MaxCell Technical Manual. Design Parameters 4G Product Line

Transcription

1 MaxCell Technical Manual Design Parameters 4G Product Line

2 4G Materials of Construction 4G Fabric Warp - Polyester Monofilament Diameter = / mm Denier = 520 +/- 25 Filling - Nylon 6 Monofilament Diameter = / mm Denier = 350 +/- 25 (Nylon 6) Filling - Polyester Multifilament Denier = 60 +/- 50 (Polyester) 1250 Pull Tape High Tenacity Multifilament Polyester Tenacity = 7.9 +/- 0.2 gm per denier Breaking Tensile > 565 Kg Sewing Line High Tenacity Multifilament Polyester Lubricate Detectable Wire - Copper Stitches = 2.0 +/- 0.2 stitches per cm 100% Polydimethyl Siloxane Temperature Range = -50 to 200 C Add-On Weight = 3.0 +/- 1.0% AWG 1 Ga. Solid Core Copper Vinyl Insulation 0. mm thick Nylon Jacket Thickness approx mm Density =.4 +/- 0.1 lbs / gal Viscosity = 350 +/- 25 cps TFN Insulation Type / gm / meter Temperature Range -50 to 100 degrees C UV Performance Do not store MaxCell unprotected in direct sunlight for more than 30 days Length Tolerance -0.0, +0.5% Note: all specificvations are subject to change without prior notice Page 1

3 4G Product Offering Available Options Style Available Cells Offering Pull Tape * Optional Detectable, Yes / No Product ID Thread Color *** 4G 4 - x lb NA Y Green 4G 3 - x 3, lb NA Y Black, Blue, Red 4G 2 - x 1, 2 or lb NA Y Yellow, Black, White 4G Micro - x 1, 2 or lb NA Y Black * Pull Tape is flat woven type and is Colored Coded for identification purposes, *** Other Thread colors are available upon request Page 2

4 4G Configuration Dimension Sheet, mm Maximum Dimensions, +/- 2 mm Design Dimensions, +/- 2 mm Style Cable Diameter, mm Cell Circum Cell Diameter Width, A Seam B Layer C Pull Tape Width, D * 4 3-Cell x-cell x-cell Micro x-cell * Standard tape width B D Cell 1 Cell 2 C Two Cell Style Shown, but is typical of 1 and 3 cell styles. A Page 3

5 4G Estimated Breaking Tensile, kgs Style Minimum* Fabric Breaking Tensile, kg/cm Style Width, +/-6mm Breaking Tensile, kgs Estimated % 50kgs 4 3-Cell >41. 6 >2,200 <2.0% 3 3-Cell > >1,675 <2.0% 2 3-Cell > >1,375 <2.0% 2 2-Cell > >950 <2.0% 2 1-Cell > >500 <2.0% Micro 3-Cell > >50 <2.0% Micro 2-Cell > >600 <2.0% Micro 1-Cell > >325 <2.0% * Fabric 2 strip tensile, per ASTM D 2256 as referenced by Bellcore Page 4

6 4G Physical Properties Physical Properties Standard Values Test Method Dynamic Coefficient of Friction HDPE vs. MaxCell, w/o Lube MDPE vs. MaxCell w/o Lube PVC vs. MaxCell w/o Lube Nylon vs. MaxCell w/o Lube < 0.12 < 0.16 < 0.26 < 0.09 ASTM D451 Bellcore Bending Test Environmental Stress Cracking Hydrocarbon Resistance Print Durability Melting Point Fungi Resistance Halogen Content Smoke Toxicity Index Optical Smoke Density Oxygen Index Flammability, in Electrical Metallic Tubing Fabric Thickness Coefficient of Thermal Expansion MaxCell, mm / 100 M / 5 degrees C HDPE Inner duct, mm / 100 M / 5 degrees C < 7.5% Tensile Loss > 215 Degrees C Halogen Free 22 to / mm Bellcore ASTM D1693 Bellcore Bellcore ASTM D341 ASTM G21 MIL PRF 5045 F NES 713 ASTM E662 ASTM D263 UL 797 ASTM D1777 ASTM 4723 Page 5

7 4G Chemical Resistance Percent Tensile Loss Reagent Tested 4G MaxCell Standard 1250 Pull Tape Test Method Acetic Acid ASTM D543 Hydrogen Peroxide, 3% < 12.5% < 12.5% Heavy Duty Detergent Kerosene Gasoline < 10.0% < 2.0% Diesel < 5.0% < 2.0% Hydraulic Fluid Synthetic Lubrication Oil < 3.0% < 2.0% Transmission Fluid < 3.0% Water, heat aging < 10.0% < 10.0% UV Exposure < 25.0% < 25.0% Ozone < 15.0% < 15.0% Page Revised Date: 07/02/10

8 Chemical Resistance Summary Chart Table of Chemical Resistance to Common Reagents Conc., % Reagent Exposure Temp, degrees C Exposure Time, days % Retained Tensile Strength Acetic Acid glacial Ammonium Hydroxide Antifreeze Bleach Brake Fluid Detergents Diesel Fluids Ethylene Glycol Freon F Gasoline Gear Lube Lithium Grease Hydraulic Fluids Hydraulic Oils Hydrochloric Acid Hydrofluoric Acid Hydrogen Peroxide Motor Oils Nitric Acid Power Steering Fluid Sodium Chloride Sodium Hydroxide Steam Sulfuric Acid Water Source: Plastic Design Library, PO Box 443, Morris NY 10, Page 9

9 Reel Dimension Chart Reel Name Material of Construction Flange Core Number of Spokes Height A Dimensions, cm Width Core B C Arbor D Empty Reel Wt, kg mm Plywood Fiberboard na mm Plywood Fiberboard na mm Plywood PVC na mm Plywood PVC na ga 25 mm Steel 14 ga Steel Square Tubing with 4 mm Plastic sides ga 25 mm Steel 14 ga Steel Square Tubing with 4 mm Plastic sides ga 25 mm Steel 14 ga Steel Square Tubing with 4 mm Plastic sides ga 25 mm Steel 14 ga Steel Square Tubing with 4 mm Plastic sides All dimensions are approximate, are intended to be used as reference purposes and are subject to change. A C D Spokes B Prior to shipping all reels: Are wrapped with a UV protective film and Installation Instructions are attached Page 10