13 sub-assembly Art. no D Bag/Box G /2" - saddle Art. no d d1 A SW Bag/Box G /100 G /100 G /60 G /60 G /35 G /35 G /18 G /18 G /12 G /12 G /8 G /8 G , G , G , G G
14 wall plate elbow (female thread) Art. no d Rp A B C E F Bag/Box G /2" 14, , /140 G /2" 16, , /120 E F GW B d C ball valve Art. no d Bag/Box G D ball valve Art. no d Bag/Box G G G G G G D 14
15 concealed valve, bottom part Art. no d unit Pcs/bag G pc -/100 G pc -/100 G pc -/90 concealed valve with hand wheel Art. no d G D D1 z L H Pcs/bag G / /40 G / /40 G / /30 Concealed valve with chrome handle Art. no d G D D1 z L H Pcs/bag G / /40 G / /40 G / /30 15
16 pipe clips Art. no D Bag/Box G /800 G /700 G /440 G /300 G /240 G /120 G /100 G /60 fitting plate Art. no A L Bag/Box G /150 cap Art. no d A Bag/Box G ,5 200/1000 G ,0 100/700 G ,1 50/500 G ,5 50/250 G ,5 -/170 G ,4 -/80 G ,0 -/50 G ,5 -/36 G ,5 -/24 G ,0 - G70011* ,0 - G70012* ,0-16
17 reducer mf Art. no D/d A B C Bag/Box G /20 18,0 14,5 37,0 100/900 G /20 21,0 14,5 42,0 80/640 G /25 21,0 16,0 43,5 80/560 G /20 26,0 14,5 50,0 50/400 G /25 26,0 16,0 50,0 50/350 G /32 26,0 18,1 50,5 50/300 G /32 33,0 18,1 56,5 30/180 G /40 32,0 20,5 60,0 30/150 G /32 41,0 18,1 65,0 -/100 G /40 41,0 20,5 66,5 -/100 G /50 35,0 23,5 63,0 -/100 G /50 37,5 23,5 65,5 -/80 G /63 34,5 27,4 81,0 -/50 G /50 37,5 23,5 71,0 -/48 G /63 37,5 27,4 73,0 -/45 G /75 36,5 31,0 75,0 -/40 G /90 38,5 35,5 76,0 -/27 G /93 39,0 32,0 87,0 -/27 G /75 48,0 32,0 100,0 - G / ,0 85,0 225,0 - G / ,0 93,0 255,0 - G / ,0 95,0 260,0 - G / ,0 117,0 303,0 - flange adaptor Art. no d Bag/Box G80501 with groove 110 -/20 G80502 withoutgroove 110 -/20 G G G backing ring Art. no d Bag/Box G80602 Ø110 - G80603 Ø125 - G80604 Ø160 - G80605 Ø200-17
18 bend 90º Art. no D Bag/Box G G G electro - fusion sockets Art. no D Bag/Box G G G G G G G G G G G G corner tee Art. no D Bag/Box G D 18
19 repair set + equipment Art. no Bag/Box G94501 set - G94502 repairing plug - electro-fusion equipment Art. no Bag/Box G welding equip. for bigger diameters Art. no Bag/Box G
20 Borer for saddles Art. no d Bag/Box G welding tool for saddles Art. no d Bag/Box G G G G G G G cutter for stabi Art. no For pipes with diameter Stabi-Shaver 20/ Stabi-Shaver 25/ Stabi-Shaver 32/ Stabi-Shaver heavy Stabi-Shaver heavy Stabi-Shaver heavy Stabi-Lourds heavy Stabi-Lourds heavy Stabi-Lourds heavy Stabi-Shaver for drill Stabi-Shaver for drill Stabi-Shaver for drill Stabi-Shaver for drill 32 20
21 welding machine for pp pipes and fittings Art. no Power welding machine 700 W welding machine 1300 W welding machine 1800 W complete (700W + box + stand + 2 screws +Ø20-32) complete (700W + box + stand + 2 screws +Ø20-50) complete (1300W + box + stand + 2screws +Ø20-32) complete (1300W + box + stand + 2 screws +Ø20-50) complete (1800W + box + stand + 2 screws +Ø20-50) case stand screws for welding endings welder ending Art. no For pipes with diameter welder ending welder ending welder ending welder ending welder ending welder ending welder ending welder ending welder ending welder ending 125 pipe cutter Art. no For pipe with diameter VIRAX REMS extra knifes for
22 GUARANTEE Guarantee covers HydroPlast pipes and fittings for a period 10 years from the date of purchase to a sum of 5,000,000 in a year. We have effected a product liability insurance with the WARTA S.A. insurance company. Compensation is paid for damages that arise from the product s liability and our liability due to the defectiveness of the above products, and as far as exclusive HydroPlast pipes and fittings were used. The guarantee is valid under conditions of proper operation, compliance with proper rules of engineering, installation, storage and transportation. HydroPlast is required, in case of damage, to cover costs connected the specific goods and repair any direct damage caused by its products, under its direction or undertake their expenses, after HydroPlast checks and approves the estimated liability. GUARANTEE CERTIFICATE Customer (Beneficiary).. Date of purchase.. Sales outlet. date. This guarantee covers HydroPlast pipes and fi ngs for a period 