Rare Earth Minerals: The Indispensable Resource for Clean Energy Technologies
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1 Rare Earth Minerals: The Indispensable Resource for Clean Energy Technologies MINERALS FOR A GREEN SOCIETY Rare Earth (Lanthanide) Elements Cosmos Club Washington, DC February 4, 2010 Mark A. Smith, P.E. Chief Executive Officer
2 What are Rare Earth at Elements? e Rare earths are a group of 15 metals whose unique properties make them indispensable for a wide variety of emerging and critical technologies: The Rare Earth Elements Clean Energy Advanced Water Defense Technologies Filtration Applications Hybrid electric vehicles, wind power turbines, compact fluorescent lighting, and more. Military, homeland security, domestic, and foreign aid applications. Enable a wide variety of critical defense technologies, including electric power generation platforms 2
3
4 Rare Earth Production: Growing Rare Earth Supply Issues 4
5 Rare Earth Production: Projected Gap in RE Supply and Demand RE Oxide Demand (mt per annum) f 2008f 2009f 2010f 2011f 2012f ROW Supply China Supply Global Demand China Demand 5
6 ROW Rare Earth Supply Issues: declining China Export Quota mt REO 70, ,000 50,000 40,000 30,000 20, , e 2010e 2011e 2012e 2013e 2014e Total lexport Quota ROW Demand 6
7 Rare Earths or Petroleum: Trading One Dependence for Another Petroleum Supply Chain Crude Oil Recovery Petroleum Refining Fluid Catalytic Cracking Gasoline Production Distribution to Filling Stations Consumer Access Dependent on the Middle East Hybrid Vehicle Supply Chain Rare Earth Minerals to Oxides Oxides to Metals to Alloys Alloys to Magnet Powders Magnet Production Motors & Generators Vehicle Assembly Cars in the Showroom Dependent on China
8 Mt. Pass Production Through 2012 mt REO mt/reo 3000 mt REO/yr 20, mt REO/yr Ce 200 1,350 9,700 La 1,400 1,100 6,600 Pr 1,000 Nd 2,500 Di Other
9 Project Plan Reestablish key Western Rare Earth Supply Chains Produce a full suite of high purity products Exceed all environmental requirements Be globally cost competitive
10 Reestablish Supply Chains The name plate capacity of the plant will be 40MM lb/yr REO, expandable to about 80MM lb/yr REO Molycorp has LOI s in hand for >145% of planned production. Molycorp will move as far down stream as is necessary to establish viable supply chains. Mining to Magnets : Molycorp will produce Nd oxide, Nd metal, NdFeB alloy and partner with magnet producers to manufacture finished products.
11 Product Suite Attractive product offerings are crucial to meet our goals. Molycorp will produce a suite of high purity (>99%) products including: Neodymium Praseodymium Lanthanum Cerium Europium Dysprosium Samarium Gadolinium Others as markets dictate
12 Environmental 30 year Mine Permit and EIR are approved. More than adequate fresh water available for full production. Through recycling and treatment, fresh feed water will be reduced from 850 gpm to <30 gpm Molycorp has several workable options to choose from for waste water disposal, including evaporation and recycling.
13 Cost Competitiveness Variable Costs The most fundamental driver for our variable cost is HCl and NaOH consumption Power and fuel costs are the second most significant cost Molycorp has developed and is implementing innovative approaches and proprietary technologies that will significantly reduce these key costs, including onsite power generation and chemical recycling.
14 Cost Competitiveness Cerium Products Cerium consumption is an issue for the entire rare earth industry. Traditional markets have diminished and new applications have not replaced demand. Molycorp has developed non-traditional high volume, high value, patent protected uses for new, cerium enriched, rare earth based products. Arsenic sequestration for Copper and Nickel manufacturers Advanced water treatment
15 Molycorp s Phased Approach: Cultivating Capacity of at least 20,000 tons/year REO Phase I: Complete refurbishment of processing plant and produce metal. Phase II: Build alloying and magnet powder facilities. Phase III: Build magnet production and finishing facility. 2008/ Phase I: Mining/Oxides/ Metals Phase II: Alloys/Powder Phase III: Magnets 900 di t j b t d ith dditi f 900 direct jobs created with addition of metals and magnet manufacturing
16 Thank You for your time. Any Questions?
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