10 years from the date of purchase to a sum of 5,000,00 0 in ayear. Wehave effected aproduct liability insurance with the WARTA S.A. insurance company. Compe is paid for damages that arise from the product s liability and our liability due to the of the above products, and as far as exclusive HydroPlast pipes and fi ngs were used. The guarantee is valid under cond ons of proper, compliance with proper rules of engineering, in storage and HydroPlast is required, in case of damage, to cover costs connected the specific goods and repair any direct damage caused by its products, under its or undertake their expenses, HydroPlast checks and approves the ed liability. The guarantee is only valid if: 1. The damage is reported within a maximum 14 days; 2. To follow the instru ons accurately on how to install and operate Hydro-Plast pipes and ngs; On behalf of HydroPlast: on Date 22
23 general requirements for welding ÄÄ Only the same kind of material can be welded together. ÄÄ Pipes and fittings should be heated simultaneously and not more than once. ÄÄ All operations during a welding process shall be performed without turning a pipe against a fitting and welding ends. ÄÄ It should be taken into account that welding time differs depending on elements diameters. ÄÄ Welding time for PN10 (SDR11) pipes is shortened by about half. ÄÄ The recommended surrounding temperature during welding shall be above 5ºC. In lower temperature the welding time should be increased by 50% and the level of heating of the welding ends should be constantly checked. Welding below 0ºC should be avoided. ÄÄ Double, even flash on the whole weld surface indicates a good quality of a joint. ÄÄ In case of stabi pipes it is essential to make sure that an aluminum foil has been removed. Pipe Heating time (s) Welding Welding time Cooling time diameter SDR7,4 SDR6 SDR11 Depth (s) (s) (mm) PN 16 PN 20 PN10 (mm) , electrofusion socket welding The full strength is attained after about 2 hours till 200 mm. 23
24 welding process 1. Cutting pipes to proper length. Cut pipes perpendicularly to its axis with a pipe cutter or a rotary pipe cutter. 2. Cleaning and marking. Before fusion clean up the end of a pipe and a fitting and mark the depth of the insertion of a pipe into a fitting in accordance with the table. 3. Removing aluminium from stabi pipes. In case of stabi pipes, prior to the fusion, remove the outside layer of polypropylene and aluminium with a stabi cutter. The depth of conditioning up to the stop position determines depth of fusion during the welding. After completing grinding check if a foil has been fully removed. 4. Welding of elements. When the heating temperature has reached the required 260 C, push the fitting and the end of the pipe on the welding ends by means of a sliding non-rotary motion to the depth previously marked and heat them according to the time specified in the table. 5. Joining. Take a pipe and a fitting off the welding ends and join them by pushing without turning, up to the previously marked welding depth. During pushing determine the mutual position of a pipe and a fitting. Leave a joint still until it reaches the required stability. 24
25 Certificates In process DVGW for pipes and fittings DVGW for drinking water applications DVGW for raw material ISO 9001:2008 Quality Management Systems by Lloyd s Register Quality Assurance DIN 8077: dimensions DIN 8078: general quality requirements DIN 16962: pipe joint assemblies and fittings DIN 16877: hydrostatic pressure testing Attestation de conformité sanitaire 7 green stars symbols of ecological construction industry ITB: Technical approval AT/ ITB: Technical approval AT /2008 EMI: Technical approval A-57/2009 TZW: drinking water approval PZH: Hygiene certificate HK/W/0735/01/2009 GOST-declaration: products are conform PN-EN ISO
26 Declarations HydroPlast s testing EN ISO declaration of Conformity: pipes EN ISO declaration of Conformity: fittings 26
27 27
28 HydroPlast GERMANY Brüsseler Straße Troisdorf-Spich GERMANY Tel. +49 (0) Fax +49 (0) V1
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